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Troy-Bilt 830 Series Operator's Manual
Troy-Bilt 830 Series Operator's Manual

Troy-Bilt 830 Series Operator's Manual

21" rotary mower
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Safety
o Assembly
o Operation
oTips & Techniques o Maintenance
* Troubleshooting
o Parts Lists oWarranty
®
21" Rotary Mower -- Model Series 830
ModelG839EShown
READ SAFETY
RULES
AND mNSTRUCTmONS CAREFULLY
BEFORE
OPERATION
Warning:
This unitis equippedwith an internalcombustionengineand shouldnot be usedon or nearany uniiprovedforest=covered, brush=
coveredor grass=covered l and unlessthe engine'sexhaustsystemis equippedwith a sparkattester meetingapplicablelocalor state laws (if any),
if a sparkattester is used, it shouldbe maintainedin effectiveworkingorder by the operator,in the Stateof Californiathe aboveis requiredbylaw
(Section4442 of the CaliforniaPublicResources Code), Otherstates mayhavesimilarlaws,Federallaws applyon federallands,A sparkattester
for the muffleris availablethroughyournearestengineauthorizedservicedealeror contactthe servicedepartment,RO, Box361131 Cleveland,
Ohio 44136-0019,
FORMNO, 769=01541
PRINTEDiN U,S,A
MTD LLC, P.O. BOX 361131 CLEVELAND,
OHiO 44136-0019
1/4/2005

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Summary of Contents for Troy-Bilt 830 Series

  • Page 1 Safety o Assembly o Operation oTips & Techniques o Maintenance * Troubleshooting o Parts Lists oWarranty ® ModelG839EShown 21" Rotary Mower -- Model Series 830 READ SAFETY RULES AND mNSTRUCTmONS CAREFULLY BEFORE OPERATION Warning: This unitis equippedwith an internalcombustionengineand shouldnot be usedon or nearany uniiprovedforest=covered, brush= coveredor grass=covered l and unlessthe engine'sexhaustsystemis equippedwith a sparkattester meetingapplicablelocalor state laws (if any), if a sparkattester is used, it shouldbe maintainedin effectiveworkingorder by the operator,in the Stateof Californiathe aboveis requiredbylaw (Section4442 of the CaliforniaPublicResources Code), Otherstates mayhavesimilarlaws,Federallaws applyon federallands,A sparkattester...
  • Page 2 This Operator's Manua_ is an important part of your new lawn mower, mtwH_ he_p you assemble, prepare and maintain the unit for best performance. Please read and understand what it says. Table of Contents Slope Gauge ............Maintaining Your Lawn Mower ......Safe Operation Practices ........
  • Page 3 £ Sight and hold this levelwith a vertical tree... or a corner of a building... or a fence post o>. "7C_ "_ 15° £3- ;>.
  • Page 4: General Operation

    manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failureto observe the following safety instructions could result in serious injury or death. Children 6.
  • Page 5 The cutting bladecontinuesto rotatefor a fewseconds after 7. Extinguishall cigarettes,cigars, pipes andothersources the engine is shut off. Neverplace any part of the bodyin of ignition. the blade area untilyou are surethe blade has stopped 8. Neverfuel machineindoorsbecauseflammablevaporswill rotating. accumulatein the area. 20.
  • Page 6 1. Removegrasscatcherand anypackingmaterial which maybe betweenupper and lowerhandles. a. Removehandknobs from handlebracketsand pull up and backon upperhandleas shown in Figure1.Make certainthe lowerhandb is seated securelyintothe handb mountingbrackets, b. Tighten handknobs securingupperhandb to lowerhandb. Makesure thateach carriagebolt is seatedproperlyin the handb. 2.
  • Page 7 6 Followsteps belowto install the mulchingbaffle: a Lift the rear dischargedoor and lift the grass catcherup and off of the pivot rod,if installed b Insertthemulchingbaffleas shown in Figure5 and releasethe reardischargedoor 7 To convertto sidedischarge,makesure grasscatcher is off the unit and rear dischargedoor is closed a On theside of the mower,lift the mulchingplug b Slidetwo hooksof side-discharge chute under hingepin on mulchingplug assembly Lowerside...
  • Page 8 WARNING:This blade control mecha- extremely flammable tridge is empty, replacement cartridges are available nism is a safety device. Never attempt through your local Troy-Bilt service dealer= and the vapors are to bypass its operations. Gas and Oi_ Fill-Up explosive. Neverfuel...
  • Page 9 adjustments or repairs on it. Starting Engine the operator is standing near the lawn ARNING: Be sure no one other than mower while starting engine or operato ing mower.Never run engine indoors or in enclosed, poorly ventilated areas. Engine exhaust contains carbon monox- ide, an odorless and deadly gas.
  • Page 10 f====== Lubrication 1, Lubricatepivot pointson the bladecontrolat least "_ _--'_ oncea seasonwith lightoil The bladecontrol must r===_) ) operatefreely in both directions,See Figurell, LuDrlca[e-[nose pc nts before 2, Lubricatethe wheelsat least oncea seasonwith reassembI' lightoil (or motoroil). If wheelsare removedfor any M _ | ['1 t_ ! r'_ | r'_ C reason,lubricatesurfaceof the axleand innersurface...
  • Page 11 Replacing Battery (Electric Start Units "_ Removethe batterypack from the handlepanelfor ..replacementonly. Do notseparatethe batteriesfor any Only) reason.Disposeof batterbs properly. WARNING:Batteries contain sulfuric acid whichmay cause burns. Do not short circuit or mutilate batteries in any way.Do not put batteries in fire as these may buret or release toxic materials.
  • Page 12 To ensuresafe operationof your mower,periodically checkthe bladebolt for correcttorque, Be_t Care 1, Disconnectthe spark plugwire and groundit against the engine, 2, Drainthe fueltank or placea pieceof plasticbeneath the capto preventgasolineleakage, Maintaining 3, Tip moweron its side(air cleanersideof engine up), 4, Removeblade,blade adapter,and relatedhardware as instructedin BladeCareon Page 11, 5, Loosenself-tappingscrewthat securesdeck baffle to Figure 8...
  • Page 13 Notes Mower...
  • Page 14 Problem Cause Remedy EnginefaiUs to start BladecontroE disengaged, !. EngageNadeeontrol, spa[k Plugwire disconneCte& 2: connect wire to Sparkpiug: 3. Filltank with clean,fresh gasoline. Shooting 8. Replacefuse followinginstructions on page 11. Engine runs erratic 1. Sparkplug wireloose. 1. Connectandtighten spark plugwire. 2.
  • Page 15 DONOT temeve safety (or any) labels frem mewer fet any reasen,...
  • Page 16 Shown For Reference .... Shown For Reference 618-04229 Transmission Assembly 17 687-02134 RearBracketAssembly 710-04223 Screw,M6 x 1,0 18 687-02148 HandleBracketAssembly- RH 715-0221 DowelPin 19 687-02149 HandleBracketAssembly- LH 717-04184 SpurGear,14T-LH 20 710-0599 TT Screw,1/4-20x ,500 717-04192 SpurGear,14T-RH 21 71b0431 Range LockNut, 3/8q6 22 714-0174 CotterPin 732-0611...
  • Page 17 1!IIIII iiiiiiii!i IIIIII i_ ill _ i£i£i ii£i ii ii£i ii£i£i ii£i ii£i_ 721-04107 Oil Seal 14 721-04110 O-Ring 741-04106 PlasticBushing 15 726-04043 PushNut,3/8 [D x 3/40D 707-04409 Shift Fork 16 731-04883 LowerHousing 707-04540 Transmission Bracket 17 731-05099 UpperHousing 18 731-05100 ClutchLever 710-04329 Screw,,1590Dx,610 710-04374 Hex Screw,,159OD x,43 19 732-04278 CompressionSpring,,5251Dx,588...
  • Page 19 747_1161A BladeControl 746_04195 DriveCable 39 736_0463 FlatWasher,,25 x ,630x ,0515 746_1130 ControlCable 40 736_0513 SpringWasher,,890x 1,70x ,048 710_1667 Screw,#10_16 x ,625 41 736_0514 FlatWasher,,885 x 1,850x ,060 731-0620 DriveControl Lever 42 736-0524B Blade BelISupport 731q057 UpperControICover 43 742_0741 21"MulchingBlade 731q058 LowerControlCov'er 44 748_0358 EngineSpacer...
  • Page 20: Limited Warranty

    The provisions as set forth in this warranty provide the sole and Normalwearparts are warrantedto be free fromdefects in materialand exclusive remedy arising from the sale. Troy-Bilt shall not be liable workmanship for a period of thirty (30) days from thedate of purchase.

This manual is also suitable for:

21” rotary mower