Page 3: Service Manual
® PHASER 6200 COLOR LASER PRINTER Service Manual Warning The following servicing instructions are for use by qualified service personnel only. To avoid personal injury, do not perform any servicing other than that contained in the operating instructions, unless you are qualified to do so.
Page 4 Contents of this publication may not be reproduced in any form without permission of Xerox Corporation. Xerox, and all product names and product numbers mentioned in this publication are trademarks. Other marks are trademarks or registered trademarks of the companies with which they are associated.
Page 5 Service Terms Manual Terms Various terms are used throughout this manual to either provide additional information on a specific topic or to warn of possible danger that might be present during a procedure or NOTE , action. Be aware of all symbols and terms when they are used, and always read CAUTION and WARNING messages.
Page 6: Power Safety Precautions
Power Safety Precautions Power source For 110 VAC printers, do not apply more than 140 volts RMS between the supply conductors or between either supply conductor and ground. Use only the specified power cord and connector. For 220 VAC printers, do not apply more than 264 volts RMS between the supply conductors or between either supply conductor and ground.
Page 7: Electrostatic Discharge (Esd) Precautions
Electrostatic Discharge (ESD) Precautions Some semiconductor components , and the respective sub-assemblies that contain them, are vulnerable to damage by Electrostatic discharge (ESD). These components include Integrated Circuits (ICs), Large-Scale Integrated circuits (LSIs), field-effect transistors and other semiconductor chip components. The following techniques will reduce the occurrence of component damage caused by static electricity.
Page 8: Service Safety Summary
Service Safety Summary General Guidelines For qualified service personnel only: Refer also to the preceding Power Safety Precautions. Avoid servicing alone: Do not perform internal service or adjustment of this product unless another person capable of rendering first aid or resuscitation is present. Use care when servicing with power: Dangerous voltages may exist at several points in this product.
Page 9: Servicing Electrical Components
Servicing Electrical Components Before starting any service procedure, switch off the printer power and unplug the power cord from the wall outlet. If you must service the printer with power applied, be aware of the potential for electrical shock. Warning: Turning the power off using the On/Off switch does not completely de-energize the printer.
Page 10: Regulatory Specifications
The equipment described in this manual generates and uses radio frequency energy. If it is not installed properly in strict accordance with Xerox instructions, it may cause interference with radio and television reception or may not function properly due to interference from another device.
Page 11 >95% dropout for 250 cycles @ 50 Hz This product, if used properly in accordance with the user's instructions is neither dangerous for the consumer nor for the environment. A signed copy of the Declaration of Conformity for this product can be obtained from Xerox.
Page 12: Manual Organization
Manual Organization This Service Manual contains technical information for the Phaser 6200 Color Laser Printer, as well as complete Error Messages and Codes, Diagnostics, Disassembly/Reassembly (RRPs) procedures and a complete Field Replaceable Units (FRU) Parts List. Frontis - Introductory, Safety and Regulatory Information This is the section you are reading at this moment.
Page 13 Chapter 8 - Theory of Operation This chapter covers the detailed processes for the printer’s major assemblies: switches and sensors, drives and gears, and the paper path. Chapter 9 - Plug/Jack Locator Maps This chapter contains detailed Plug/Jack locator maps for all wiring harnesses within the printer.
Page 14 Phaser 6200 Color Laser Printer - Service Manual...
Page 15: Table Of Contents
Table of Contents Power Safety Precautions ......iv Electrostatic Discharge (ESD) Precautions ....v Service Safety Summary .
Page 16 Engine Power-Up Sequence ......87 AC Power Supply Troubleshooting ..... . .88 DC Power Supply Troubleshooting .
Page 17 Theory of Operation Summary of the Printing Process......302 Overview ..........304 Print Modes .
Page 18 Phaser 6200 Color Laser Printer - Service Manual...
Page 19: General Information
General Information The Xerox Phaser® 6200 Color Laser Printer Service Manual is the primary document used for repairing, maintaining and troubleshooting the printer. To ensure complete understanding of the product, participation in Xerox Phaser 6200 Service Training is recommended. S6200-001...
Page 20: Phaser 6200 Color Laser Printer Overview
Phaser 6200 Color Laser Printer Overview The Phaser 6200 Color Laser Printer combines a single-pass, tandem color laser design with an image processor supporting PostScript 3 and PCL5c. The Phaser 6200 is a high performance, A4, 16 ppm desktop color laser printer with a resolution up to 2400 x 600 dpi.
Page 21: Printer Memory And Ram Capabilities
Proof Jobs. A proof job is a specific case of a multiple-copy job. With a proof job, the customer assigns a password and copy count at the client workstation before printing. The first set of prints are printed immediately. The original number of requested sets are printed after the customer enters the matching password on the printer’s control panel.
Page 22: Parts Of The Printer
Parts of the Printer S6200-005 Description Top Cover (Output Tray) Control Panel (Front Panel) Front Cover Multi-Purpose Tray Universal Paper Tray 1 High-Capacity Feeder with Tray 2 and Tray 3 Door Latch B Door Latch A Power On/Off Switch Phaser 6200 Color Laser Printer - Service Manual...
Page 23 S6200-006 Description Top Cover Toner Cartridge AC Power Cord Plug Image Processor Board Paper Tray Rear Cover General Information...
Page 24 S6200-008a S6200-008b Description Transfer Roller Imaging Unit Door C Fuser Assembly Phaser 6200 Color Laser Printer - Service Manual...
Page 25: Crc Life Counter Behavior
CRC Life Counter Behavior Internal counters track Customer-Replaceable Consumables (CRCs) life usage and store the values in NVRAM. The image processor board monitors these counters in order to display the near end-of-life and end-of-use messages. Life ratings are based on 5% coverage. Imaging Unit average 4 page job length. Customer-Replaceable Consumable (CRC) Print Life Toner Cartridges*...
Page 26: Front Panel Configuration
Front Panel Configuration The Front Panel consists of one tricolor LED, a display window and six functional keys. These keys navigate the menu system, perform functions and select modes of operation for the printer. LED indicators: Green = Ready to Print or Printing Flashing Green = Receiving, Processing Data, Printing or Power Saver Mode Flashing Yellow = Warning Flashing Red = Error...
Page 27: Image Processor Board
Image Processor Board The following components need to be transferred from the old board when installing a new Image Processor Board in the printer. See RRP 12.8 for information on replacing the Image Processor Board. pin 1 S6200-270 Top View Description Hard Drive (optional) Configuration Upgrade Chip (“i”...
Page 28: Printer Specifications
Printer Specifications Physical Dimensions - Printer Dimensions Value Height: 445 mm (17.52 in.) Width: 439 cm (17.28 in.) Depth: 638 mm (25.12 in.) Weight: Approximately 36.5 kg (80.5 lb.) Print engine Approximately 56.5 kg (124.5 lb.) with Paper Tray(s) installed Physical Dimensions - Optional High-Capacity Feeder Dimensions Value...
Page 29: Functional Specifications
Functional Specifications Functional Specifications Characteristic Specification Printing process Imaging System - 4-tandem drums, electro-photographic system using intermediate drum transfer rolls (IDTs). Exposure System - Semiconductor laser, simultaneous scanning by 4 beams. Development System - Dry type 2-component developer. Fusing System - Heat fusing, free nip-belt system. Color medium Cyan, Magenta, Yellow and Black Toner Cartridges Resolution /...
Page 30: Electrical Specifications
Functional Specifications (cont'd.) Characteristic Specification First Print-Out Mode Tray 1 Tray 2 Tray 3 (in seconds) Simplex, 600 dpi 16.5 14.5 (Letter/A4) Duplex, 600 dpi 23.5 26.5 Simplex, 1200 dpi 24.5 27.5 30.5 23.5 Duplex, 1200 dpi 39.5 42.5 45.5 38.5 Warm-up time 30 seconds from cold start (power off condition)
Page 31: Environmental Specifications
Environmental Specifications Environmental Specifications Characteristic Specification Temperature: Optimal print-quality range: 62 to 80 F (17 to 26 Operating C to 32 C (50 F to 90 Transportation C to +50 C (-22 F to 122 Storage 24 month maximum Normal: 0 C to 35 C (32 F to 95...
Page 32: Media And Tray Specifications
Media and Tray Specifications Media and Tray Specifications Specification Trays Printable Minimum margins = 5 mm (0.2 in.) on all sides All Trays Area Maximum paper size = 215.9 mm x 355.6 mm (8.5 in. x 14 in.) Minimum paper size = 88.9 mm x 139.7 mm (3.5 in. x 5.5 in.) Usable Paper Type Size...
Page 33 Media and Tray Specifications (cont'd.) Specification Trays Tray Universal Tray Capacity Standard Paper 500 Sheets 100 Sheets Transparency* 100 Sheets* 50 Sheets *Tray 1 / MPT only Envelopes 10 each General Information...
Page 34 Phaser 6200 Color Laser Printer - Service Manual...
Page 35: Error Messages And Codes
Error Messages and Codes This section covers troubleshooting procedures for the Phaser 6200 Color Laser Printer’s front panel error messages and codes. Only jams and fatal errors will produce an associated numeric code. Error messages and codes are generally specific, making it important that service personnel and users record errors exactly when reporting problems with the printer.
Page 36: Jam Errors
Contents Front Panel Message Page Jam Errors Jam at Fuser Code: Jam F Jam at Duplex Code: Jam D Jam at Registration Roller Code: Jam RR Misfeed at MPT Code: Jam T0 Misfeed at Tray 1 Code: Jam T1 Misfeed at Tray [2] Code: Jam T2 Misfeed at Tray [3] Code: Jam T3...
Page 37 Imaging Unit Firmware Failure Code: 75 Fuser Firmware Failure Code: 76 Engine Firmware Failure Code: 77, 78 Controller to Engine Communications Failure Code: 81 NVRAM Failure Code: 83 Non-Xerox Imaging Unit Code: 95 Environment Sensor Failure Code: 102 Error Messages and Codes...
Page 38: Service Flowchart
Service Flowchart The Service Flowchart outlines one possible approach to troubleshooting and repair of the printer. The Service Flowchart is an overview of the path a service technician could take, using this technical manual, to service the print engine and options. If you choose not to use the Service Flowchart, it is recommended that you start at the appropriate troubleshooting table and proceed from there.
Page 39: Using The Troubleshooting Procedures
Using the Troubleshooting Procedures Each Step in a Troubleshooting Procedure instructs you to perform a certain action or procedure. The steps are to be followed sequentially in the order given until the problem is fixed or resolved. The Actions and Questions box contains additional information and/or additional procedures you must follow to isolate the problem.
Page 40: Voltage Measurements
All voltage values given in the troubleshooting procedures are approximate values. The main purpose of voltage readings is to determine whether or not a component is receiving the correct voltage value from the power supply and if gating (a voltage drop) occurs during component actuation. Gating signals may be nothing more than a pulse, resulting in a momentary drop in voltage that may be difficult or impossible to read on the average multi-meter.
Page 41: Service Diagnostics
Service Diagnostics The Phaser 6200 Color Laser Printer has built-in diagnostics to aid in troubleshooting problems with the printer. The Service Diagnostics Menu provides a means to test sensors, motors, switches, clutches, fans and solenoids. Diagnostics also contain built-in test prints, cleaning procedures, printer status and some NVRAM access. Service diagnostics are to be executed by a service technician only, through the front panel.
Page 42: Service Diagnostics Tests And Functions Table
Service Diagnostics Tests and Functions Table Test Front Panel Display and Test Definition Print Service Menu Map - Prints the service diagnostics menu page General Status - Provides the following print engine status: Status <No Status to Report> No Status to Report = the printer is online and ready to print.
Page 43 Service Diagnostics Tests and Functions Table (cont'd.) Test Front Panel Display and Test Definition Motors/Fans Tests - Tests the functionality of motors and fans by giving service personnel the ability to energize/de-energize the motor and fans one at a time. Main Motor Normal Speed Audible verification of motor...
Page 44 Service Diagnostics Tests and Functions Table (cont'd.) Test Front Panel Display and Test Definition Fuser Fan High Speed Audible verification of motor Low Speed functionality. High Speed Continuous Check for airflow. Low Speed Continuous Sensor/Switch Tests - Tests the functionality of the sensors and switches by giving service personnel the ability to input actuation and state changes of all sensors and switches.
Page 45 Service Diagnostics Tests and Functions Table (cont'd.) Test Front Panel Display and Test Definition Tray 1 Low Size: XXXX Move the Rear Guide in the paper Paper tray to the desired paper size and verify the sensor output matches Tray 2 Low the paper size selected.
Page 46 Service Diagnostics Tests and Functions Table (cont'd.) Test Front Panel Display and Test Definition Clutch Tests - Tests the functionality of the clutches by giving service personnel the ability to energize/de-energize one clutch at a time. Registration Clutch is: ON Audible verification of Clutch Clutch functionality.
Page 47 Service Diagnostics Tests and Functions Table (cont'd.) Test Front Panel Display and Test Definition Black Toner Resets the CRU Life Count to 0. (K) Life Confirmed Reset Note: Record the current value in <if successful> the CRU Life Read Menu prior to Cyan Toner resetting the valure to 0.
Page 48 Service Diagnostics Tests and Functions Table (cont'd.) Test Front Panel Display and Test Definition Executing..Performs an extended memory test Read/Write on the Image Processor Board. Passed Test Note: Cycle power to the printer after executing this test. Exit - Exits service diagnostics and reboots the printer. Phaser 6200 Color Laser Printer - Service Manual...
Page 49: Troubleshooting Procedures
Jam at Fuser Jam F The printer’s front panel displays “Jam at Fuser”. The fuser has been removed, reseated and locked into place. Any obstruction, media and debris has been removed from the fuser paper path, printer power has been cycled and the error still appears. Troubleshooting Reference Table Applicable Parts Wiring and Plug/Jack Map References...
Page 50 Troubleshooting Procedure Table (cont'd.) Steps Actions and Questions Use service diagnostics to test the Fuser Replace Engine Go to step [10]. Motor. Control Board, RRP 12.7. Does the Fuser Motor function correctly? Verify the voltage between P 52-1 <=> P Go to step [11].
Page 51: Jam At Duplex
Jam at Duplex Jam D The printer’s front panel displays “Jam at Duplex” and any obstruction, media and debris has been removed from the duplex paper path, printer power has been cycled and the error still appears. Troubleshooting Reference Table Applicable Parts Wiring and Plug/Jack Map References Duplex Sensor, PL 6.1.4...
Page 52 Troubleshooting Procedure Table (cont'd.) Steps Actions and Questions Verify the voltage between Go to step [10]. Replace the P 50-1<=>P 60-2 on the Motor Driver Motor Driver Board is +24 VDC. Board, RRP 12.3. Check J 131<=>J 50 on the Duplex Got to step [11].
Page 53: Jam At Registration Roller
Jam at Registration Roller Jam RR The printer’s front panel displays “Jam at Registration Roller” and any obstruction, media and debris has been removed from the Chute Assembly Registration and the Turn Chute Assembly in the tray 1 cavity. Printer power has been cycled and the error still appears.
Page 54 Troubleshooting Procedure Table (cont'd.) Steps Action and Questions Verify the voltage between P 18-4 <=> P Replace the Chute Replace the 18-2 on the Engine Control Board is Assembly Engine Control +24 VDC. Registration, Board, RRP 9.3. RRP 12.7. Close the Interlock Switch while checking the voltage.
Page 55: Misfeed At Mpt
Misfeed at MPT Jam T0 The printers front panel displays “Misfeed at MPT” indicating a paper misfeed has occurred in the printer. The MPT is securly attached to the printer and any obstruction, media and debris has been removed from the paper path and there is adequate paper in the MPT.
Page 56 Troubleshooting Procedure Table (cont'd.) Steps Actions and Questions Use service diagnostics to test the Main Replace the Go to step [8]. Drive Motor. Engine control Board, RRP 12.7 Does the Main Drive Motor turn? Verify the voltage between P/J48-1 <=> Go to step [12].
Page 57 Troubleshooting Procedure Table (cont'd.) Steps Actions and Questions Remove the clutch connector J19. Replace the Replace the Engine Control MPT Turn Check the following pins; Board, RRP 12.7. Clutch, RRP Is J19-1 <=> J19-2 less than 200Ω? 3.13 Does the Feed Gear in the MPT turn Check parts for Go to step [20].
Page 58 Misfeed at Tray 1 Jam T1 The printers front panel displays “Misfeed at Tray 1” indicating a paper misfeed has occurred in the printer. Tray 1 is free from defects and installed properly. Any obstruction, media and debris has been removed from the paper path and there is adequate paper in the paper tray.
Page 59 Use service diagnostics to test the Main Replace the Go to step [8]. Drive Motor. Engine control Board, RRP 12.7 Does the Main Drive Motor turn? Verify the voltage between P/J48-1 <=> Go to step [12]. Go to step [9]. P/J60-2 on the Motor Driver Board is +24 VDC Use service diagnostics to test the...
Page 60 Check the Feeder Harness for continuity. Go to step [20]. Replace the Feeder Harness Assembly, PL 3.3.24. Remove the clutch connector J475. Go to step [21]. Replace the Paper Pick Is J475-1 <=> J475-2 less than 200Ω? Assembly, PL 3.3.1 If possible print one sheet of paper.
Page 61 Misfeed at Tray 2 Jam T2 The printers front panel displays “Misfeed at Tray 2” indicating a paper misfeed has occurred in the printer. Tray 2 is free of defects and correctly installed in the HCF. Any obstruction, media and debris has been removed from the paper path and there is adequate paper in the paper tray.
Page 62 Troubleshooting Procedure Table (cont'd.) Steps Actions and Questions Use service diagnostics to test the Tray 2 Check the Go to step [10]. Turn Clutch. Clutch for slipping or the During the test close the Interlock Switch. gear for Does the Tray 2 Turn Clutch function damage.
Page 63 Misfeed at Tray 3 Jam T3 The printers front panel displays “Misfeed at Tray 3” indicating a paper misfeed has occurred in the printer. Tray 3 is free of defects and correctly installed in the printer. Any obstruction, media and debris has been removed from the paper path and there is adequate paper in the paper tray.
Page 64 Troubleshooting Procedure Table (cont'd.) Steps Actions and Questions Use service diagnostics to test the Tray 3 Check the clutch Go to step [11]. Turn Clutch. for slip or the gears for Does the clutch function correctly? damage. Verify the voltage between P/J83-13 <=> Go to step [12].
Page 65: Close Front Door
Close Front Door The printer’s front panel displays “Close Front Door”. The front door is free of obstructions and is fully closed. Printer power has been cycled and the message still appears. Troubleshooting Reference Table Applicable Parts Wiring and Plug/Jack Map References Front Cover, PL 1.1.2 "Main Wiring Diagram"...
Page 66: Install Or Reseat Imaging Unit
Install or Reseat Imaging Unit The printer’s front panel displays “Install or Reseat Imaging Unit”, the imaging unit is correctly installed in the printer, Door C is fully closed and printer power has been cycled and the message still appears. Troubleshooting Reference Table Applicable Parts Wiring and Plug/Jack Map References...
Page 67: Replace Imaging Unit Or Imaging Unit Is At End Of Life
Replace Imaging Unit or Imaging Unit is at End of Life The printer’s front panel displays “Replace Imaging Unit or Imaging Unit is at End of Life” and the imaging unit has been replaced. Printer power has been cycled and the message still appears.
Page 68: Install Or Reseat Transfer Roller
Install or Reseat Transfer Roller The printer’s front panel displays “Install or Reseat Transfer Roller”. The CTD (ADC) Sensor is clean and the transfer roller is correctly installed in the printer. Printer power has been cycled and the error still appears. Troubleshooting Reference Table Applicable Parts Wiring and Plug/Jack Map References...
Page 69: Transfer Roller Is At End Of Life
Replace Transfer Roller or Transfer Roller is at End of Life The printer’s front panel displays “Replace Transfer Roller or Transfer Roller is at End of Life”. The transfer roller has been replaced. Printer power has been cycled and the error still appears. Note: Look at the clear plastic window on the Transfer Roller.
Page 70: Install Or Reseat Fuser
Install or Reseat Fuser The printer’s front panel displays “Install or Reseat Fuser”. The Fuser is correctly installed and locked into position. Printer power has been cycled and the message still appears. Troubleshooting Reference Table Applicable Parts Wiring and Plug/Jack Map References Fuser Harness (FSR 2), PL 5.1.9 "Fuser Assembly"...
Page 71: Replace Fuser Or Fuser Is At End Of Life
Replace Fuser or Fuser is at End of Life The printer’s front panel displays “Replace Fuser or Fuser is at End of Life”. The Fuser has been replaced and is firmly locked into position. Printer power has been cycled and the error still appears. Note: The “Fuser is at End of Life”...
Page 72: Install Or Lock [Y] [M] [C] [K] Toner Cartridge
Install or Lock [Y] [M] [C] [K] Toner Cartridge The printer’s front panel displays “Install or Lock Yellow, Magenta, Cyan or Black Toner Cartridge”. The corresponding toner cartridge is correctly seated, all shipping tape has been removed and the cartridge is fully locked into position. Printer power has been cycled and the error still appears.
Page 73 Replace [Y] [M] [C] [K]Toner Cartridge or [Y] [M] [C] [K] Toner Cartridge Empty The printer’s front panel displays “Replace Y, M, C, or K Toner Cartridge or Y, M, C, or K Toner Cartridge Empty”. The corresponding cartridge has been replaced, power to the printer has been cycled and the error still appears.
Page 74 Troubleshooting Procedure Table (cont'd.) Steps Actions and Questions Troubleshoot using the wiring diagrams: Replace the Complete See "Developer Section 1" on page 356 Engine Control and See "Drive Section" on page 355. Board, RRP 12.7. Replace any defective parts. Does the error still appear? Phaser 6200 Color Laser Printer - Service Manual...
Page 75: Dusty Density Sensor
Dusty Density Sensor The printer’s front panel displays “Dusty Density Sensor”. The sensor has been cleaned and printer power has been cycled and the message still appears. Troubleshooting Reference Table Applicable Parts Wiring and Plug/Jack Map References CTD (ADC) Sensor Assembly , PL 5.1.11 "Xerographics 1"...
Page 76: Output Tray Is Full, Unload Paper
Output Tray is Full, Unload Paper The printer’s front panel displays “Output Tray is Full, Unload Paper”. The output tray has been emptied of all paper, printer power has been cycled and the message still appears. Troubleshooting Reference Table Applicable Parts Wiring and Plug/Jack Map References Actuator Kit, PL 6.1.5 "Paper Feed"...
Page 77: Insert Tray 1 Or Tray 1 Missing
Insert Tray 1 or Tray 1 Missing The printer’s front panel displays “Insert Tray 1” or “Tray 1 is Missing”. The tray 1 cavity is free of debris and obstructions. The paper tray is free of defects and properly inserted into the printer. Printer power has been cycled and the message still appears. Troubleshooting Reference Table Applicable Parts Wiring and Plug/Jack Map References...
Page 78 Insert Tray [2] [3] orTray [2] [3] Missing The printer’s front panel displays “Insert Tray 2 or 3” or “Tray 2 or 3 is Missing”. The corresponding tray cavity is free of debris and obstructions. The paper tray is free of defects and properly inserted into the printer.
Page 79: Tray 1 Paper Is Low
Tray 1 Paper is Low The printers front panel displays “Tray 1 Paper is Low” when paper tray is full. Tray 1 has been inspected for defects. Printer power has been cycled and the error still appears. Troubleshooting Reference Table Applicable Parts Wiring and Plug/Jack Map References Low Paper Sensor, PL 3.3.4...
Page 80: Tray [2] [3] Paper Is Low
Tray [2] [3] Paper is Low The printers front panel displays “Tray 2 or 3 Paper is Low” when the paper tray is full of paper. The tray has been inspected for defects. Printer power has been cycled and the error still appears In the following procedures, diagnose the part that correlates directly to the Tray receiving the error.
Page 81: Mpt Empty, Load Paper
MPT Empty, Load Paper The printer’s front panel displays “MPT Empty, Load Paper”, but the MPT has paper. The MPT is securely attached to the printer and the guides are resting securely against the both sides of the paper in the tray. Printer power has been cycled and the message still appears.
Page 82 Tray 1 Empty, Load Paper The printer’s front panel displays “Tray 1 Empty, Load Paper” when the tray is full. The tray 1 cavity is free of debris and obstructions. The tray is free of defects and is properly positioned within the printer. Printer power has been cycled and the message still appears.
Page 83: Load Tray 1 With [Size] [Type
Load Tray 1 with [size] [type] The printer’s front panel displays “Load Tray 1...” with a specific size and/or type of paper. The tray 1 cavity is free from debris and obstructions. The paper tray is free from defects, fully loaded with paper and all paper guides are seated securely against the paper.
Page 84: Load Tray [2] [3] With [Size] [Type
Load Tray [2] [3] with [size] [type] The printer’s front panel displays “Load Tray 2 or 3...” with a specific size and/or type of paper. The tray cavity is free from debris and obstructions. The paper tray is free from defects, fully loaded with paper and all paper guides are seated securely against the paper.
Page 85 Load Tray [MPT] [1] [2] [3] with [size] [type] The printer’s front panel displays “Load ...” with a specific size and/or type of paper. The tray cavity is free from debris and obstructions. The paper tray is free from defects. Printer power has been cycled and the message still appears Note: This is a media TYPE mismatch error indicating a malfunction of the OHP Sensor.
Page 86: Laser Failure
Laser Failure Code 7: Laser power has failed Code 8: SOS (start of scan) failure 1 Code 9: SOS failure 2 Code 10: Warm up failure Code 11: This is the generic laser used by the engine if a lower level error cannot be reported to the controller.
Page 87 Density Sensor Failure or Low Density Failure Code 12: An error was detected in the toner dispense system. Code 13, 14, 15: An error was detected in the Density Sensor. Code 16: This is a generic density sensor error that is generated when a code 12, 13, 14 or 15 is not specifically triggered.
Page 88: Fuser Failure
Fuser Failure Code 40: The temperature sensor sensed an overheat condition. Code 41: The temperature sensor sensed a low temperature condition. Code 43: Warm up failure, the temperature sensor does not detect the correct temperature within 60.4 seconds after the fuser lamp has been turned on. Troubleshooting Reference Table Applicable Parts Wiring and Plug/Jack Map References...
Page 89 Fuser Failure (cont’d) Code 44: Indicates a failure in the Fuser Lamp circuit. Troubleshooting Reference Table Applicable Parts Wiring and Plug/Jack Map References Low-Voltage Power Supply, PL 12.1.10 "Fuser Assembly" on page 358 Fuser Harness Assembly, PL 5.1.9 Troubleshooting Procedure Table Steps Actions and Questions Check the Fuser Assembly for evidence...
Page 90: Fuser Firmware Failure
Fuser Failure (cont’d) Fuser CRUM Failure Code 45: CRUM data revise failure Code 46: CRUM setting value failure Code 47: This is the generic fuser code displayed when the printer cannot generate a specific error. This error code can represent any fuser error code from 40 through 46. In this instance, all of the Fuser Failure troubleshooting procedures need to be completed until the error is resolved.
Page 91: Fuser Fan Failure
Fuser Fan Failure Code 50 Troubleshooting Reference Table Applicable Parts Wiring and Plug/Jack Map References Fuser Fan, PL 1.1.7 "Drive Section" on page 355 Motor Driver Board, PL 12.1.12 Troubleshooting Procedure Table Steps Actions and Questions Check the Fuser Fan for evidence of fault Replace the Fuser Go to step [2].
Page 92: Rear Fan Failure
Rear Fan Failure Code 51 Troubleshooting Reference Table Applicable Parts Wiring and Plug/Jack Map References Rear Fan, PL 12.1.2 "Main Wiring Diagram" on page 352 Low-Voltage Power Supply, PL 12.1.10 Troubleshooting Procedure Table Steps Actions and Questions Check the Rear Fan for evidence of fault Replace the Rear Go to step [2].
Page 93: Generic Fan Failure
Generic Fan Failure Code 52: This is a generic fan error, generated by the Rear Fan or the Fuser Fan circuit. Troubleshooting Reference Table Applicable Parts Wiring and Plug/Jack Map References Fuser Fan, PL 1.1.7 "Main Wiring Diagram" on page 352 Rear Fan, PL 12.1.2 "Drive Section"...
Page 94: Engine Firmware Failure
Engine Firmware Failure Code 72: NVRAM verify error Code 77: NVRAM data error Troubleshooting Procedure Table Steps Actions and Questions Does an error occur even if the power is Engine Control If the error turned off and on? Board, RRP 12.7. returns again, replace the Engine Control...
Page 95: Imaging Unit Firmware Failure
Imaging Unit Firmware Failure Code 75: This is an Imaging Unit CRUM data error. Caution Protect the imaging unit from exposure to light by covering the unit or placing in a light proof bag. Troubleshooting Reference Table Wiring and Plug/Jack Map References "Fuser Assembly"...
Page 96: Controller To Engine Communications Failure
Controller to Engine Communications Failure Code 81: This is a communication failure between the Image Processor Board and the engine control board. Note: When replacing the Image Processor Board, the NVRAM, memory, configuration chip (‘i’ button) and the hard drive must be transferred to the new Image Processor Board.
Page 97: Non-Xerox Imaging Unit
Non-Xerox Imaging Unit Code 95: A non-Xerox Imaging Unit has been detected in the printer. Troubleshooting Reference Table Applicable Parts Wiring and Plug/Jack Map References "Laser Unit" on page 359 Troubleshooting Procedure Table Steps Actions and Questions Is the Imaging Unit the correct Xerox part Go to step [2].
Page 98: Environmental Sensor Failure
Environmental Sensor Failure Code 102: Indicates an error was detected in the environment sensor circuit. Troubleshooting Reference Table Applicable Parts Wiring and Plug/Jack Map References Temperature/Humidity Sensor, PL 3.2.2 "Xerographics 1" on page 360 Temp/Humidity Harness, PL 3.2.1 "Xerographics 2" on page 361 Troubleshooting Procedure Table Steps Actions and Questions...
Page 99: Troubleshooting
Troubleshooting This section is for troubleshooting electrical, system power-up, print-quality, media jams and paper path problems. For information on troubleshooting error codes, hard stop and fatal errors, refer to the section "Error Messages and Codes" on page 17. Troubleshooting is ordered as follows: Contents Page System power-up and POST...
Page 100 Contents (cont'd.) Page Missing Band, Voids Or Streaks in a Single Color or All Colors Parallel to Leading Edge Missing Band, Voids Or Streaks in a Single Color or All Colors in direction of paper travel Repeating and Random Spots Background contamination Residual Imaging or Ghosting Incomplete Fusing, Hot Offset or Cold Offset...
Page 101: System Boot Sequence
If any tests fail, the front panel screen freezes with the name of the test displayed and the line posted is “Call Customer Service”. After the POST tests have finished running, the Xerox ‘splash screen’ is posted to the front panel and PostScript begins initialization.
Page 102: Fault Reporting Devices
POST Faults There are two kinds of faults: soft and hard. A soft fault is any fault that is discovered by POST, but does not prevent the operating system from initializing and becoming available as a tool for troubleshooting. These POST faults do not stop execution and are reported on the StartPage in a red box after the system is running.
Page 103: Post Diagnostics Test Descriptions
POST Diagnostics Test Descriptions POST Diagnostics Test Descriptions Test Fault Description Code SDRAM (Hard) This test fails if the boot loader finds no RAM present or faulty RAM. Boot loader posts the message “RAM error” to the front panel and blinks the front panel LED. I/O ASIC (Hard) This test determines if the I/O chip is functioning properly.
Page 104: Power Supply
Power Supply Low-voltage Power Supply Overcurrent Protection Circuit This circuit stops all outputs if the 24 VDC, 5 VDC or 3.3 VDC power supply is shorted. The circuit is reset when the short is removed, the power is turned off and then on again.
Page 105: Front Panel And Printer Malfunctions
Front Panel and Printer Malfunctions Engine Power-Up Sequence Engine Control Board logic check. Imaging Unit (Detached, NVRAM (CRUM) Error, CRUM ID, Life Over). Fuser (Detached, NVRAM(CRUM) Error, Life Over) Toner Cartridge (Detached, Life Over) Transfer Roller (Detached, Life Over) CTD Sensor (Error) All paper sensor (Jam) OHP sensor (Jam) Door(s) (Open)
Page 106: Ac Power Supply Troubleshooting
AC Power Supply Troubleshooting Troubleshooting Reference Table Triage Parts Wiring and Plug/Jack Map References Low Voltage Power Supply, PL 12.1.10 "Power Supply" on page 353 AC Switch Harness Assembly, PL 12.1.11 "Drive Section" on page 355 Troubleshooting Procedure Table Steps Action and Questions Check the voltage at the AC wall outlet.
Page 107 Troubleshooting Procedure Table Steps Action and Questions Disconnect the connectors J163, J164 Go to step [4]. Replace the and J165 from the LVPS, turn the AC Low-Voltage power switch on and verify the DC Power Supply voltages between the following pins on Board, RRP 12.2.
Page 108: Media Jams And The Paper Path
Media Jams and the Paper Path Media-based problems Check that the correct type of media is being used; for the correct media types and weights, see "Printer Specifications" on page 10. The customer should be using a quality laser printer paper. The printer may have trouble picking slick-finish paper. Only Phaser 6200 transparency film can be used in this printer.
Page 109: Fuser Jams
Damaged prints The printed page exits the printer either wrinkled, creased, or torn. The printer neither jams nor displays an error code. Stop the page at various points in the paper path to determine where the media becomes damaged. See “Paper Path Route” on page 315 for more information. Try using the next heaviest type of paper.
Page 110: Operating System And Application Problems
Print an internal test print from the printer’s front panel to ensure the problem is not printer related. See “Using the Print Engine Only Test Print” on page 96 Troubleshooting tips and more information are also available on the Xerox web site at: www.xerox.com/officeprinting/support.
Page 111: Network Problems
Network Problems The Phaser 6200 printer maintains 4 logs in memory detailing network functions. The logs contain TCP/IP, NetWare and AppleTalk initialization events. The logs can also be accessed remotely via CentreWare. The logs list events chronologically. The log is limited in length; when the log is full the printer stops recording data to the log.
Page 112: Print-Quality Problems
The paper should be from an unopened ream that has been acclimated to room temperature. See the approved media list, "Xerox Supplies and Accessories" on page 296 for media that has been tested and approved for use in the Phaser 6200 printer. If the...
Page 113: Imaging Unit
Some print-quality problems can be associated with specific assemblies, the most common problems and the associated assemblies are listed below. Also, refer to the specific print-quality troubleshooting procedure for more information. Imaging Unit Streaks Fine Lines Banding in Process Direction Uneven Density Voids Repeating Defects...
Page 114 Using the Print Engine Only Test Print Print-quality and engine logic problems can be easily isolated to either the Image Processor Board or the Print Engine by running the Print Engine Only Test Print. Turn printer power OFF. Remove the Image Processor Board. Turn printer power ON.
Page 115: Light Prints
Light Prints Verify the media used is supported by this printer. See “Media and Tray Specifications” on page 14 for the correct media types, sizes and weights for each tray. Verify the media settings are correct at the front panel and that color calibration has been performed prior to using this troubleshooting procedure.
Page 116: Light Print In Only One Color
Light Print in Only One Color Only one color, yellow, magenta, cyan or black, is too light on the printed image. The test print is 80% coverage. Verify the media used is supported by this printer. See “Media and Tray Specifications”...
Page 117: Blank Prints
Blank Prints The entire image area is blank. Step Check Run the 600 x 600 test print from Replace the Image Go to step [2]. service diagnostics. Processor Board RRP 12.8. Examine the print, see "Resetting NVRAM" on page 114 for evaluating the print.
Page 118: Black Prints With White Margin Border
Black Prints with White Margin Border The entire image area, except the margins, are black Step Check Run the 600 x 600 test print from Replace the Image Go to step [2]. service diagnostics. Processor Board, RRP 12.8 Examine the print, see "Resetting NVRAM"...
Page 119 Solid Dark or Dirty Prints, No Border The prints appear very dirty and brown over the entire page. This print-quality symptom is a composite image of all colors with no margin. This is caused by a charge voltage failure. For information on the Imaging Unit charge contacts, see "Theory of Operation"...
Page 120 Missing Band, Voids Or Streaks In a Single Color or All Colors Parallel to the Leading Edge There are areas of the image that are extremely light or missing entirely. These missing areas form bands parallel to the leading edge. S6200-273 Step Check...
Page 121 Missing Band, Voids or Streaks in a Single Color or All Colors in Direction of Paper Travel There are areas of the image that are extremely light or missing entirely. These missing areas form bands that run along the paper from the leading edge to the trailing edge, in the direction of paper travel.
Page 122 Repeating and/or Random Spots Spots of toner are randomly scattered across the page or at a fixed repeating interval. S6200-276 Step Check Print the Repeating Defects Page Replace the Go to step [2]. from the Support<-> Improve Print indicated CRU. Quality? Menu.
Page 123: Background Contamination
Background Contamination There is toner contamination on all or most of the page. The contamination appears as a very light gray dusting. The printer displays no error code. Before using this procedure, Ensure the TekColor Correction is not set to “None”...
Page 124 Residual Image, Ghosting or Hot Offset There are faint, ghostly images appearing on the page. The images may be either from a previous page or from the page currently printed. The printer displays no error code. Hot Offset: A light image of the print is repeated and offset 82m.
Page 125: Incomplete Fusing Or Cold Offset
The toner is not completely fused to the paper and easily rubs off. Cold Offset: Portions of the image are not fully fused and flake or rub off. Xerox Phaser 6200DP Service Prints[Page 2/3] Media Type: Paper, Letter S6200-286 S6200-224...
Page 126 Mis-Registration, Color Layer not Correctly Registered in the Proces Direction The four colors of the image are not registered correctly into one image. If the mis-registration is in the horizontal direction, perform the color registration adjustment. See “Color Registration” on page 113 If the mis-registration is in the vertical direction, clean the CTD (ADC) Sensor,...
Page 127: Test Prints, Adjustments And Nvram
Test Prints, Adjustments and NVRAM Test Prints pg 110 A variety of test prints are available to aid in determining the quality of output from the printer and to assist in troubleshooting problems. This section shows how to select and analyze all test prints available. Adjustments pg 113 Adjustments for print-quality and margin issues are explained in this section.
Page 128: Service Test Prints
Things to look for: Repeating defects Missing Color(s) Streaks Voids Banding Xerox Phaser 6200DP Service Prints[Page 1/3] Media Type: Paper, Letter S6200-222 Analyizing the RGB Sample This page consists of 80% solid fill in RGBK Bands. Things to look for...
Page 129: Analyizing The Test Pattern Sample
Analyizing the Test Pattern Sample 8 mm P 6200 P 6200 P 6200 P 6200 P 6200 P 6200 P 6200 P 6200 P 6200 P 6200 P 6200 P 6200 P 6200 P 6200 P 6200 P 6200 Test Pattern A 600 x 600 Test Pattern A 600 x 600 Abc Defg Hijk Abc Defg Hijk Lmnop...
Page 130: Analyizing The 600 X 600 Service Test Print
Analyizing the 600 x 600 Service Test Print This test print is used to verify margins and color registration. The colors should be aligned vertically and horizontally. Black (K) Yellow (Y) Cyan (C) Magenta (M) 128 dot About 2 mm 128 dot About 2 mm S6200-227...
Page 131: Color Registration
Color Registration This procedure must be performed whenever the Laser Unit has been removed or replaced. The Color Registration Menu allows you to adjust the printer's cyan, magenta and yellow against black to ensure that the colors are properly aligned. You can adjust the settings from -7 to +7 units.
Page 132: Resetting Nvram
Resetting NVRAM Resetting NVRAM returns all the Image Processor Board NVRAM-stored parameters to their factory default values. The print counts and the Adobe firmware serial number are not affected by this reset. You can reset the PostScript NVRAM using the Customer Menu or the Service Diagnostics Menu. PostScript NVRAM Resets Restore factory settings (Registration) You can reset settings for color registration to the factory-default values.
Page 133: Resetting Job Defaults
Restore Factory Settings (Margins) You can reset margin settings to the factory-default values. Caution Use caution when resetting your margins to the factory-default settings. Changing these settings back to factory defaults may not be the last-saved settings if you have previously calibrated your margins. From the Main Menu, highlight Support and press OK.
Page 134: Service Diagnostics Postscript Nvram Resets
Resetting network setup values to default Resetting the network setup values resets the TCP/IP address, TCP/IP address menu settings (gateway, broadcast, etc.), CentreWare IS, EtherTalk, Netware, set IPX frame type, IPP and Ethernet speed to their default values. From the Main Menu, highlight Network Setup Menu and press OK. Highlight Reset Connection Setup and press OK.
Page 135: Cleaning And Maintenance
Cleaning and Maintenance Service preventive maintenance procedure Perform the following procedures whenever you check, service, or repair a printer. Cleaning the printer, as outlined in the following steps, assures proper operation of the printer and reduces the probability of having to service the printer in the future. The frequency of use and the type of paper a customer prints on determines how critical and how often cleaning the machine is necessary.
Page 136 Phaser 6200 Color Laser Printer - Service Manual...
Page 137: Fru Disassembly Removal And Replacement Procedures
FRU Disassembly - Removal and Replacement Procedures This section contains the removal and replacement procedures for selected parts of the printer according to the Field Replaceable Units (FRUs) Parts List. Not all Replacement Procedures are included in this Service Manual. In most cases, to reinstall a part, simply reverse the Removal Procedure shown.
Page 138 Contents (cont'd.) Part Name Page RRP 3.7 - Paper Size Switch Assembly (PL3.2.4) RRP 3.8 - Low Paper Lever (PL3.2.7), Indicator (PL3.2.8) and Indicator Guide (PL3.2.10) RRP 3.9 - Paper Pick Rollers (PL3.3.3) RRP 3.10 - No Paper Actuator (PL3.3.5), No/Low Paper Sensor (PL3.3.4) RRP 3.11 - Link Actuator (PL3.3.6) RRP 3.12 - Feed Solenoid (PL3.3.17) RRP 3.13 - Turn Clutch Assembly (PL3.3.18)
Page 139 Contents (cont'd.) Part Name Page RRP 6.9 - MPT Feed Solenoid (PL 6.1.40) RRP 6.10 - Multi-Purpose Tray Shaft (PL 6.1.28) RRP 6.11 - MPT Bottom Plate (PL 6.1.42) RRP 7 - Chute Assembly, Exit RRP 7.1 - Chute Assembly Exit (PL 7.1.1) RRP 7.2 - Exit Roller (PL 7.1.4) RRP 7.3 - Mid Roller (PL 7.1.5) RRP 7.4 - Duplex Motor Assembly (PL 7.1.8)
Page 140 Contents (cont'd.) Part Name Page RRP 11.5 - Actuator, I/L (PL 11.1.8) Spring, I/L (PL 11.1.9) RRP 11.6 - Earth Ground Circuit Board (PL 11.1.16) RRP 12 - Electrical RRP 12.1 - AC Switch Harness Assembly (PL 12.1.11) RRP 12.2 - Low-Voltage Power Supply (PL 12.1.10) RRP 12.3 - Motor Driver Board (PL 12.1.12) RRP 12.4 - Rear Fan (PL 12.1.2) RRP 12.5 - Card Cage...
Page 141: Orientation Of The Printer
Orientation of the Printer S6200-063 FRU Disassembly - Removal and Replacement Procedures...
Page 142: General Notes On Disassembly
General Notes on Disassembly Preparation Before you begin any Removal and Replacement Procedure: Switch OFF the printer power and disconnect the power cord from the wall outlet. Remove the Imaging Unit and protect it from exposure to light by covering it with a light proof bag or by placing it in a light-tight container.
Page 143 RRP 1.1 Front Cover (PL 1.1.2) S6200-278 Removal Open Door B. Caution: Do not separate the Front Cover from the Chute Assembly Out until the two wiring connectors have been disconnected. Release the four tabs securing the Front Cover to the Chute Assembly Out. FRU Disassembly - Removal and Replacement Procedures...
Page 144 S6200-065 Slightly separate the Front Cover from the printer and remove connector P/J220 from the Front Panel and P/J 137 from the Fuser Fan. Remove the Front Cover. Phaser 6200 Color Laser Printer - Service Manual...
Page 145 RRP 1.2 Front Panel (PL 1.1.1) S6200-064 Removal Remove the Front Cover (RRP 1.1). Release the 3 hooks securing the Front Panel to the Front Cover and remove the Front Panel. FRU Disassembly - Removal and Replacement Procedures...
Page 146 RRP 1.3 Fuser Fan (PL 1.1.7) S6200-066 Phaser 6200 Color Laser Printer - Service Manual...
Page 147 Removal Remove the Front Cover (RRP 1.1). Remove the 2 screws securing the Fuser Fan Holder (item #1) to the rear of the Front Cover and remove the Fuser Fan Holder. Disconnect P/J137 from the Fuser Fan Holder. Release the 4 tabs securing the Fuser Fan (item #2) to the Fuser Fan Holder and remove the Fuser Fan.
Page 148 RRP 1.4 Top Main Cover (PL1.1.9) S6200-067 Removal Remove the Top Cover (Output Tray). Remove all the Toner Cartridges. Open Door A. Open Door C (Top Image Unit Cover PL1.1.10). Remove the 2 screws securing the Top Main Cover to the printer. Release the 4 tabs securing the Top Main Cover to the printer.
Page 149 RRP 1.5 Image Unit Top Cover (Door C) (PL1.1.10) S6200-068 Removal Remove the Top Main Cover (RRP 1.4). Open Door A. Open Door C. Remove the Left Cover (RRP 1.6). Remove the right and left Stud Top Hinge pins (item #2 PL1.1.21) from the Image Unit Top Cover and remove the cover.
Page 150 RRP 1.6 Right Side Cover (PL1.1.24) and Left Side Cover (PL1.1.30) S6200-071 Removal Remove the Top Main Cover (RRP 1.4). Remove 1 screw securing the Right Side Cover and/or Left Side Cover to the printer. Release the tab at the front of the printer securing the Ride Side Cover and/or Left Side Cover to the printer.
Page 151 RRP 1.7 Rear Cover (PL 1.1.20) S6200-069 Removal Remove the Right and Left Side Covers. (RRP 1.6). Raise the Rear Cover slightly and release the 7 tabs (item #2) securing the cover to the printer and remove. FRU Disassembly - Removal and Replacement Procedures...
Page 152 RRP 1.8 Left and Right Links (PL 1.1.23) S6200-070 Removal Remove the Right and Left Side Covers (RRP 1.6). Remove the upper end (eye) of the spring from the printer. Open Door A. From inside the printer, push out the Link Pin securing the Link to the printer. With a flat blade screwdriver, spread apart both sides of the metal retaining clip holding the Link to the Front Cover Assembly and remove the Link and Spring together.
Page 153 RRP 1.9 Multi-Purpose Tray (MPT) (PL1.1.99) S6200-074 Removal Open the Multi-Purpose Tray. Flex the right and left side of the MPT slide (PL 1.1.27) to seperate the base from the slide. With the MPT Slide at a 90 degree angle, pull the slide out of the printer. To remove the Mult-Purpose Tray Base (PL 1.1.28) from the printer, press in, lift up and pull out from the printer.
Page 154 RRP 1.10 Front Right Cover (PL 1.1.25) S6200-072 Removal Open Door A Remove the 2 screws securing the Front Right Cover. Phaser 6200 Color Laser Printer - Service Manual...
Page 155 S6200-073 Close Door A and open Door B. Pull the Front Right Cover slightly away from the Chute Assembly Out. With a flat blade screwdriver, spread apart both sides of the metal retaining clip holding the Link to the Front Right Cover and disengage the Link. Remove the Front Right Cover.
Page 156 RRP 1.11 Front Left Cover Assembly (PL1.1.29) S6200-075 S6200-076 Phaser 6200 Color Laser Printer - Service Manual...
Page 157 Removal Remove the Multi-Purpose Tray (RRP 1.9). Remove the Front Cover (RRP 1.1). Remove the Front Right Cover (RRP 1.10). Open Door B. Spread apart both sides of the metal retaining clip with a flat blade screwdriver to disengage the Link holding the Front Left Cover. Remove the 2 screws securing the Front Left Cover to the Chute Assembly Out.
Page 158 RRP 2.1 Paper Feed Roller (PL 2.1.1) (CRC as Kit) S6200-077 Removal Pull the paper tray out of the printer. Release the tab securing the Feed Cover to the Paper Tray and open the Feed Cover. Carefully release the hook securing the Paper Feed Roller to the Retard Shaft. Slide the Paper Feed Roller off the shaft to remove.
Page 159 RRP 3.1 Turn Chute Assembly (PL3.1.2) S6200-080 S6200-081 Removal Pull the paper tray out of the printer. Push in on the Turn Chute Assembly to releae the 2 tabs. Rotate the Turn Chute Assembly 90 degrees downward from the Paper Feeder. Release the tabs securing the right and left shaft of the Turn Chute Assembly to the Paper Feeder.
Page 160 RRP 3.2 Printer Chassis P/J47 P/J24 P/J210 S6200-082 Removal Remove the Imaging Unit. Remove the Paper Tray Rear Cover. Remove Paper Tray 1. Remove the Top Main Cover (RRP 1.4). Remove the Front Right Cover (RRP 1.10). Remove the Right and Left Side Covers (RRP 1.6). Remove the Turn Chute Assembly (RRP 3.1).
Page 161 12.Remove the 8 short screws securing the Printer Chassis (item #1) to the Paper Feeder Assembly (item #2). Note: It is easy to strip the long screws, use caution when removing and replacing. 13.Using a PZ1 Posi bit, remove the 4 long screws securing the Printer Chassis to the Paper Feeder Unit Assembly.
Page 162 RRP 3.3 Paper Pick Assembly (PL3.3.1) S6200-098 Phaser 6200 Color Laser Printer - Service Manual...
Page 163 Removal Remove the Paper Feeder Assembly Unit from the printer chassis (RRP 3.2). Disconnect P/J471 (yellow) from the Paper Size Switch in the Paper Feeder Unit Assembly. Carefully free the wires (yellow/blue) from their guides, noting the postion of the wires for reassembly.
Page 164 RRP 3.4 Right and Left Housing (PL 3.2) LEFT RIGHT S6200-088 Removal Remove the Paper Pick Assembly (RRP 3.3). Remove the 4 screws securing the Left/Right Housing Assembly Feeder to the bottom plate. Turn the Housing Assembly Feeder in slightly and extract the 3 hooks out of the holes on the Bottom Plate.
Page 165 RRP 3.5 Temperature/Humidity Harness (PL3.2.1) and Sensor (PL3.2.2) S6200-083 Removal Remove the Top Main Cover(RRP 1.4). Remove the Left Side Cover (RRP 1.6). Disconnect P/J2361 (gray) from the printer. Remove the 1 screw securing the Temperature/Humidity Sensor and remove the sensor.
Page 166 RRP 3.6 High-Capacity Feeder Harness (PL3.2.3) RIGHT REAR S6200-084 Removal Remove the Printer Chassis (RRP 3.2). Shift the HCF Harness from the Right Housing. Release the 2 tabs securing the harness to the Right Housing. Pull the HCF Harness down from the Housing Assembly to remove. Phaser 6200 Color Laser Printer - Service Manual...
Page 167 RRP 3.7 Paper Size Switch Assembly (PL3.2.4) S6200-085 Removal Remove the Printer Chassis (RRP 3.2). Disconnect P/J471 from the Paper Size Switch. Remove 1 screw securing the Paper Size Switch to the Right Housing. Rotate the front of the Paper Size Switch to free the tab and remove. FRU Disassembly - Removal and Replacement Procedures...
Page 168 RRP 3.8 Low Paper Lever (PL3.2.7), Indicator (PL3.2.8) and Indicator Guide (PL3.2.10) S6200-087 Removal - Indicator and Guide Indicator Remove the Paper Feeder Unit Assembly (RRP 3.2). Remove the Feeder Right Housing (RRP 3.4). Hold the tip of the Paper Level Indicator (item #1) with needle nose pliers and pull the Indicator forward to remove from the Right Housing.
Page 169 LEFT S6200-086 Removal - Low Paper Lever Deflect the shaft in the Right Housing securing the right axis of the Lever Low Paper from the bottom surface and shift the right axis. Push the actuator on the Low Paper Lever toward the inside of the Right Housing then raise the Low Paper Lever up and out of the feeder.
Page 170 RRP 3.9 Paper Pick Rollers (PL3.3.3) S6200-090 Removal Pull the paper tray out of the printer. Note: Remove and replace the Paper Pick Rollers one at a time to maintain their orientation. Remove the Turn Chute Assembly (RRP 3.1). Rotate the Feed Shaft so that the Paper Pick Rollers face down. Pull the Paper Pick Roller off the shaft.
Page 171 Blank Page FRU Disassembly - Removal and Replacement Procedures...
Page 172 RRP 3.10 No Paper Actuator (PL3.3.5), No/Low Paper Sensor (PL3.3.4) S6200-091 S6200-092 Phaser 6200 Color Laser Printer - Service Manual...
Page 173 Removal - Actuator Remove the Paper Feeder Unit Assembly (RRP 3.2). Remove the Paper Pick Assembly (RRP 3.3) and turn it upside down. Release the hook securing the No Paper Actuator to the Paper Pick Assembly and extract the left end of the shaft. Pull the No Paper Actuator out and up to remove.
Page 174 RRP 3.11 Link Actuator (PL3.3.6) S6200-093 Note: Perform this procedure from the rear of the printer. Removal Pull the paper tray out of the printer. Remove the paper tray Rear Cover. Reach in through the rear of the printer and spread the tabs of the Link Actuator apart.
Page 175 RRP 3.12 Feed Solenoid (PL3.3.17) S6200-095 Removal Remove the Paper Feeder Assembly Unit (RRP 3.2). Remove the Paper Pick Assembly (RRP 3.3). Remove 1 screw securing the Feed Solenoid to the Paper Pick Assembly. Separate the Feed Solenoid slightly and shift the harness to disconnect P/J474 (gray).
Page 176 RRP 3.13 Turn Clutch Assembly (PL3.3.18) P/J 475 S6200-096 Removal Remove the Paper Feeder Unit Assembly (RRP 3.2). Remove the Paper Pick Assembly (RRP 3.3). Release the tab securing the Stopper Clutch (item #2) to the shaft on the right side of the Paper Pick Assembly.
Page 177 RRP 3.14 Roll Turn Assembly (PL3.3.20) S6200-097 Removal Remove the Paper Feeder Assembly Unit (RRP 3.2). Remove the Paper Pick Assembly (RRP 3.3). Remove the Clutch Turn Assembly (RRP 3.13). Release the tab securing the Gear Feed 2 (item 1#) to the shaft of the Paper Pick Assembly and pull out the Gear Feed 2.
Page 178 RRP 3.15 Paper Feed Roller (CRC - Roller Kit) S6200-176 Removal Pull paper tray out of the printer. Release 1 tab securing the Paper Feed Assembly to the shaft. Slide the Paper Feed Roller off the left side of the shaft. Note: The Paper Feed Roller Kit contains two rollers.
Page 179 RRP 4.1 Retard Roller Housing Assembly (PL4.1.1) S6200-099 Removal Remove the Registration Chute Assembly (RRP 9.3). Disconnect the blue wire from the Turn Clutch. Remove the 3 screws securing the Retard Roller Housing Assembly to the printer and remove the assembly. FRU Disassembly - Removal and Replacement Procedures...
Page 180 RRP 4.2 Turn Roll (PL 4.1.2) Turn Clutch (PL 4.1.9) Friction Clutch Assembly, (PL 4.1.4) S6200-100 S6200-103 Phaser 6200 Color Laser Printer - Service Manual...
Page 181 Removal Remove the Retard Roller Housing Assembly (RRP 4.1) Remove the e-ring securing the Turn Clutch to the shaft and remove the clutch. Remove the e-ring securing the Turn Roll to the Retard Roller Housing Assembly. Remove the left and right bearings. Slide the shaft to the right and remove to the left of the assembly.
Page 182 RRP 4.3 Retard Roll Assembly (PL4.1.5) S6200-183 S6200-184 Phaser 6200 Color Laser Printer - Service Manual...
Page 183 S6200-102 Removal Remove the Imaging Unit. Rotate the Retard Roller Assembly (item #1) up, slide to the right and remove to the left of the printer. Release the tab securing the Retard Roller Shaft, raise the right end and remove the Retard Roller.
Page 184 RRP 5.1 Chute Assembly In (PL 5.1.1) S6200-105 Removal Remove the Fuser Assembly. Remove the Transfer Roller. Remove the Imaging Unit. Remove all covers and the MPT (RRP 1.7 and RRP 1.11). Remove the Chute Assembly Out (RRP 6.1). Release latch A (Door A) and pull the Chute Assembly In forward to remove from the printer chassis.
Page 185 RRP 5.2 CTD (ADC) Sensor (PL 5.1.11) S6200-106 Removal Open door A. Remove the Transfer Roller Assembly (CRC). Release the 4 tabs securing the CTD Sensor Assembly to the Chute Assembly In. Caution: The CTD Sensor is under spring tension, be careful not to damage or lose the springs.
Page 186 RRP 5.3 Toner Full Sensor (PL 5.1.14) S6200-107 Removal Open Door A. Remove the Transfer Roll Assembly (CRU). Disconnect P/J142 from the Chute Assembly In. Release 2 tabs securing the Toner Full Sensor with a small screwdriver. Remove the Toner Full Sensor from the Chute Assembly In. Phaser 6200 Color Laser Printer - Service Manual...
Page 187 RRP 5.4 Fuser Drive Assembly (PL 5.1.18) S6200-108 Removal Remove the Fuser. Remove Transfer Roller (CRC). Remove the Chute Assembly Out (RRP 6.1). Remove the Chute Assembly In (RRP 5.1). Remove Latch A (RRP 5.5). Remove the 1 screw securing the fuser ground wire to the Fuser Drive Assembly. Shift the harness attached to the Fuser Drive Assembly from its clamp and housing.
Page 188 RRP 5.5 Latch R (Door A) (PL 5.1.21) S6200-109 Removal for Latch R Remove the Fuser Assembly (CRU). Remove the Front Right Cover (RRP 1.10). Open Door A. Release the hook on the lower part of the spring (item #4) securing it to the Chute Assembly In.
Page 189 RRP 5.6 Latch L (PL 5.1.30) S6200-110 Removal Remove the Fuser Assembly. Remove the Front Left Cover (RRP 1.6). Open Door A. Release the tab securing Latch L to the left side of the Chute Assembly In. Remove the Latch L. FRU Disassembly - Removal and Replacement Procedures...
Page 190 RRP 6.1 Chute Assembly Out, Duplex (PL6.1.1) S6200-111 Removal Remove the Imaging Unit (CRC). Remove the Fuser Assembly (CRC). Remove the Transfer Roller (CRC). Remove all Covers and the MPT (RRP 1.7 and RRP 1.11). Remove the strap (RRP 8.2). Caution: In the following steps, you will need to latch the Chute Assembly Out (Door B) and the Chute Assembly In (Door A) while disconnecting wiring harnesses to avoid damaging...
Page 191 Caution: The yellow and gray harnesses on the EEPROM Board contain the same number of pins, but are NOT interchangeable. Make sure P/J144 (yellow) is connected on the top and the P/J145 (gray) is connected to the bottom. Free the harness in step 6 from the bottom portion of the Housing Assembly Bias. 10.On the right side of the printer, disconnect P/J52 and P/J50 from the Motor Driver Board and disconnect P/J162 from the Low-Voltage Power Supply.
Page 192 14.Remove the e-rings (item #1) from the right and left Shaft Pivots securing the bottom of the Chute Assembly Out to the printer. 15.Rotate the MPT roller until the lower plate assembly raises up. Caution: The Plate Assembly Bottom has sharp burrs, be careful when performing the following steps.
Page 193 RRP 6.2 Output Tray Full Actuator (PL 6.1.5) Full Stack Sensor (PL 6.1.4) S6200-114 Removal - Actuator Remove the Front Cover (RRP 1.1). Deflect the shaft of the Actuator Full from the top portion of the Chute Assembly Out and remove the shaft from the left side. S6200-115 Removal - Full Stack Sensor Remove the Actuator, Output Tray Full.
Page 194 RRP 6.3 Duplex Actuator (PL 6.1.13) Duplex Sensor (PL 6.1.4) S6200-118 S6200-119 Phaser 6200 Color Laser Printer - Service Manual...
Page 195 Removing the Duplex Actuator Remove the Front Left Cover (RRP 1.11). Release the 2 tabs securing the Actuator Cover, push in and remove the cover. Release the tab on the left side of the Duplex Actuator. Push the actuator to the left and remove out the right side removing the actuator with the spring still on the shaft.
Page 196 RRP 6.4 Multi-Purpose Tray Actuator (PL 6.1.37) Multi-Purpose Tray Sensor (PL 6.1.4) S6200-123 Removal of the Actuator Remove the Front Left Cover (RRP 1.11). Push down on the Multi-Purpose Tray metal plate and push the actuator in. Slide the actuator to the left and remove to the right. Remove the spring from the actuator.
Page 197 S6200-124 Removal of the Sensor Remove the MPT Actuator. Open Door B. From the back of the sensor, release the 3 tabs securing the sensor and remove. Disconnect P/J135 from the Sensor. FRU Disassembly - Removal and Replacement Procedures...
Page 198 RRP 6.5 Static Eliminator Assembly (PL 6.1.9) S6200-116 Removal Remove the Front Cover Assembly (RRP 1.1). Remove 1 screw securing the Eliminator Assembly to the Chute Assembly Out. Raise the left end up and remove the Eliminator Assembly. Phaser 6200 Color Laser Printer - Service Manual...
Page 199 RRP 6.6 Duplex Roller (PL 6.1.12) S6200-117 Removal Remove the Front Left Cover (RRP 1.11). Release the tab securing Gear 30 (item #4), See "Gear Layout - Print Engine and Tray 1' on page 318 and remove the gear. Remove the bearing securing the left end of the shaft (item #5). Raise the left end of the roller and shift the right bearing out (item #3) then remove the Duplex Roller.
Page 200 RRP 6.7 Latch, Plate (PL 6.1.17) Latch, Out (PL 6.1.18) Latch, Holder (PL 6.1.19) Latch, Spring Out (PL 6.1.20) S6200-120 Removal Remove the Front Right Cover (RRP 1.10). Remove the Front Left Cover (RRP 1.11). Remove the Spring Out (item #3) from the Chute Assembly Out. Release the 2 tabs from the inside of the Chute Assembly Out.
Page 201 RRP 6.8 MPT Paper Pick Assembly (PL 6.1.27) (Roll Feed) S6200-122 Removal Remove the Front Left Cover (RRP 1.11). Release the tab securing the roll core to the shaft and slide right. Push down on the MPT metal plate and feed roller. Slide the Paper Pick Roller to the right and pull out the front to remove.
Page 202 RRP 6.9 MPT Feed Solenoid (PL 6.1.40) S6200-125 Removal Remove the Chute Assembly Out (RRP 6.1). Unhook the N/F MPT spring from the Solenoid Stopper. Disconnect P/J132 from the Solenoid. Remove 1 screw securing the Feed Solenoid to the Chute Assembly Out and remove.
Page 203 RRP 6.10 Multi-Purpose Tray Shaft (PL 6.1.28) S6200-127˚ Removal Remove the Chute Assembly Out (RRP 6.1). Remove the spring from the Solenoid Stopper. Release the tab securing the Solenoid Stopper to the shaft and remove. Release the tab on the MPT Gear (item #5) and remove the gear. Note: Note the orientation of the springs for reassembly.
Page 204 RRP 6.11 MPT Bottom Plate (PL 6.1.42) S6200-128 Removal Remove the Chute Out Assembly (RRP 6.1). Remove the 2 screws securing the plate to the Chute Out Assembly. Remove the left and right springs from the MPT Shaft. Note: In the following steps, shift the actuator out of the hole in the Plate bottom when removing the Plate.
Page 205 RRP 7.1 Chute Assembly Exit (PL 7.1.1) S6200-129 Removal Remove the Front Cover (RRP 1.1). Remove the Front Left Cover (RRP 1.11). Disconnect P/J131 and shift the harness to the side of the Chute Assembly Out. Remove the 2 screws, the upper screw is attached to the static discharge harness, securing the Chute Assembly Exit to the Chute Assembly Out.
Page 206 RRP 7.2 Exit Roller (PL 7.1.4) S6200-130 Removal - Exit Roller Remove the Front Cover (RRP 1.1). Release the tab securing the Gear Roll to the shaft and remove the Gear Roll. Remove the bearing from the left side of the shaft on the Roll Exit. Remove the e-ring securing the right end of the shaft of the Roll Exit.
Page 207 RRP 7.3 Mid Roller (PL 7.1.5) S6200-131 Removal Remove the Chute Assembly Exit (RRP 7.1) Release the tab securing the Gear Roll and remove the Gear. Remove the bearing from the left side of the shaft. Remove the e-ring and bearing securing the right side of the shaft. Raise the right side of the shaft and pull out the Mid Roll.
Page 208 RRP 7.4 Duplex Motor Assembly (PL 7.1.8) S6200-132 Removal Remove the Chute Assembly Exit (RRP 7.1). Rotate Gear 48 to access 1 screw securing the Duplex Motor Assembly to the Chute Assembly Exit, then remove the other screws. Remove the Duplex Motor Assembly from the Chute Assembly Exit. Phaser 6200 Color Laser Printer - Service Manual...
Page 209 RRP 8.1 Exit Actuator (Fuser) (PL 8.1.7) S6200-137 Removal Remove the Fuser Assembly. Remove the bearing from the left side of the Fuser Exit Roller and move the exit roller slightly out of the way. Slide the Exit Actuator left. Remove the Actuator Spring.
Page 210 RRP 8.2 Strap (PL 8.1.13) S6200-141 Removal Open Door B. Turn the top of the strap 90 degrees and remove. Phaser 6200 Color Laser Printer - Service Manual...
Page 211 RRP 9.1 Laser Unit (PL 9.1.1) S6200-142 Removal Remove the Toner Cartridge Holder Assembly Unit (RRP 10.1) Remove the Rear Fan (RRP 12.4). Disconnect P/J151 from the Laser Unit. Release the tabs securing the harness cable guide, located on top of the power switch, and move out of the way.
Page 212 RRP 9.2 Bias Housing Assembly (PL 9.1.4) S6200-143 Phaser 6200 Color Laser Printer - Service Manual...
Page 213 Removal Note: The Imaging Unit must be removed to prevent loss of the biasing buttons. Remove the Imaging Unit. Remove the Left Side Cover (RRP 1.6). Disconnect all the wires and remove from the channel. Remove the Link: Left (RRP 1.8). Remove the 5 screws securing the Bias Housing Assembly.
Page 214 RRP 9.3 Chute Assembly Registration (PL 9.1.6) Housing Electric Assembly (PL 9.1.11) S6200-144 Removal Open Door A and Door C. Remove the Imaging Unit. Release the 2 tabs securing the Electric Housing Assembly to the printer and remove straight up. Disconnect P/J18 (blue) from the Registration Chute Assembly.
Page 215 S6200-145 Remove the 4 screws securing the Registration Chute Assembly. Raise the left side of the Registration Chute Assembly and pull towards the left side of the printer to remove. Note: Ensure the mylar strip (item #1) is not bent or pinched but seated properly in the middle cavity of the Registration chute when reassembling.
Page 216 RRP 9.4 Registration Sensor Actuator (PL 9.1.9) Registration Sensor (PL 9.1.8) S6200-146 Removal of Actuator Remove the Chute Assembly Registration (RRP 9.3). Shift the actuator to the left, lift up on the right side and remove. Remove the actuator spring from the Actuator. Note: Make note of the orientation of the spring for reassembly.
Page 217 S6200-147 Removal of Sensor Remove the Registration Actuator. Disconnect P/J181. Release the 3 tabs securing the Sensor to the Chute Assembly Registration and remove the sensor. FRU Disassembly - Removal and Replacement Procedures...
Page 218 RRP 9.5 OHP Sensor and Harness (Kit) (PL 9.1.12) S6200-185 Removal Remove the Chute Assembly Registration (RRP 9.3). Remove the 2 e-rings securing the 2 Gears (items #4 & #5). Note: When removing the Springs use caution they spring off the shaft easily.
Page 219 S6200-186 Remove 1 screw from the left side of the Chute Assembly securing the Bracket Assembly (item #3). Pull off the black plastic bearing (item #2) securing the left side of the metal registration roller. S6200-187 Raise the left end of the shaft and remove with the right white plastic bearing attached.
Page 220 S6200-188 Pull back on the tabs (item #1) to remove the OHP Sensor Cover. Remove the OHP Sensor from the cover. 10.Disconnect P/J321. Reassembly Note: When reassembling item #5, the white gear goes on the metal roller, and the black gear (item 4) goes on the rubber roller. Note: Install the springs last.
Page 221 RRP 10.1 Toner Cartridge Holder Unit Assembly (PL 10.1) S6200-153 Note: Use only a Type II Toner Vacuum to remove toner deposits before removing the Toner Cartridge Assembly. Note: When removing toner deposits, be careful not to get toner into the sensors. Removal Remove the Imaging Unit (CRU).
Page 222 Disconnect P/J144 (yellow top) and P/J145 (gray bottom) from the EEPROM Board (item #4). Disconnect the third connector (P/J71) from the bracket on the left side printer. Disconnect P/J5020, P/J5030, and P/J5011 from the Sub-High-Voltage Power Supply Board (item #3). Release P/J5011 from the clamp.
Page 223 11.Remove the 8 screws securing the Toner Cartridge Holder Unit and remove the unit. Note: The 4 screws on the right side of the printer are below the toner motors. S6200-155 Replacment Replace in reverse order. Note: Damage can occur if the Gear and Rack are not in the proper position.
Page 224 RRP 10.2 Toner Cartridge Holder Assembly (Y) (PL 10.1.1) (M) (PL 10.1.2) (C) (PL 10.1.3 (K) (PL 10.1.4) S6200-149 Removal Remove the Left and Right Covers (RRP 1.6). Remove the Holder Toner Cartridge Assembly Unit (RRP 10.1). Note: Reinstall the toner cartridges to prevent spillage. Note: The holders need to be removed in Y, M, C, K order.
Page 225 Disconnect the following Plug/Jacks from each dispenser (item #6): Y - P/J511, P/J441 and P/J431 M - P/J512, P/J442 and P/J432 C - P/J513, P/J443 and P/J433 K - P/J514, P/J444 and P/J434 Near the toner low sensor shift the harness’s from the tabs on the Toner Cartridge Holder Assembly (item #7).
Page 226 RRP 10.3 Toner Present Switch (PL 10.1.18) S6200-156 Removal Remove the Toner Holder Cartridge Unit (RRP 10.1). Remove the Holder Toner Cartridge Assembly of the relevant color (RRP 10.2). Remove the Toner Cartridge for the relevant color. Note: Rotate the Toner Holder Assembly with the switch facing up before removing the switch to prevent toner spills.
Page 227 RRP 10.4 Toner Low Sensor (PL 10.1.8) Removal Remove the Toner Holder Cartridge Assembly Unit (RRP 10.1). Remove the Holder Toner Cartridge Assembly of the relevant color (RRP 10.2). Note: Rotate the Toner Holder Assembly with the sensor face up before removing the sensor to prevent toner spills.
Page 228 RRP 10.5 EEPROM Board (PL 10.1.16) P/J 144 P/J 145 S6200-158 Removal Remove the Left Side Cover (RRP 1.6). Caution: The yellow and gray harnesses on the EEPROM Board (item #1) contain the same number of pins, but are NOT interchangeable.
Page 229 RRP 10.6 Sub-High Voltage Power Supply Board (PL 10.1.17) S6200-159 Removal Remove the Left Side Cover (RRP 1.6). Disconnect P/J5011, P/J5030, and P/J5020 from the Sub-High Voltage Power Supply Board. Remove the 4 screws securing the board to the printer and remove the Sub-High Voltage Power Supply Board.
Page 230 RRP 11.1 Left Lever Plate (PL 11.1.1) Lever Bracket (PL 11.1.2) Lever Link (PL 11.1.3) Lever Drum (PL 11.1.4) Lever Spring (PL 11.1.5) S6200-160 Removal Remove the Left Cover (RRP 1.6). Remove the Top Imaging Unit Cover Door C (RRP 1.5). Unhook the Left Link Spring (PL1.1.23).
Page 231 S6200-180 Remove the Housing Assembly Bias (RRP 9.2). Remove the 4 screws securing the Left Plate Assembly. Press on the aligning posts from inside the cavity of the printer to remove the Plate Assembly FRU Disassembly - Removal and Replacement Procedures...
Page 232 S6200-178 Carefully remove the Left Link lever (item #4) from the printer chassis together with the springs and the drum levers (item #3). Note: Lay the asssembly on a flat surface, pressing down to remove the spring from the drum lever. Remove the spring levers.
Page 233 RRP 11.2 Lever Plate Right (PL 11.1.7) Lever Bracket (PL 11.1.2) Lever Link (PL 11.1.6) Lever Drum (PL 11.1.4) Lever Spring (PL 11.1.5) S6200-161 Removal Remove the Right Cover (RRP 1.6). Remove the Top Imaging Unit Cover (Door C) (RRP 1.5). Remove the Right Link Spring (PL1.1.24) Remove the Main Drive Assembly (RRP 11.3).
Page 234 S6200-181 Remove the 4 screws securing the Right Plate Assembly. Press on the aligning post from inside the cavity of the printer to remove the Plate Assembly. Phaser 6200 Color Laser Printer - Service Manual...
Page 235 S6200-179 Carefully remove the Right Link lever (item #3) from the printer chassis together with the springs and the drum levers (item #4). Note: Lay the asssembly on a flat surface, pressing down on the assembly, prior to removing the springs and the drum levers. Remove the spring levers.
Page 236 RRP 11.3 Main Drive Assembly (PL 11.1.14) S6200-164 Phaser 6200 Color Laser Printer - Service Manual...
Page 237 Removal Remove the Cover Top Main (RRP 1.4). Remove the Cover Front Right (RRP 1.10). Remove the Cover Right (RRP 1.6). Remove the Link: Right (RRP 1.8). Disconnect the P/J48 from the Motor Driver Board. Free the harness from the clamp on the Main Drive Assembly. Remove the 4 screws securing the Main Drive Assembly to the printer.
Page 238 RRP 11.4 Developer Drive Assembly (PL 11.1.13) S6200-163 Removal Remove the Right Cover (RRP 1.6) Remove the Motor Driver Board (RRP 12.3). Disconnect P/J52 from the Motor Driver Board. Remove the 4 screws securing the Developer Drive Assembly and remove. Phaser 6200 Color Laser Printer - Service Manual...
Page 239 RRP 11.5 Actuator, I/L (PL 11.1.8) Spring, I/L (PL 11.1.9) S6200-162 Removal Remove the 4 screws on the Motor Driver Board and set the board to the side. Remove the spring from the actuator. Release the hook securing the actuator to the shaft and remove (item #1). FRU Disassembly - Removal and Replacement Procedures...
Page 240 RRP 11.6 Earth Ground Circuit Board (PL 11.1.16) S6200-177 Removal Open Door A. Remove the Fuser Assembly. Remove the Transfer Roll Assembly. Remove the Chute Assembly Registration (RRP 9.3). Remove the Housing Assembly Retard (RRP 4.1). Remove the 2 screws securing the Ground Circuit Board and remove the board. Phaser 6200 Color Laser Printer - Service Manual...
Page 241 RRP 12.1 AC Switch Harness Assembly (PL 12.1.11) S6200-170 Removal Remove the Top Main Cover (RRP 1.4). Remove the Front Right Cover (RRP 1.10). Remove the Right Cover (RRP 1.6). Remove the screw securing the ground wire to the LVPS. Release the tabs securing the harness cable guide to the AC Switch bracket and move aside.
Page 242 RRP 12.2 Low-Voltage Power Supply (PL 12.1.10) S6200-168 S6200-169 Phaser 6200 Color Laser Printer - Service Manual...
Page 243 Removal Remove the Right Cover (RRP 1.6). Lift the Holder Toner Assembly Unit off the aligning tabs and move out of the way. Remove the 4 screws securing the Motor Driver Board and move out of the way. Remove the Harness Cable Guide Assembly (items #1, 2, 3). Remove the Harness Assembly AC Switch (RRP 12.1).
Page 244 RRP 12.3 Motor Driver Board (PL 12.1.12) S6200-171 Removal Remove the Top Main Cover (RRP 1.4). Remove the Front Right Cover (RRP 1.10). Remove the Right Cover (RRP 1.6). Disconnect all the connectors on the Motor Driver Board. Remove the 4 screws securing the Motor Driver Board to the printer and remove the board.
Page 245 RRP 12.4 Rear Fan (PL 12.1.2) S6200-167 Removal Remove the Cover Rear (RRP 1.7). Disconnect P/J166 from the Low-Voltage Power Supply board. Carefully shift the harness out of the 4 hooks on the Toner Cartridge Holder Assembly. Remove the 2 screws securing the Rear Fan to the printer and remove the fan. Note: When replacing the fan note the airflow direction, the label side should face out.
Page 246 RRP 12.5 Card Cage S6200-173 Removal Note: You do not need to remove the Laser Unit or Fan. Note: The Chute Assembly Registration and the Housing Assembly Bias MUST be removed prior to removing the Card Cage to prevent damaging the Bias Springs. Remove the Chute Assembly Registration (RRP 9.3).
Page 247 Disconnect P/J18, P/J19, P/J32 and P/J24 from the Engine Control board. Disconnect P/J 2361 going to the Temperature/Humidity Sensor. S6200-174 10.Remove the screw securing the ground wire. Note: Remove the two screws from the metal of the card cage, not the two screws secured in the plastic.
Page 248 RRP 12.6 Housing Assembly Contact (PL 12.1.14) S6200-172 Removal Remove the Card Cage Assembly (RRP 12.5). Release the 2 tabs securing the Housing Assembly Contact to the Card Cage and remove the contact. Phaser 6200 Color Laser Printer - Service Manual...
Page 249 RRP 12.7 Engine Control Circuit Board (PL12.1.1) S6200-165 Caution: Observe proper ESD procedures when removing any circuit board from the printer. Removal Remove the Card Cage (RRP 12.5). Remove the Housing Assembly Contact (RRP 12.6). Remove the 4 screws securing the Cover Engine Control Board from the Box Asssembly.
Page 250 pin 1 NV RAM S6200-166 Disconnect all 9 connectors on the Engine Control Board from the Card Cage. Remove the 6 screws securing the Engine Control Board to the Card Cage and remove the board. Caution: Observe proper ESD procedures when removing any circuit board from the printer.
Page 251 RRP 12.8 Image Processor Board (PL12.1.4) S6200-189 Removal Caution: Observe proper ESD procedures when removing any circuit board from the printer. Turn the printer power off. Disconnect any cables attached to the Image Processor board. Loosen the 2 thumb screws securing the Image Processor board to the printer. Holding both knobs on the Image Processor board, pull the board straight out from the printer to remove.
Page 252 RRP 14.1 Cover Front (PL14.2.4) S6200-191 Removal Remove Paper Trays 1 and 2. Carefully pry up on the 3 tabs securing the Cover Front to the frame and remove the Cover Front. Reassembly Note: When replacing the Cover Front note the orientation. Align the edge with the slit in the Feeder Frame.
Page 253 RRP 14.2 Cover, Right (PL14.2.1) Cover, Left (PL14.2.3) S6200-193 Right side shown Removal Remove Paper Trays 1 and 2. Remove the Front Covers (RRP 14.1). Remove the 5 screws securing the Cover Right and the 5 screws securing the Cover Left. Holding both ends of the cover, lift the cover and move left and right, flexing slightly, to release the tabs from the holes in the Feeder frame.
Page 254 RRP 14.3 Turn Chute Assembly (PL14.3.7) S6200-195 Removal Remove both Paper Trays from the HCF. Holding the Chute Asssembly Turn, grip at both ends, push it down and release the 2 tabs from the hole in the Fame Top. Release the tabs securing the Chute Assembly Turn to the Tray Guide Left and Right and remove the Chute Assemlby Turn.
Page 255 RRP 14.4 Tray 2 Harness Assembly (PL14.5.3) Tray 3 Harness Assembly (PL14.5.4) HCF Plug Harness Assembly (PL14.5.2) RIGHT S6200-197 Removal Remove both Paper Trays from the HCF Assembly. Remove the Front Covers (RRP 14.1). Remove the Cover Right (RRP 14.2). FRU Disassembly - Removal and Replacement Procedures...
Page 256 Harness Assembly Tray 2 Disconnect P/J82 (gray) from the HCF Circuit Board Remove the Harness Assembly Tray 2. Harness Assembly Tray 3 Disconnect P/J83 (blue) from the Power Feeder Circuit Board and remove the Harness Assembly Tray 3. Harness Assembly Feeder Plug Note: The wide slot in the middle of the plug faces outward.
Page 257 RRP 14.5 Circuit Board, HCF (PL14.5.1) S6200-277 Removal Remove both Paper Trays from the HCF. Remove the Front Covers (RRP 14.1). Remove the Cover Right (RRP 14.2). Disconnect P/J81 from the Harness Feeder Plug Assembly. Disconnect P/J82 from the Harness Assembly Tray 2. Disconnect P/J83 from the Harness Assembly Tray 3.
Page 258 RRP 14.6 Drive Feeder Assembly (PL14.5.5) S6200-198 Removal Remove both Paper Trays from the HCF. Remove the Front Covers (RRP 14.1). Remove the Right Cover (RRP 14.2). Release the Tray 2 Harness Assembly (gray) from the cable restraints. Disconnect P/J84. Remove the 3 screws securing the Feeder Drive Assembly to the HCF and remove.
Page 259 RRP 14.7 Indicator Assembly (PL14.5.9) S6200-196 Removal Remove both Paper Trays from the HCF. Remove the Front Covers (RRP 14.1). Remove the Right Cover (RRP 14.2). Push down on the black bearing, on the top of the indicator shaft, lift up on the shaft and pull out of the hole in the HCF frame.
Page 260 RRP 14.8 Right Tray Guide (PL14.3.5) Low Paper Lever (PL 14.5.8) S6200-199 Removal Guide Assembly Paper Tray Right Remove both Paper Trays from the HCF. Remove the Front Covers (RRP 14.1). Remove the Right Cover (RRP 14.2). Remove the Chute Assembly Turn (RRP 14.3) . Remove the Feeder Drive Assembly (RRP 14.6).
Page 261 S6200-200 10.Remove the 5 screws securing the Right Tray Guide to the HCF frame. 11.Release the 7 tabs securing the Right Tray Guide to the HCF frame. FRU Disassembly - Removal and Replacement Procedures...
Page 262 S6200-201 12.Carefully remove the Low Paper Lever from the slit in the Right Tray Guide. 13.Remove the Guide Assembly Right by rotating the top in. 14.Repeat Steps 11 - 14 to remove the lower guide. Phaser 6200 Color Laser Printer - Service Manual...
Page 263 RRP 14.9 Left Tray Guide (PL14.3.3) S6200-203 Removal Remove both Paper Trays from the HCF. Remove the Front Covers (RRP 14.1). Remove the Left Cover (RRP 14.2). Remove the Chute Assembly Turn (RRP 14.3). Remove the 5 screws securing the Left Tray Guide Assembly to the HCF frame. Release the 6 tabs securing the Left Tray Guide Assembly to the HCF frame.
Page 264 S6200-204 Remove the Guide Assembly by rotating the top inward. Repeat Steps 1 - 7 to remove the lower guide. Phaser 6200 Color Laser Printer - Service Manual...
Page 265 RRP 14.10 Link Actuator (PL 14.4.6) S6200-207 Removal Remove both Paper Trays from the HCF. Remove the paper tray Rear Cover. Reach in through the rear of the printer and spread the tabs of the Link Actuator apart. Remove the link actuator from the bracket in the printer. Remove the actuator.
Page 266 RRP 14.11 HCF Paper Pick Assembly (PL14.4.1) S6200-208 S6200-209 Phaser 6200 Color Laser Printer - Service Manual...
Page 267 Removal Remove the Right and Left Tray Guide Assemblies (RRP 14.8) and (RRP 14.9). Remove the Link Actuator (RRP 14.10). Remove the 2 screws securing the Paper Pick Assembly to the right side of the HCF frame. Release 2 tabs on the Paper Pick Assembly from the 2 slits and window on the left side of the HCF frame.
Page 268 RRP 14.12 Idler Gear (PL14.5.6) S6200-210 Removal Remove the Tray 3 Guide Assembly Right and Left (RRP 14.8) (RRP 14.9). Remove the Link Actuator (RRP 14.10). Remove the Paper Pick Assembly for Tray 3 (RRP 14.11). Remove the Gear Idler. Note: When replacing, the larger side of the gear must face the HCF frame.
Page 269 RRP 14.13 No Paper, Low Paper Sensor (PL14.5.7) S6200-211 Remove Remove the Paper Trays. Remove the Cover Front (RRP 14.1). Remove the Cover Right (RRP 14.2). Remove the Chute Assembly Turn. Remove the Indicator Assembly (RRP 14.7). Remove the Bracket Low Paper, upper and lower. Remove the HCF Circuit Board (RRP 14.5).
Page 270 RRP 14.14 Paper Size Switch Assembly (PL14.3.6) S6200-202 Removal Remove the Right Tray Guide Assembly (RRP 14.8). Remove the 1 screw securing the Paper Size Switch to the Right Guide Assembly and remove the switch. Phaser 6200 Color Laser Printer - Service Manual...
Page 271: Fru Parts List
PL 14.2 High-Capacity Feeder Covers PL 14.3 High-Capacity Feeder Guides and Turn Chute Assembly PL 14.4 Paper Pick Assembly Trays 2 & 3 PL 14.5 High-Capacity Feeder Harness, Board and Motor Supplies and Accessories PL 15.1 Xerox Supplies and Accessories FRU Parts List...
Page 272 Changes to Xerox products are made to accommodate improved components as they become available. It is important when ordering parts to include the following information: Component's part number Product type or model number Serial number of the printer Serial numbering. Particular fields in the serial number indicate the modification level of the printer, the date of its manufacture and the sequence number of the printer produced on that day.
Page 273 Using the Parts List No. = The callout number from the exploded part diagram. Part Number = The material part number used to order specific parts. Qty = This number represents the parts per printer, not the number of parts supplied in the actual part order.
Page 274: Pl 1.1 Covers
PL 1.1 Covers S6200-228 Phaser 6200 Color Laser Printer - Service Manual...
Page 275 PL 1.1 - Covers - FRU Parts List Table Part Number Name/Description 333-4382-00 Control Panel (Front Panel Display) 116-0003-00 Cover Assembly, Front (with 3-7) Cover, Front (NS, part of PL 1.1.2) Holder, Lever Out (NS) Lever Out (NS) Con. Amp 175694-3 (NS) 116-0004-00 Fan, Fuser 116-0005-00...
Page 276: Pl 2.1 Universal Paper Tray
PL 2.1 Universal Paper Tray S6200-229 Phaser 6200 Color Laser Printer - Service Manual...
Page 277 PL 2.1 Tray, Univeral Paper - FRU Parts List Table ID No. Part Number Name/Description 116-1330-00 Universal Paper Tray (with 2~6) 116-1331-00 Paper Feed Roller Kit* *(2 interchangeable rollers per order) 116-1332-00 Assembly, Friction Clutch Holder, Retard (NS) 116-1334-00 Spring, Retard Cover, Front Tray (NS) FRU Parts List...
Page 278: Pl 3.1 Paper Feed I
PL 3.1 Paper Feed I S6200-230 Phaser 6200 Color Laser Printer - Service Manual...
Page 279 PL 3.1 Paper Feed - FRU Parts List Table ID No. Part Number Name/Description 116-1335-00 Cover, Feeder, Front 116-1336-00 Assembly, Turn Chute 116-1337-00 Cover, Paper Tray, Rear 116-1338-00 Block (1 per order) 212-0237-00 Long Screw (M3 x 85) Kit (2 per order) FRU Parts List...
Page 280: Pl 3.2 Paper Feed Ii
PL 3.2 Paper Feed II S6200-231 Phaser 6200 Color Laser Printer - Service Manual...
Page 281 PL 3.2 Paper Feed II - FRU Parts List Table ID No. Part Number Name/Description 116-1340-00 Assembly, Harness, Temperature/Humidity (J231~J2361) 116-1341-00 Sensor, Temperature/Humidity 116-1342-00 Asssembly, Harness, LTA (HCF) (J210~P810) 116-1343-00 Assembly, Paper Size Switch 116-1344-00 Printer Feet (4 per order) 116-1345-00 Lever, Low Paper 116-1346-00...
Page 282: Pl 3.3 Paper Feed Iii
PL 3.3 Paper Feed III S6200-247 Phaser 6200 Color Laser Printer - Service Manual...
Page 283 PL 3.3 Paper Feeder III - FRU Parts List Table ID No. Part Number Name/Description 116-1352-00 Assembly, Paper Pick (with 2~24) Shaft, Feed 1 (NS) 116-1353-01 Paper Pick Roller Kit (2 per order) 116-1354-00 Sensor, (No Paper, Low Paper) 116-1355-00 Actuator, No Paper 116-1356-00 Actuator, Link...
Page 284: Pl 4.1 Housing Assembly Retard
PL 4.1 Housing Assembly Retard S6200-232 Phaser 6200 Color Laser Printer - Service Manual...
Page 285 PL 4.1 Assembly, Housing Retard - FRU Parts List Table ID No. Part Number Name/Description 116-1368-00 Assembly, Housing Retard (with 2~13) Roll, Turn (NS) Shaft, Retard (NS) 116-1370-00 Assembly, Friction Clutch 116-1371-00 Assembly, RetardRoll Holder, Retard (NS) Housing, Retard (NS) Bearing (NS) 116-1374-00 Turn Clutch...
Page 286: Pl 5.1 Chute Assembly In
PL 5.1 Chute Assembly In S6200-233 Phaser 6200 Color Laser Printer - Service Manual...
Page 287 PL 5.1 Chute Assembly, In - FRU Parts List Table ID No. Part Number Name/Description Chute Assembly, In (with 2~30) 116-1379-00 120 V 116-1380-00 220 V 116-1381-00 Assembly, Wiring 2nd BTR (J5020)(Transfer Roller) 116-1382-00 Spring, 2nd BTR 116-1383-00 Shaft, BTR IN 116-1384-00 Assembly, Wire Disk (J5030) 116-1385-00...
Page 288: Pl 6.1 Chute Assembly Out
PL 6.1 Chute Assembly Out S6200-234 PL 6.1 Chute Assembly, Out - FRU Parts List Table ID No Part Number Name/Description 116-1410-00 Assembly, Chute Out (with 2~43) 116-1411-00 Assembly, Harness, Front 2 Phaser 6200 Color Laser Printer - Service Manual...
Page 289 PL 6.1 Chute Assembly, Out - FRU Parts List Table ID No Part Number Name/Description 116-1412-00 Assembly, Harness, Front Panel 116-1413-00 Sensor, (Full Stack, Paper Present) (1 per order) 116-1414-00 Actuator, Output Tray Full (Full Stack) 116-1415-00 Spring, Pinch Exit (1 per order) 116-1416-00 Roll, Pinch Exit (1 per order) 116-1417-00...
Page 290: Pl 7.1 Chute Assembly Exit
PL 7.1 Chute Assembly Exit S6200-235 Phaser 6200 Color Laser Printer - Service Manual...
Page 291 PL 7.1 Chute Assembly, Exit - FRU Parts List Table ID No. Part Number Name/Description 116-1441-00 Chute Assembly, Exit (with 2~11) Gear Roll (NS, part of PL 7.1.99) Bearing Earth (NS) 116-1442-00 Roll, Exit 116-1443-00 Roll, Mid 116-1444-00 Chute, Exit Lower Bearing (NS) 116-1445-00 Assembly, Duplex Motor...
Page 292: Pl 8.1 Transfer Roller & Fuser Assembly (Crcs)
PL 8.1 Transfer Roller & Fuser Assembly (CRCs) S6200-236 Phaser 6200 Color Laser Printer - Service Manual...
Page 293 PL 8.1 Transfer Roller and Fuser - FRU Parts List Table ID No. Part Number Name/Description 016-2014-00 110 V Fuser, Phaser 6200 (with 7 and 8) 016-2015-00 220 V Fuser, Phaser 6200 (with 7 and 8) 116-1447-00 Actuator, Exit 116-1448-00 Actuator, Spring 016-2013-00 Transfer Roller, (BTR)
Page 294: Pl 9.1 Xerographics
PL 9.1 Xerographics S6200-237 Phaser 6200 Color Laser Printer - Service Manual...
Page 295 PL 9.1 Xerographics - FRU Parts List Table ID No. Part Number Name/Description 116-1451-00 Laser Unit 116-1452-00 Spring, ROS (1 per order) 016-2012-00 Imaging Unit 116-1453-00 Bias Housing Assembly 116-1454-00 Plunger, Stud (1 per order) 116-1455-00 Assembly, Chute Registration (with 7~10 and 12) Registration Clutch (NS) 116-1413-00 Sensor, Registration...
Page 296: Pl 10.1 Holder Toner Cartridge Assembly
PL 10.1 Holder Toner Cartridge Assembly S6200-238 Phaser 6200 Color Laser Printer - Service Manual...
Page 297 PL 10.1 Toner Cartridge Holder Unit Assemblies - FRU Parts List ID No. Part Number Qty Name/Description 016-2003-00 Yellow Toner Cartridge, Standard-Capacity 016-2007-00 Yellow Toner Cartridge, High-Capacity 016-2002-00 Magenta Toner Cartridge, Standard-Capacity 016-2006-00 Magenta Toner Cartridge, High-Capacity 016-2001-00 Cyan Toner Cartridge, Standard-Capacity 016-2005-00 Cyan Toner Cartridge, High-Capacity 016-2004-00...
Page 298: Pl 11.1 Frame And Drive Assemblies
PL 11.1 Frame and Drive Assemblies S6200-239 Phaser 6200 Color Laser Printer - Service Manual...
Page 299 PL 11.1 Frame and Drive Assemblies - FRU Parts List Table ID No. Part Number Qty Name/Description Lever, Plate Left (NS) 116-1471-00 Lever, Bracket (1 per order) 116-1472-00 Lever, Link , Left 116-1473-00 Lever, Drum (1 per order) 116-1474-00 Lever, Spring (1 per order) 116-1475-00 Link Lever, Right Lever, Plate Right (NS)
Page 300: Pl 12.1 Electrical
PL 12.1 Electrical S6200-240 Phaser 6200 Color Laser Printer - Service Manual...
Page 301 PL 12.1 Electrical - FRU Parts List Table ID No. Part Number Qty Name/Description 116-1487-00 Circuit Board, Engine Control 116-1488-00 Rear Fan 116-1489-00 Harness, Clamp Guide (1 per order) 671-5290-81 Image Processor Board, no configuration chip, no memory, no NVRAM, no Hard Drive 163-1459-00 IC, Memory NVRAM Configuration Chip = “i”...
Page 302: Pl 13.1 Harness Assemblies
PL 13.1 Harness Assemblies S6200-241 Phaser 6200 Color Laser Printer - Service Manual...
Page 303 PL 13.1 - Harness Assemblies - FRU Parts List Table ID No. Part Number Qty Name/Description 116-1499-00 Assembly, Harness, LVNC (J165-61) 116-1500-00 Assembly, Harness, DRV 1 (J11-J41) 116-1501-00 Assembly, Harness, DRV 2 (J12-J42) 116-1502-00 Assembly, Harness, LVRPG (J164-311) 116-1503-00 Assembly, Harness, ROSKA (J15-J151) 116-1504-00 Assembly, Harness, 24 V (J60-J163) 116-1505-00...
Page 304 High Capacity Feeder FRU Parts List PL 14.1 High-Capacity Feeder Paper Trays 2 & 3 S6200-246 Phaser 6200 Color Laser Printer - Service Manual...
Page 305 PL 14.1 Tray 2 & 3, Univeral Paper - FRU Parts List Table ID No. Part Number Name/Description 116-1330-00 Universal Paper Tray (with 2~5) 116-1331-00 Paper Feed Roller Kit* *(2 interchangeable rollers per order) 116-1332-00 Assembly, Friction Clutch Holder, Retard (NS) 116-1334-00 Spring, Retard Cover, Front Tray(NS)
Page 306: Pl 14.2 High-Capacity Feeder Covers
PL 14.2 High-Capacity Feeder Covers S6200-242 Phaser 6200 Color Laser Printer - Service Manual...
Page 307 PL 14.2 High-Capacity Feeder Covers- FRU Parts List Table ID No. Part Number Name/Description 116-1510-00 Cover, Left 116-1337-00 Cover, Rear (1 per order) 116-1511-00 Cover, Right 116-1512-00 Cover, Front (1 per order) 116-0009-00 Casters, Locking (1 per order) 116-0008-00 Casters, Non-Locking (1 per order) 116-1514-00 Indicator, Paper (1per order) FRU Parts List...
Page 308 PL 14.3 High-Capacity Feeder Guides and Turn Chute Assembly S6200-243 Phaser 6200 Color Laser Printer - Service Manual...
Page 309 PL 14.3 High-Capacity Feeder Guides and Chute - FRU Parts List Table ID No. Part Number Name/Description Guide Assembly (with 3 and 8) (NS) Guide Assembly (with 5 and 6) (NS) 116-1515-00 Guide, Tray Left (1 per Tray) 116-1516-00 Guide, Tray Right (1 per Tray) 116-1343-00 Assembly, Paper Size Switch (1 per Tray) 116-1336-00...
Page 310 PL 14.4 Paper Pick Assembly Trays 2 & 3 S6200-244 Phaser 6200 Color Laser Printer - Service Manual...
Page 311 PL 14.4 Paper Pick Assembly Trays 2 & 3 - FRU Parts List Table ID No. Part Number Name/Description 116-1517-00 Paper Pick Assembly, LTA (with 2~24) Shaft, Feed 1 (NS) 116-1353-01 Paper Pick Roller Kit (2 per order) 116-1354-00 Sensor, No Paper, Low Paper 116-1355-00 Actuator, No Paper 116-1356-00...
Page 312 PL 14.5 High-Capacity Feeder Harness, Board and Motor S6200-245 Phaser 6200 Color Laser Printer - Service Manual...
Page 313 PL 14.5 High-Capacity Feeder Harness, Board, Motor - FRU Parts List Table ID No. Part Number Name/Description 116-1518-00 Circuit Board, Lower Feeder 116-1519-00 Assembly, OPT Feeder Plug 116-1520-00 Assembly, Harness, Tray 2 116-1521-00 Assembly, Harness, Tray 3 116-1522-00 Assembly, Drive, Feeder Gear, Idler (NS, part of PL 3.3.99) 116-1354-00 Sensor, No Paper, Low Paper (1 per order)
Page 314: Pl 15.1 Xerox Supplies And Accessories
PL 15.1 Xerox Supplies and Accessories Repair Kits, World Kits and Repacking Kits Description Part Number Kit, Gear, Paper Feed 116-1367-00 Kit, Gear, Exit Chute 116-1446-00 Kit, OHP Sensor with Harness 116-1459-00 Printer Feet 116-1344-00 Kit Screw, Assorted 116-1527-00 Kit, Long Screw (M3 x 85) (2 each)
Page 315 Upgrade Kits and Options Description Part Number Internal Hard Drive, FRU 650-4237-00 Memory 64 MB, 8M x 64, PC133; Memory DIMM 156-4838-00 128 MB, 16M x 64, PC133; Memory DIMM 156-4837-00 256 MB, 32M x 64, PC133; Memory DIMM 156-4663-00 High-Capacity Feeder w/ Trays 119-6415-00 Casters Non-Locking...
Page 316: Part Number
Software and Documentation Description Part Number Product CD 063-3414-00 Printer Management CD 063-3415-00 Interactive Documentation CD 063-3419-01 Service Manual 071-0784-00 Print Media Description Part Number Premium Paper, A, 500 Sheets 016-1368-00 Premium Paper, A4, 500 Sheets 016-1369-00 Glossy Coated Paper, A, 100 Sheets 016-1704-00 Glossy Coated Paper, A4 100 Sheets 016-1705-00...
Page 317 Print Media (cont'd.) Description Part Number Premium Greeting Card Media w/ Envelopes, 016-1988-00 A4, 50 sheets Digital Photo Paper, A, 50 Sheets 016-2009-00 Digital Photo Paper, A4, 50 Sheets 016-2010-00 FRU Parts List...
Page 318 Blank Page Phaser 6200 Color Laser Printer - Service Manual...
Page 319: Theory Of Operation
Theory of Operation Contents Desctiption Page Summary of the Printing Process Print Modes Printer Controls Printer Paper Path Major Assemblies and Functions Paper Tray 1 Paper Feed HCF Trays 2 & 3 HCF Drive and Gears Printer Frame and Drive Print Engine Gears Print Engine Main Drive Retard Housing Assembly...
Page 320: Summary Of The Printing Process
Summary of the Printing Process The Phaser 6200 Color Laser Printer is a ‘full-color laser printer’, applying the principals of an electrophotgraphic system. The system, comprising a drum and developing unit for each color (yellow, magenta, cyan and black (YMCK) ), places the toner image of each color onto print media producing full-color prints through three intermediate transfer units (IDT1: 2, IDT2: 1).
Page 321 Drum Y Drum M Drum C Drum K Charged Charged Charged Charged with with with with electricity electricity electricity electricity Exposure Exposure Exposure Exposure Develop- Develop- Develop- Develop- ment ment ment ment Primary transfer Primary transfer (Drum ﬁ IDT1) (Drum ﬁ IDT1) Intermediate Intermediate Cleaning...
Page 322: Overview
Overview of the Phaser 6200 Color Laser Printer Theory of Operation Print Modes There are three types of print modes: draft/standard mode, enhanced mode, and photo mode. These are based on the resolution (600 dpi/1200 dpi) and process speed (full speed/half speed).
Page 323: Printer Controls
Printer Controls Control of Paper Size The paper size control is determined by a paper size switch located in each paper tray slot. The switch setting is set by moving the tray which in turn sets the plastic “fingers” on the sides of the paper tray to a specific postion. Paper Size Switches are indicated as SW1, SW2, and SW3.
Page 324: Process Control
Process Control For stable printing, the parameters related to the image forming must be monitored and adjusted by the printer. Parameter correction and control over the entire printing process is called “process control”. There are two main controls: Bias Control Toner Density Control To supplement these two controls, the following are provided: High-Area Coverage Mode...
Page 325: Toner Density Control
Toner Density Control Toner density must be kept constant to attain a stable print image. To keep the toner density constant, the toner is dispensed at exactly the same rate it is consumed. There are two systems to control toner density: the PCDC and CTD working in conjunction. PCDC (Pixel Count Dispense Control): The amount of toner consumed in the developing process is calculated by counting the video signals entered into the Laser...
Page 326 High-Area Coverage Mode Continuous printing of an image with density exceeding the toner dispense capability causes the toner density in the developer to be lowered below the target toner density. The high area coverage mode retards the next page fed and dispenses toner during this time so that the toner density time reaches the specified value during continuous printing.
Page 327 Light Density Adjustment At the execution of automatic density control, the light density adjustment is made just before the patches for toner density control are generated. Light is emitted from the LED, with the current light density setting, to check if the output value of the CTD (ADC) sensor is within the specified range.
Page 328: Color Registration Control
Color Registration Control The printer uses a quad system where drums and developers are used exclusively for yellow, magenta, cyan, and black. Images are formed on the drums, in respective colors, and layered to form one image. To avoid a shift in color the color registration control calculates how much the registration is shifted, and adjusts the laser write timing.
Page 329: Transfer Roller Assembly Control
Transfer Roller Assembly Control Detecting the Installation of the Transfer Roller Assembly The CTD Sensor detects the installation of the Transfer Roller when power to the printer is turned on, or the front cover is opened and closed. Light emits from the LED of the CTD sensor with the specified intensity and if the output of the CTD Sensor is greater than the specified value the controller signals installation of the Transfer Roller.
Page 330: Toner Control
Toner Control Toner Cartridge installation is detected by the Toner Present (CTG-In) Switch, and the presence of toner is detected by the Toner Low Sensor. These switches and sensors are provided for each respective color (CMYK), and detection is made for each individually.
Page 331: Fuser Control
Fuser Control Fuser temperature control During fuser temperature control the printer’s target temperature is set. The heat roller surface temperature is controlled to match the target temperature by turning the heater lamp on/off. The heat roller surface temperature is detected by the thermistor sensor. The logic detects the resistance value alternately at 40ms cycles.
Page 332: Paper Path Of The Printer
Paper Path of the Printer : Laser beam : Paper transfer : Paper sensors EXIT ROLL MID ROLL DUPLEX ROLL TRANSFER ROLLER METAL ROLL REGISTRATION ROLL FEED ROLL ASSY RETARD ROLLER TURN ROLL TURN CHUTE ASSY (T1) TURN ROLL ASSY (T1) TURN CHUTE ASSY (T2) TURN ROLL ASSY (T2) PAPER FEED (Tray)
Page 333: Paper Path Route
Paper Path Route Paper Tray 3 Paper Tray 2 Paper Tray 1 Multi-Purpose Tray Paper feed by Paper feed by Paper feed by Paper feed by "Paper Pick Assy (T3)" "Paper Pick Assy (T2)" Paper Pick Assy " (T1)" "MPT Feed Roller" "Paper Feed (Retard) Roller"...
Page 334: Major Assemblies And Functions
Major Assemblies and Functions The following section details all major components of the printer and their relative functions. These components are broken down into the following areas based on the configuration of the printer and the optional High-Capacity Feeder. Frame and Drive Assemblies S6200-048 1.
Page 335 Main Drive Assembly - Transmission Route MAIN DRIVE ASSY GEAR IDLER IN Regi.Clutch GEAR IDLLER Regi.Roll TURN CLUTCH ASSY REGI CHUTE TURN ROLL ASSY GEAR IDLLER FEED GEAR FEED H1 GEAR FEED1 PAPER FEED ROLLER PAPER TRAY TURN CLUTCH MPT GEAR IDT2 TURN ROLL PAPER FEED R0LLER...
Page 336 Gear Layout - Print Engine and Tray 1 CHUTE ASSY OUT IMAGING UNIT TRANSFER ROLLER REGISTRATION CLUTCH REGISTRATION CHUTE ASSY MAIN DRIVE ASSY TURN CLUTCH ASSY MPT GEAR GEAR IDLER FEED TURN RETARD HOUSING ASSY CLUTCH GEAR IDLER IN GEAR FEED1 GEAR IDLER GEAR FEED H1 FRONT...
Page 337: Paper Tray 1
Paper Tray 1 S6200-040 1. Paper (Retard) Feed Roller: The paper retard feed roller prevents more than 1 sheet at a time from printing. The paper feed retard roller and the paper feed nudge roller are interchangeable parts in all trays. 2.
Page 338 Paper Feed - Tray 1 6200-041 1. Temperature/Humidity Sensor: Detects temperature and humidity inside the printer to adjust the charge voltage, (the voltage supplied to the transfer roller and the developing bias). 2. No Paper Sensor: Detects print media in the tray based on the position of the Actuator.
Page 339 6. Gear Feed: See Paper Pick Rollers. 7. Spring Feed: See Paper Pick Rollers. 8. Gear Idler Feed: See Paper Pick Rollers. 9. Feed Solenoid: Controls the operation (rotation/stop) of the Feed Roller Assembly by controlling the rotations of the Gear Feed. 10.Low Paper Sensor: The actuator lowers as print media is used in the tray.
Page 340 S6200-062 1. HCF Feeder Circuit Board: Controls the paper pick-up operation of each tray based on communication with the Engine Control Board and information from the sensors and switches. Major Functions: Communicates with the Engine Control Board. Receives information transmitted from the sensors and switches. Controls the Feeder Drive Assembly.
Page 341 HCF Drive and Gears - Transmission Route GEAR IDLER FEED TURN CLUTCH GEAR IDLER IN GEAR FEED1 GEAR IDLER GEAR FEED H1 LOWER FEEDER DRIVE PAPER PICK 2T GEAR IDLER FEED GEAR IDLER TURN CLUTCH GEAR FEED1 GEAR IDLER IN GEAR FEED H1 GEAR IDLER PAPER PICK ASSY T3...
Page 342 Retard Housing Assembly S6200-042 1. Roll Turn: The turn roll is rotated by the main drive assembly, through the turn clutch to feed paper from the MPT to the registration chute, (Registration Roll - See "Xerographics" on page 333). 2. Turn Clutch: Transfers drive energy from the main drive assembly to the roll turn through a friction clutch.
Page 343 Chute Assembly, In S6200-043 1. CTD (ADC) Sensor: Detects the presence of the Transfer Roller and monitors the density of toner on the surface of the transfer roller then sends it back to the process control. 2. Fuser Assembly: See "Transfer Roller and Fuser Assembly" on page 331. 3.
Page 344 Chute Assembly, Out (Duplex) S6200-007 Phaser 6200 Color Laser Printer - Service Manual...
Page 345 1. Full Stack (Output Tray Full) Sensor: Detects a full output tray (over accumulation of print media) by the position of the actuator. This is only checked when the paper is feeding into the exit. 2. Duplex Jam Sensor: Detects when print media has reached and passed through the duplex roll based on the position of the actuator.
Page 346 Chute Assembly, Exit S6200-044 1. Duplex Motor: Supplies the drive to the exit roll, mid roll, and duplex roll. 2. Mid Roll: See Exit Roll. 3. Exit Roll: Rotates through the drive from the Duplex Motor and drives the fused print media partially into the output tray where it then reverses in duplex mode and feeds the print media (fused on one side) in the direction of the Registration Chute.
Page 347 Duplex Motor Drive and Gear - Transmission Route DUPLEX MOTOR ASSY GEAR 48 GEAR 48 GEAR 40/42 GEAR 40/42 GEAR42 GEAR ROLL GEAR ROLL EXIT ROLL MID ROLL CHUTE ASSY EXIT GEAR 30 DUPLEX ROLL CHUTE ASSY OUT S6200-035 DUPLEX MOTOR ASSY GEAR ROLL GEAR ROLL GEAR 48...
Page 348 Chute Assembly Registration (REGI) S6200-280 1. Registration Rubber Roll: Receives drive energy from the main drive assembly through the registration clutch, transporting the paper from the paper tray or MPT. 2. Registration Metal Roll: Works in conjuction with the rubber roller. When the leading edge of the paper arrives at the registration rubber roll/metal roll, it buckles the paper to correct the skew at the leading edge.
Page 349: Transfer Roller And Fuser Assembly
Transfer Roller and Fuser Assembly S6200-045 1. Fuser Assembly: Using heat and pressure, the fuser assembly fixes the transferred toner onto print media. Parts of the Fuser Assembly: Heat Roll Heat Lamp Thermostat Temperature Sensor Belt Unit Exit Roll Assembly Exit Sensor CRUM 2.
Page 350 Fuser Drive Assembly - Transmission Route FUSER DRIVE ASSY Heat Roll Gear Exit Exit Roll Assy FUSER ASSY S6200-034 Phaser 6200 Color Laser Printer - Service Manual...
Page 351 Xerographics S6200-046 1. Imaging Unit: The Imaging Unit carries out the operations of the printing process, such as charging, developing, and transfer. The Imaging Unit consists of the following parts: Drum (Y M C K ) Developer (Y M C K ) RTC (Y M C K ) Refresher (Y M C K ) IDT 1...
Page 352: Imaging Unit Charge Voltage Contacts
Imaging Unit Charge Voltage Contacts S6200-290 Printer shown with the Imaging Unit removed Charge Voltage Developer Voltage IDT2 Voltage IDT2 Refresher/Cleaner IDT1 Voltage IDT1 Refresher/Cleaner Drum Refresher/Cleaner Drum Ground Contacts Phaser 6200 Color Laser Printer - Service Manual...
Page 353 Imaging Unit - Left Side View IDT2 IDT2 Refresher/Cleaner IDT1 IDT1 Refresher/Cleaner Drum Refresher/Cleaner Developer Charge Roll Theory of Operation...
Page 354: Toner Cartridge Assembly
Toner Cartridge Assembly S6200-047 1. Sub-High Voltage Power Supply Board: Supplies high-voltage to the Transfer Roller and the Detack Saw for the ‘tertiary transfer’ and ‘static elimination’ part of the printing process. 2, 3, 4, 5: Toner Cartridge Present Switch ((CTG) In [Y] [M] [C] [K]): Detects if the Toner Cartridge is installed.
Page 355 S6200-281 Agitator Assembly with film Toner Motor Auger Assembly Auger Tube Theory of Operation...
Page 356: Developer Assembly Transmission Route
Toner Motor Drive Assembly - Transmission Route TONER MOTOR ASSY GEAR IDLER1 GEAR IDLER2 GEAR AUGER GEAR AGITATOR GEAR TCRU AUGER ASSY AGITATOR ASSY(Film) Agitator PIPE AUGER TONER CARTRIDGE S6200-279 Developer Assembly Transmission Route DEVELOPER DRIVE ASSY Developer (Y) Developer (M) Developer (C) Developer (K) IMAGING UNIT...
Page 357: Major Functions
Electrical S6200-049 1. Engine Control Board: Controls printing operation based on the communication with the image processor board and input from the sensors and switches. Incorporates functions of the High-Voltage Power Supply. Major Functions: Communicates with the Image Processor Board. Receives information from the sensors and/or switches.
Page 358 2. Image Processor Board: Receives data from the host. Interfaces with the engine control board to produce prints. 3. Motor Driver Board: Controls motors through the signals received from the engine control board and sends information from the sensors and switches to the engine control board.
Page 359: Plug/Jack Locator Maps
Plug/Jack Locator Maps Use the table and maps in this section to locate specific plug/jack (P/J) connectors within the printer. To find the location of a P/J within the printer: Locate the P/J connector number in the first column of the P/J Location table. Locate the corresponding map and location number, such as M2-5, in the second column.
Page 360 Plug/Jack Locator Table (cont'd.) Connected to... Other end connected to... Connects: Motor Driver Board, Paper Pick Assembly ( No Paper Sensor, Low Paper Sensor, Solenoid Feed, Clutch Turn) and Paper Size Switch Motor Driver Board Main Drive Assembly Motor Driver Board Developer Drive Assembly Connects: Motor Driver Board, Chute Assembly Exit (Duplex Motor Assembly) and Front Cover Assembly (Fan Fuser)
Page 361 Plug/Jack Locator Table (cont'd.) Connected to... Other end connected to... EEPROM Circuit Board CRUM Harness Laser Unit Engine Control Board LVPS Assembly Power Cord LVPS Assembly Fuser Assembly LVPS Assembly Motor Driver Board LVPS Assembly Engine Control Board LVPS Assembly Motor Driver Board LVPS Assembly Rear Fan...
Page 362 Plug/Jack Locator Table (cont'd.) Connected to... Other end connected to... No Paper Sensor Motor Driver Board Low Paper Sensor Motor Driver Board Feed Solenoid Motor Driver Board Clutch Turn Assembly Motor Driver Board Holder Assembly MQ-Y Motor Driver Board (Toner Motor) Holder Assembly MQ-M Motor Driver Board (Toner Motor)
Page 363 Map 1 S6200-264 Plug/Jack Locator Maps...
Page 364 Map 2 S6200-265 Phaser 6200 Color Laser Printer - Service Manual...
Page 365 Map 3 S6200-266 Plug/Jack Locator Maps...
Page 366 Map 4 S6200-267 Phaser 6200 Color Laser Printer - Service Manual...
Page 367: High-Capacity Feeder Plug/Jack Locator Table
High-Capacity Feeder Plug/Jack Locator Table P/J No. Connect to... Other end connected to... Circuit Board, Lower Feeder Assembly, Harness HCF-PLUG Circuit Board, Lower Feeder Tray 2 Harness Assembly Circuit Board, Lower Feeder Tray 3 Harness Assembly Circuit Board, Lower Feeder Assembly, HCF Motor Harness Assembly, Harness HCF Main Circuit Board, HCF...
Page 368 Map 5 S6200-268 Phaser 6200 Color Laser Printer - Service Manual...
Page 369: Wiring Diagrams
Wiring Diagrams This section of the manual contains all the wiring diagrams for the Phaser 6200 Color Laser Printer and the optional trays 2 and 3. Wiring Diagrams...
Page 370: Main Wiring Diagram
Main Wiring Diagram AC SW HARNESS P/J161 PL12.1.11 FUSER ASSY P/J162 PL8.1.1 ENGINE REAR FAN P/J166 CONTROL PL12.1.2 P/J232 BOARD PL12.1.1 MOTOR P/J138 P/J13 DRIVER BOARD PL12.1.12 LASER ASSY PAPER SIZE SW LVPS P/J151 P/J15 P/J47 P/J471 PL9.1.1 PL3.2.4 PL12.1.10 P/J163 P/J60 IMAGE UNIT...
Page 371: Power Supply
Power Supply NOTE: I/L = Interlock ENGINE CONTROL BOARD LVPS MOTOR DRIVER BOARD PL12.1.1 PL12.1.10 PL12.1.12 Interlock Interlock +24VDC +24VDC P/J41 P/J11 I/L +24VDC I/L Switch P/J163 P/J60 +24VDC I/L +24VDC I/L_OPEN +24VDC P/J41 P/J11 Supply P/J163 P/J60 +5VDC +5VDC P/J165 P/J61 P/J41...
Page 372: Paper Tray 1
Paper Tray 1 ENGINE MOTOR DRIVER PAPER CONTROL BOARD SIZE SW BOARD PL12.1.12 PL3.2.4 P/J12 P/J42 P/J47 P/J471 PL12.1.1 TRAY1 SIZE0 SWITCH ON(L)+3.3VDC TRAY1 SIZE1 SWITCH ON(L)+3.3VDC TRAY1 SIZE2 SWITCH ON(L)+3.3VDC +3.3VDC P/J47 P/J472 PULL UP +3.3VDC P/J12 P/J42 TRAY1 NO PAPER SENSED(H)+3.3VDC No PAPER +3.3VDC SENSOR...
Page 373: Drive Section
Drive Section ENGINE MOTOR DRIVER BOARD CONTROL BOARD PL12.1.12 PL12.1.1 Interlock DEVELOPER +24VDC DRIVE ASSY P/J49 PL11.1.13 I/L +24VDC I/L +24VDC P/J11 P/J41 DEVE B DEVE_A DEVE TDB DEVE_B Deve DEVE A DEVE_XA Motor DEVE TDA DEVE_XB Control DA_DEVEMOT Interlock MAIN DRIVE +24VDC ASSY...
Page 374: Developer Section 1
Developer Section 1 MOTOR DRIVER ENGINE BOARD CONTROL PL12.1.12 BOARD SW TCRU_Y P/J12 P/J42 P/J51 P/J431 PL12.1.1 ON(L)+3.3VDC TONER PRESENT SWITCH (Y) PL10.1.18 SW TCRU_M P/J12 P/J42 P/J51 P/J432 ON(L)+3.3VDC TONER PRESENT SWITCH (M) PL10.1.18 SW TCRU_C P/J12 P/J42 P/J51 P/J433 ON(L)+3.3VDC TONER PRESENT...
Page 375: Developer 2
Developer 2 ENGINE MOTOR DRIVER TCRU HOLDER CONTROL BOARD ASSY (Y) BOARD PL12.1.12 PL10.1.1 Interlock PL12.1.1 +24VDC Toner Motor (Y) P/J51 P/J511 I/L +24VDC P/J11 P/J41 TMOT_Y_A TMOT_Y_A TMOT_Y_B TMOT_Y_B Toner Motor(Y) TMOT_Y_XA TMOT_Y_XA Control TMOT_Y_XB TMOT_Y_XB TCRU HOLDER ASSY (M) PL10.1.2 Interlock +24VDC...
Page 376: Fuser Assembly
Fuser Assembly See laser assembly. FUSER ASSY PL8.1.1 EEPROM P/J145 J138 P138 J232 P321 P144 EEPROM DATA NVRAM EEPROM CLOCK EEPROM +3.3VDC ENGINE CONTROL BOARD PL12.1.1 +3.3VDC P/J13 J138 P138 J232 P321 P323 PULL UP +3.3VDC Exit Sensor EXIT PAPER SENSED(L)+3.3VDC P/J13 J138 P138...
Page 377: Laser Unit
Laser Unit LASER ASSY PL9.1.1 ENGINE CONTROL Scanner BOARD Motor P/J15 P/J151 P/J152 XPDATA_A_Y PL12.1.1 XPDATA_B_M XPDATA_C_C XPDATA_D_K Quad MO_A_Y Beam MO_B_M Laser Diode MO_C_C MO_D_K VL1_A_Y VL1_B_M P/J153 SOS BOARD VL1_C_C VL1_D_K +5VDC +5VDC Interlock LD +5VDC +24VDC SOS SENSED(L) +3.3VDC I/L +24VDC SCANNER MOTOR ON(L)+5VDC IMAGING UNIT...
Page 378: Xerographics 1
Xerographics 1 ENGINE CONTROL BOARD PL12.1.1 +5VDC P/J140 P141 J141 P/J142 +5VDC TONER FULL SENSED(H)+3.3VDC SENSOR TONER FULL PL5.1.13 CTD SENSOR (ADC) ASSY PL5.1.11 +5VDC P/J13 P1361 J1361 P/J136 ADC VOUT +5VDC ADC MONITOR GLED +5VDC P/J24 P2361 J2361 J231 +5VDC ENV HUMI ENV TEMP...
Page 379: Xerographics 2
Xerographics 2 ENGINE NOTE: BTR = Transfer Roller CONTROL BOARD PL12.1.1 S-HVPS Interlock PL10.1.17 +24VDC P/J13 P/J5011 I/L +24VDC AGND 3.0V_REF HV_REF_BTR_P HV_REF_BTR_M HV_REF_DTS BTR_P ON(L)+24VDC BTR_M ON(L)+24VDC DTS ON(L)+24VDC HV_MONI_BTR_V P/J702 IDT2 P/J5030 P/J5020 P/J802 IDT2 CLEANER P/J701 IDT1 P/J801 IDT1 CLEANER P/J805...
Page 380: Paper Feed
Paper Feed ENGINE CONTROL NOTE: REGI = Registration BOARD PL12.1.1 +3.3VDC P/J13 P139 J139 P/J133 PULL UP +3.3VDC DUP JAM SENSED(L)+3.3VDC +3.3VDC Dup Jam Sensor PL6.1.4 P/J13 P139 J139 P/J134 PULL UP +3.3VDC FULL STACK SENSED(H)+3.3VDC +3.3VDC Full Stack Sensor PL6.1.4 P/J13 P139...
Page 381: Image Processor Board
Image Processor Board ENGINE CONTROL IMAGE PROCESSOR BOARD BOARD PL12.1.1 PL12.1.4 P/J14 TEST PRINT FRONT PANEL ON(L)+3.3VDC PL1.1.1 P/J22 P/J221 J2211 P220 FP-RXD FP-TXD FP-STS FP-RST +5 VDC +5 VDC +3.3 VDC +3.3 VDC +3.3 VDC +3.3 VDC +3.3 VDC S6200-259 Wiring Diagrams...
Page 382: High-Capacity Feeder Wiring Diagrams
High-Capacity Feeder Wiring Diagrams LOWER ENGINE FEEDER CONTROL BOARD BOARD PL14.5.1 PL12.1.1 PAPER SIZE SW (T2) P/J82 P/J821 PL14.3.6 P/J21 P/J210 P/J810 P/J81 No Paper Sensor (T2) P/J822 PL14.4.4 Low Paper Sensor (T2) P/J823 PL14.5.7 FEEDER DRIVE ASSY P/J131 P/J84 PL14.5.5 FEED SOLENOID (T2) P/J824...
Page 383: Drive Section
Drive Section S6200-261 Wiring Diagrams...
Page 384: Paper Tray 2
Paper Tray 2 S6200-262 Phaser 6200 Color Laser Printer - Service Manual...
Page 385: Paper Tray 3
Paper Tray 3 S6200-263 Wiring Diagrams...
Page 386 Blank Page Phaser 6200 Color Laser Printer - Service Manual...

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Phaser 6200

Xerox 6200B - Phaser Color Laser Printer Service Manual

Table of Contents

General Information

Error Messages and Codes

Contents (Cont'D.)

Troubleshooting

Test Prints, Adjustments and NVRAM

Cleaning and Maintenance

FRU Disassembly Removal and Replacement Procedures

FRU Parts List

Theory of Operation

Plug/Jack Locator Maps

Wiring Diagrams

Quick Links

Chapters

Troubleshooting

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Summary of Contents for Xerox 6200B - Phaser Color Laser Printer