Related Manuals for Viessmann VITOPLEX 100?LS
Summary of Contents for Viessmann VITOPLEX 100?LS
- Page 1 Installation and service instructions for heating engineers Vitoplex 100−LS Type SXD, 0.26 to 0.7 t/h Oil/gas fired boiler Steam generator up to 1 bar operating pressure VITOPLEX 100−LS Please keep safe 5692 729 GB 4/2007...
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Page 2: General Information
It is not permitted to carry out H For fire, use an appropriate fire repairs on parts that fulfil a safety extinguisher. function. Use only original Viessmann spare Work on the equipment parts, or equivalent parts that have Installation, initial start−up, inspection, been approved by Viessmann. -
Page 3: Table Of Contents
Contents Index Page General information Safety instructions ........................Notice of completion . -
Page 4: Initial Start−Up, Inspection And Maintenance
Initial start−up, inspection and maintenance Steps initial start−up, inspection and maintenance For further instructions on individual steps, see pages indicated. Commissioning steps Inspection steps Maintenance steps Page 1. Adjusting pressure regulator and pressure limiter ..2. System start−up . - Page 5 Initial start−up, inspection and maintenance Steps initial start−up, inspection and maintenance (cont.) Commissioning steps Inspection steps Maintenance steps Page 21. Checking the pressure regulator, pressure limiter and thermostat (standby) ............22.
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Page 6: Further Details Regarding The Individual Steps
Initial start−up, inspection and maintenance Further details regarding the individual steps Maintenance instructions We recommend that your boiler system is maintained regularly by a heating specialist to ensure fault−free, energy−conscious and environmentally safe operation of your heating system. Your boiler must be cleaned at regular intervals, otherwise the flue gas temperature rises with increasing contamination, which leads to higher energy losses. -
Page 7: System Start−Up
Initial start−up, inspection and maintenance Further details regarding the individual steps (cont.) According to the [German] Health & Safety at Work Act, steam boilers with a safety pressure in excess of 0.5 bar must be monitored. In accordance with the conformity assessment diagram no. 5 of the EU Pressure Equipment Directive, these boilers must be categorised as class III. -
Page 8: System Shutdown
Initial start−up, inspection and maintenance Further details regarding the individual steps (cont.) System shutdown ¨ Safety instruction 1. Close the shut−off valves in the oil Only open the water and steam supply pipes (at the oil tank and connections and the inspection ports filter) or the gas shut−off valve, after the boiler has been completely whichever is applicable. -
Page 9: Opening The Boiler Door And The Clean−Out Cover
Initial start−up, inspection and maintenance Further details regarding the individual steps (cont.) Closing the Vitoair draught stabiliser (if installed) 1. Switch ON the burner. 2. Switch OFF the system, when pre−purge is running; this closes the control disc. Opening the boiler door and the clean−out cover Note Remove the gas supply pipe on gas burners. -
Page 10: Removing And Cleaning The Turbulators
Initial start−up, inspection and maintenance Further details regarding the individual steps (cont.) Removing and cleaning the turbulators Remove turbulators A without force; for this, use the turbulator pulley, which is part of the cleaning equipment. - Page 11 Initial start−up, inspection and maintenance Further details regarding the individual steps (cont.) Clean the heating surface, flue outlet and flue pipe 1. Clean flues A and combustion chamber B with brushes and remove combustion residues. 2. Remove combustion residues from the flue pipe and the flue outlet C.
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Page 12: Inserting The Turbulators
Initial start−up, inspection and maintenance Further details regarding the individual steps (cont.) Inserting the turbulators ¨ Burner adjustments and specific system conditions can lead the turbulators to move forward, which may result in them being burnt. The thermal insulation on the boiler door can also be damaged by this. 1. -
Page 13: Securing The Boiler Door And Clean−Out Cover
Initial start−up, inspection and maintenance Further details regarding the individual steps (cont.) Securing the boiler door and clean−out cover Note Refit the gas supply pipe on gas burners. ¨ Safety instruction Carry out a leak test on all gas supply connections. A Tighten the screws diagonally. -
Page 14: Checking The Water Chamber For Deposits
Initial start−up, inspection and maintenance Further details regarding the individual steps (cont.) Checking the water chamber for deposits 1. Open hand hole cover A. 2. Fully drain the boiler. 3. Clean the water chamber (hose it out) and remove deposits via the blow−down valve and drain. -
Page 15: Cleaning The Multiple Level Electrode
Initial start−up, inspection and maintenance Further details regarding the individual steps (cont.) Cleaning the multiple level electrode 1. Remove electrode A. 2. Clean electrode tips C. 3. Clean the sealing faces and use a new gasket B. 4. Install the electrodes and carry out a safety test in line with the manufacturer’s instructions. -
Page 16: Cleaning The Sight Glass In The Boiler Door
Initial start−up, inspection and maintenance Further details regarding the individual steps (cont.) Checking all connections at the water and steam sides, the sensor well and the inspection ports for leaks after filling the boiler Each time inspection ports have been opened: 1. -
Page 17: Checking The Vitoair Draught Stabiliser (If Installed)
Initial start−up, inspection and maintenance Further details regarding the individual steps (cont.) Checking the Vitoair draught stabiliser (if installed) Release the latch on the control disc. The control disc must swing freely during burner operation. Adjusting the burner Burner manufacturer’s During adjustments, observe the details minimum output. -
Page 18: Diagnostics
Troubleshooting Diagnostics Fault/ Cause Remedy system characteristics Burner does not start No voltage Switch ON the mains electrical isolator Safety chain activated Check all safety equipment Burner fault indicator Press the reset button at illuminates the burner control unit Fuel supply interrupted Open the shut−off valves in the fuel supply line and filter... - Page 19 Troubleshooting Diagnostics (cont.) Fault/ Cause Remedy system characteristics The boiler produces wet The boiler water Regularly blow down steam alkalinity is too high the boiler and install a desalination system, if required; treat water according to EN 12953. Dewater the downstream steam line.
- Page 20 Troubleshooting Diagnostics (cont.) Fault/ Cause Remedy system characteristics Water level limiter The shut−off valve in the Open the shut−off valve switches OFF feed water line is closed No feed water in the Check the mains water condensate container connection The feed water pump or Determine the cause for water level control is the fault on the water...
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Page 21: Parts List
009 Hose 221 Fibreglass mat 010 Sight glass closure 222 Central side panel cover 011 Sight glass (with item 012) 224 Viessmann logo 012 Seal ring 225 Vitoplex 100 logo 013 Hose coupling nipple 226 L.h. central side panels 014 Gasket... - Page 22 Parts list Parts list (cont.)
- Page 23 Parts list Parts list (cont.)
- Page 24 Parts list Parts list (cont.)
- Page 25 Parts list Parts list (cont.)
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Page 26: Appendix
Appendix Water quality requirements according to TRD 701 For steam operation it is advisable to feed back as much condensate as possible to the feed water tank. Treat the condensate with top−up water, so that the following conditions are maintained: Boiler feed water requirements General requirements Colourless, clear and free... -
Page 27: Specification
Appendix Specification Steam output kg/h Rated output Flue gas values Temperature ºC at rated output ºC at partial load CE designation CE 0035 at a feed water temperature of 80 ºC. Values for calculating the size of the flue system to DIN 4750 based on 13 % CO fuel oil EL and 10 % CO for natural gas. -
Page 28: Commissioning/Service Report
Appendix Commissioning/service report Initial start−up Maintenance/service Maintenance/service date: Maintenance/service Maintenance/service Maintenance/service date: Maintenance/service Maintenance/service Maintenance/service date: Maintenance/service Maintenance/service Maintenance/service date: Maintenance/service Maintenance/service Maintenance/service date:... -
Page 29: Declaration Of Conformity
Appendix Declaration of conformity We, Viessmann Werke GmbH & Co KG D 35107 Allendorf, declare as sole responsible body, that the product Vitoplex 100 LS conforms to the following standards: This product is identified in EN 303 accordance with the following... -
Page 30: Manufacturer's Certificate
Appendix Manufacturer’s certificate according to the 1 BImSchV We, Viessmann Werke GmbH & Co KG D 35107 Allendorf, confirm that the following product meets the NO limits specified by the 1 BImSchV para. 7 (2): Vitoplex 100−LS Allendorf, 8 March 2007 Viessmann Werke GmbH &... -
Page 31: Keyword Index
Appendix Keyword index Boiler door and clean−out cover, Parts list, 21 opening, 9 Pressure regulator and pressure Boiler door and clean−out cover, limiter adjustment, 6 security 12 Pressure regulator, pressure limiter Burner adjustment, 17 and thermostat (standby), checking, 17 Clean−out cover insertion, 12 Clean−out cover opening, 9 Safety instructions, 2 Commissioning/service report, 28... - Page 32 Viessmann Werke GmbH & Co D 35107 Allendorf Tel: +49 6452 70 0 Fax: +49 6452 70 27 80 www.viessmann.de Viessmann Limited Hortonwood 30, Telford Shropshire, TF1 7YP , GB Tel: +44 1952 675000 Fax: +44 1952 675040 E−mail: info−uk@viessmann.com...