Pre-Installation - Heat Controller HP Series Installation, Operation & Maintenance Manual

Heat Controller, Inc.
Inspection
Upon receipt of the equipment, carefully check the shipment
against the bill of lading. Make sure all units have been
Inspection
received. Inspect the packaging of each unit, and inspect
Upon receipt of the equipment, carefully check the shipment
each unit for damage. Insure that the carrier makes proper
against the bill of lading. Make sure all units have been
notation of any shortages or damage on all copies of the
received. Inspect the packaging of each unit, and inspect
freight bill and completes a common carrier inspection
each unit for damage. Insure that the carrier makes proper
report. Concealed damage not discovered during unloading
notation of any shortages or damage on all copies of the
must be reported to the carrier within 15 days of receipt of
freight bill and completes a common carrier inspection
shipment. If not filed within 15 days, the freight company
report. Concealed damage not discovered during unloading
can deny the claim without recourse. Note: It is the
must be reported to the carrier within 15 days of receipt of
responsibility of the purchaser to file all necessary claims
shipment. If not filed within 15 days, the freight company
with the carrier. Notify Heat Controller of all damage within
can deny the claim without recourse. Note: It is the
fifteen (15) days of shipment.
responsibility of the purchaser to file all necessary claims
with the carrier. Notify Heat Controller of all damage within
Storage
fifteen (15) days of shipment.
Equipment should be stored in its original packaging in
a clean, dry area. Store units in an upright position at all
Storage
times. Stack units a maximum of 3 units high.
Equipment should be stored in its original packaging in
a clean, dry area. Store units in an upright position at all
Unit Protection
times. Stack units a maximum of 3 units high.
Cover units on the job site with either the original packaging
or an equivalent protective covering. Cap the open ends
Unit Protection
of pipes stored on the job site. In areas where painting,
Cover units on the job site with either the original packaging
plastering, and/or spraying has not been completed, all
or an equivalent protective covering. Cap the open ends
due precautions must be taken to avoid physical damage
of pipes stored on the job site. In areas where painting,
to the units and contamination by foreign material. Physical
plastering, and/or spraying has not been completed, all
damage and contamination may prevent proper start-up and
due precautions must be taken to avoid physical damage
may result in costly equipment clean-up.
to the units and contamination by foreign material. Physical
damage and contamination may prevent proper start-up and
Examine all pipes, fittings, and valves before installing
may result in costly equipment clean-up.
any of the system components. Remove any dirt or debris
found in or on these components.
Examine all pipes, fittings, and valves before installing
any of the system components. Remove any dirt or debris

Pre-Installation

found in or on these components.
Installation, Operation, and Maintenance instructions
are provided with each unit. Horizontal equipment is
Pre-Installation
designed for installation above false ceiling or in a ceiling
Installation, Operation, and Maintenance instructions
plenum. Other unit configurations are typically installed
are provided with each unit. Horizontal equipment is
in a mechanical room. The installation site chosen
designed for installation above false ceiling or in a ceiling
should include adequate service clearance around the
plenum. Other unit configurations are typically installed
unit. Before unit start-up, read all manuals and become
in a mechanical room. The installation site chosen
familiar with the unit and its operation. Thoroughly check
should include adequate service clearance around the
the system before operation.
unit. Before unit start-up, read all manuals and become
familiar with the unit and its operation. Thoroughly check
Prepare units for installation as follows:
the system before operation.
1. Compare the electrical data on the unit nameplate
with ordering and shipping information to verify that
Prepare units for installation as follows:
the correct unit has been shipped.
1. Compare the electrical data on the unit nameplate
2. Keep the cabinet covered with the original packaging
with ordering and shipping information to verify that
until installation is complete and all plastering,
the correct unit has been shipped.
painting, etc. is finished.
2. Keep the cabinet covered with the original packaging
3. Verify refrigerant tubing is free of kinks or dents and
until installation is complete and all plastering,
that it does not touch other unit components.
painting, etc. is finished.
4. Inspect all electrical connections. Connections must
3. Verify refrigerant tubing is free of kinks or dents and
be clean and tight at the terminals.
that it does not touch other unit components.
5. Remove any blower support packaging.
4. Inspect all electrical connections. Connections must
be clean and tight at the terminals.
5. Remove any blower support packaging.
4
4
GENERAL INFORMATION
HP SerieS
6. Loosen compressor bolts on units equipped with
GENERAL INFORMATION
compressor spring vibration isolation until the
compressor rides freely on the springs. Remove
6. Loosen compressor bolts on units equipped with
shipping restraints.
compressor spring vibration isolation until the
7. REMOVE COMPRESSOR SUPPORT PLATE 1/4"
compressor rides freely on the springs. Remove
SHIPPING BOLTS (2 on each side) TO MAXIMIZE
shipping restraints.
VIBRATION AND SOUND ATTENUATION.
7. REMOVE COMPRESSOR SUPPORT PLATE 1/4"
7.
8. Some airflow patterns are field convertible (horizontal
SHIPPING BOLTS (2 on each side) TO MAXIMIZE
units only). Locate the airflow conversion section of
VIBRATION AND SOUND ATTENUATION.
this IOM.
8. Some airflow patterns are field convertible (horizontal
9. Locate and verify any hangers, or other accessory 8.
units only). Locate the airflow conversion section of
kits located in the compressor section or blower
this IOM.
section.
9. Locate and verify any hangers, or other accessory
kits located in the compressor section or blower
section.
CAUTION! DO NOT store or install units
in corrosive environments or in locations
subject to temperature or humidity extremes
CAUTION! DO NOT store or install units
(e.g., attics, garages, rooftops, etc.).
in corrosive environments or in locations
Corrosive conditions and high temperature
subject to temperature or humidity extremes
or humidity can significantly reduce
(e.g., attics, garages, rooftops, etc.).
performance, reliability, and service life.
Corrosive conditions and high temperature
Always move units in an upright position.
or humidity can significantly reduce
Tilting units on their sides may cause
performance, reliability, and service life.
equipment damage.
Always move units in an upright position.
Tilting units on their sides may cause
equipment damage.
NOTICE! Failure to remove shipping brackets
from spring-mounted compressors will cause
excessive noise, and could cause component
NOTICE! Failure to remove shipping brackets
failure due to added vibration.
from spring-mounted compressors will cause
excessive noise, and could cause component
failure due to added vibration.
CAUTION! CUT HAZARD - Failure to follow
this caution may result in personal injury.
Sheet metal parts may have sharp edges
CAUTION! CUT HAZARD - Failure to follow
or burrs. Use care and wear appropriate
this caution may result in personal injury.
protective clothing, safety glasses and
Sheet metal parts may have sharp edges
gloves when handling parts and servicing
or burrs. Use care and wear appropriate
heat pumps.
protective clothing, safety glasses and
gloves when handling parts and servicing
heat pumps.
4
Installation, Operation & Maintenance
� CAUTION! �
� CAUTION! �
� CAUTION! �
� CAUTION! �