Table of Contents
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ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT - This Document is customer property and is to remain with this unit. Please return to service
information pack upon completion of work.
These instructions do not cover all variations in systems or provide for every possible contingency to be met in connection with
the installation. Should further information be desired or should particular problems arise which are not covered sufficiently for the
purchaser's purposes, the matter should be referred to your installing dealer or local distributor.
Note: The manufacturer recommends installing only approved matched indoor and outdoor systems. All of the manufacture's split
systems are AHRI rated only with TXV/EEV indoor systems. Some of the benefits of installing approved matched indoor and out-
door split systems are maximum efficiency, optimum performance and the best overall system reliability.
Table of Contents
Section 1. Safety ..................................................................................... 2
Section 2. Unit Location Considerations ............................................. 3
Section 3. Unit Preparation .................................................................... 5
Section 4. Setting the Unit ..................................................................... 5
Section 5. Refrigerant Line Considerations ......................................... 6
Section 6. Refrigerant Line Routing ..................................................... 8
Section 7. Refrigerant Line Brazing ...................................................... 9
Section 8. Refrigerant Line Leak Check ............................................. 11
Section 9. Evacuation .......................................................................... 12
Section 10. Service Valves .................................................................. 12
Section 11. Electrical - Low Voltage ................................................... 13
Section 12. Electrical - High Voltage .................................................. 15
Section 13. Start Up .............................................................................. 16
Section 14. System Charge Adjustment ............................................. 17
Section 15. Checkout Procedures ...................................................... 22
Section 16. Refrigerant Circuits .......................................................... 23
Section 17. Wiring Diagrams ............................................................... 25
Section 18. Pressure Curves ............................................................... 31
Installation and Operation Manual
Condensing Units
4TTX7
18-AC125D1-1A-EN
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Summary of Contents for Trane 4TTX7
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Page 1: Table Of Contents
18-AC125D1-1A-EN Installation and Operation Manual Condensing Units 4TTX7 ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES IMPORTANT — This Document is customer property and is to remain with this unit. Please return to service information pack upon completion of work. -
Page 2: Section 1. Safety
Section 1. Safety WARNING WARNING LIVE ELECTRICAL COMPONENTS! This information is intended for use by individuals During installation, testing, servicing, and possessing adequate backgrounds of electrical and troubleshooting of this product, it may be necessary to mechanical experience. Any attempt to repair a central work with live electrical components. -
Page 3: Section 2. Unit Location Considerations
Section 2. Unit Location Considerations 2.1 Unit Dimensions and Weight Table 2.1 Unit Dimensions and Weight Models H x D x W (in) Weight* (lb) 4TTX7024E 48 x 34 x 37 4TTX7036E 52 x 34 x 37 4TTX7048E 52 x 34 x 37 4TTX7060E 52 x 34 x 37 * Weight values are estimated. - Page 4 2.3 Suggested Locations for Best Reliability Ensure the top discharge area is unrestricted for Avoid Install Near Bedrooms at least five (5) feet above the unit. Three (3) feet clearance must be provided in front of the control box (access panels) and any Min 5’...
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Page 5: Section 3. Unit Preparation
2.5 Coastal Considerations If installed within one mile of salt water, including seacoasts and inland waterways, models without factory sup- plied Seacoast Salt Shields require the addition of BAYSEAC001 (Seacoast Kit) at installation time. Section 3. Unit Preparation 3.1 Prepare The Unit For Installation STEP 1 - Check for damage and report prompt- ly to the carrier any damage found to the unit. -
Page 6: Section 5. Refrigerant Line Considerations
Section 5. Refrigerant Line Considerations 5.1 Refrigerant Line and Service Valve Connection Sizes Table 5.1 Line Sizes Service Valve Connection Sizes Max Line & Lift Lengths RATED LINE SIZES Vapor Liquid Vapor Line Liquid Line TOTAL Max Max Lift (ft.) Line Line Connection... - Page 7 5.2 Factory Charge The outdoor condensing units are factory charged with the system charge required for the outdoor condensing unit, ten (10) feet of tested connecting line, and the smallest rated indoor evaporative coil match. Always verify proper system charge via subcooling (TXV/EEV) or superheat (fixed orifice) per the unit nameplate. 5.3 Required Refrigerant Line Length Determine required line length and lift.
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Page 8: Section 6. Refrigerant Line Routing
5.5 Reuse Existing Refrigerant Lines CAUTION If using existing refrigerant lines make certain that all joints are brazed, not soldered. For retrofit applications, where the existing indoor evaporator coil and/or refrigerant lines will be used, the following precautions should be taken: •... -
Page 9: Section 7. Refrigerant Line Brazing
8 Feet Maximum Wall Isolator Line Set 8 Feet Maximum Side View Secure Vapor Line using isolators every 8 ft. Secure Liquid Line directly to Vapor Line using tape, wire, or other appropriate method every 8 ft. Isolation In Wall Spaces Wall Sealant Ductwork... - Page 10 STEP 2 - Remove the pressure tap cap and valve cores from both service valves. STEP 3 - Purge the refrigerant lines and indoor coil with dry nitrogen. STEP 4 - Wrap a wet rag around the valve body to avoid heat damage and continue the dry nitro- gen purge.
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Page 11: Section 8. Refrigerant Line Leak Check
STEP 5 - Replace the pressure tap valve cores after the service valves have cooled. Section 8. Refrigerant Line Leak Check 8.1 Check For Leaks STEP 1 - Pressurize the refrigerant lines and 150 PSIG evaporator coil to 150 PSIG using dry nitrogen. STEP 2 - Check for leaks by using a soapy solu- tion or bubbles at each brazed location. -
Page 12: Section 9. Evacuation
Section 9. Evacuation 9.1 Evacuate the Refrigerant Lines and Indoor Coil Important: Do not open the service valves until the refrigerant lines and indoor coil leak check and evacuation are complete. 0350 Microns STEP 1 - Evacuate until the micron gauge reads no higher than 350 microns, then close off the valve to the vacuum pump. -
Page 13: Section 11. Electrical - Low Voltage
10.1 Open the Liquid Service Valve WARNING Extreme caution should be exercised when opening the Liquid Line Service Valve. Turn counterclockwise until the valve stem just touches the rolled edge. No torque is required. Unit Side 3/16” Hex Wrench Failure to follow this warning will result in abrupt of Service release of system charge and may result in Valve... - Page 14 11.2 Low Voltage Hook-up Diagrams With TEM 6 With TAM 7 Outdoor Outdoor Thermostat Air Handler Thermostat Air Handler Unit Unit 24 VAC HOT 24 VAC HOT 24 VAC 24 VAC Common Common Blue Blue COOL/HEAT COOL/HEAT 1st STAGE 1st STAGE COOL/HEAT 1st STAGE HEATING...
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Page 15: Section 12. Electrical - High Voltage
With Variable Speed S-Series Furnace Outdoor Thermostat Furnace Unit NOTES: 1) For PWM (BK) enabled thermostats, cut the BK jumper on 24 VAC HOT the IFC and connect wiring. 2) The factory Y1-O jumper must remain in place for proper LED read out in cooling mode. -
Page 16: Section 13. Start Up
12.3 High Voltage Ground Ground the outdoor unit per national, state, and local code requirements. Section 13. Start Up 13.1 System Start Up STEP 1 - Ensure Sections 7 through 12 have been completed. STEP 2 - Set System Thermostat to OFF. DONE CANCEL STEP 3 - Turn on disconnect(s) to apply power... -
Page 17: Section 14. System Charge Adjustment
Section 14. System Charge Adjustment 14.1 Temperature Measurements STEP 1 - Check the outdoor temperatures. 120º F See Section 14.2 for Subcooling (in cooling mode) is the only recom- Outdoor mended method of charging above 55º F ambi- ent outdoor temperature. See Section 14.2. Temperatures 55º... - Page 18 STEP 2 - Determine the final subcooling value using total Line Length and Lift measured in STEP 1 and the charts below. 2 Ton Units 3 Ton Units SUBCOOL CHARGING CHART CORRECTIONS TABLE (FOR LINE LENGTH AND RISE) SUBCOOL CHARGING CHART CORRECTIONS TABLE (FOR LINE LENGTH AND RISE) 4°...
- Page 19 STEP 4 - Measure the liquid line temperature and pressure at the outdoor unit’s service valve. Measured Liquid Line Temp = __________ º F Liquid Gage Pressure = __________ PSIG Final Subcooling Value = __________ º F 107 °F STEP 5 - Use the final subcooling value, refriger- Table 14.2 ant temperature and pressure from STEP 4, to R-410A REFRIGERANT CHARGING CHART...
- Page 20 STEP 6 - Adjust refrigerant level to attain proper gage pressure. Add refrigerant if the Liquid Gage Pressure is lower than the chart value. 1. Connect gages to refrigerant bottle and unit as illustrated. 2. Purge all hoses. 3. Open bottle. 4.
- Page 21 STEP 9 - Record System Information for refer- ence. Record system pressures and temperatures after charging is complete. Measured Suction Line Temp = __________ º F Outdoor model number = _________________ Liquid Gage Pressure = __________ PSIG Measured Outdoor Ambient = __________ º F Suction Gage Pressure = __________ PSIG Measured Indoor Ambient = __________ º...
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Page 22: Section 15. Checkout Procedures
STEP 2 - Stabilize the system by operating for a minimum of 20 minutes. 20 MIN. At startup, or whenever charge is removed or added, the system must be operated for a mini- mum of 20 minutes to stabilize before accurate measurements can be made. -
Page 23: Section 16. Refrigerant Circuits
Section 16. Refrigerant Circuits 2 Ton Units Cooling Refrigeration Cycle Printed from D158964 3 Ton Units Cooling Refrigeration Cycle Printed from D158948 18-AC125D1-1A-EN... - Page 24 4 Ton Units Cooling Refrigeration Cycle Printed from D159175 5 Ton Units Cooling Refrigeration Cycle Printed from D158965 18-AC125D1-1A-EN...
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Page 25: Section 17. Wiring Diagrams
Section 17. Wiring Diagrams 2 & 3 Ton Units 18-AC125D1-1A-EN... - Page 26 2 & 3 Ton Units PRINTED FROM D157615P04 REV A 18-AC125D1-1A-EN...
- Page 27 4 Ton Units 18-AC125D1-1A-EN...
- Page 28 4 Ton Units 18-AC125D1-1A-EN...
- Page 29 5 Ton Units 18-AC125D1-1A-EN...
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Page 31: Section 18. Pressure Curves
Section 18. Pressure Curves PRESSURE CURVES FOR 4TTX7024E1 FIRST STAGE SECOND STAGE TAM7A0B30H21 TAM7A0B30H21 Cooling with Thermal Expansion Valve Cooling with Thermal Expansion Valve INDOOR ENTERING INDOOR ENTERING WET BULB CURVES WET BULB CURVES TOP TO BOTTOM 71, TOP TO BOTTOM 71, 67, 63 AND 59 DEG F. - Page 32 PRESSURE CURVES FOR 4TTX7036E1 FIRST STAGE SECOND STAGE TAM7A0C36H31 TAM7A0C36H31 Cooling with Thermal Expansion Valve Cooling with Thermal Expansion Valve INDOOR ENTERING INDOOR ENTERING WET BULB CURVES WET BULB CURVES TOP TO BOTTOM 71, TOP TO BOTTOM 71, 67, 63 AND 59 DEG F. 67, 63 AND 59 DEG F.
- Page 33 PRESSURE CURVES FOR 4TTX7048E1 FIRST STAGE SECOND STAGE TAM7A0C48H41 TAM7A0C48H41 Cooling with Thermal Expansion Valve Cooling with Thermal Expansion Valve INDOOR ENTERING INDOOR ENTERING WET BULB CURVES WET BULB CURVES TOP TO BOTTOM 71, TOP TO BOTTOM 71, 67, 63 AND 59 DEG F. 67, 63 AND 59 DEG F.
- Page 34 Trane has a policy of continuous data improvement and it reserves the right to change design and specifications without notice. We are committed to using environmentally conscious print practices.