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Table of Contents
- 1 Safety Guidelines
- 2 Safety Instructions
- 3 Important Safety Instructions
- 4 Duty Cycle
- 5 Specifications
- 6 Installation
- 7 Grounding Instructions
- 8 Break-In Procedures
- 9 Operating Procedures
- 10 Maintenance
- 11 Troubleshooting
- 12 Plumbing Components
- 13 Quick-Connects
- 14 Limited Warranty
- Download this manual
Oillube Single-Stage
Portable Compressor
IMPORTANT
Please make certapn that the person who us to use
thus equipment
carefully
reads and understands
these mstruchons
before sta_ng
operations
RtoP_scx_w.Pow_ toOLS
The Model and Sernal No plate IS located on the
frame
Record these numbers in the spaces below
and retain for future reference
Model NO
Type
Senal No
Part NO D24938-103-1
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Table of Contents
Related Manuals for Porter-Cable CPL6025
Summary of Contents for Porter-Cable CPL6025
- Page 1 Oillube Single-Stage Portable Compressor IMPORTANT Please make certapn that the person who us to use thus equipment carefully reads and understands these mstruchons before sta_ng operations The Model and Sernal No plate IS located on the frame Record these numbers in the spaces below and retain for future reference Model NO RtoP_scx_w.Pow_ toOLS...
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Page 2: Safety Guidelines
NOT be modified and/or used for any application, other than for which it was designed, If you have any questions relative to its application DO NOT use the tool until you have written Porter-Cable and we have advised you, Technical Service Manager... - Page 3 IMPORTANT SAFETY INSTRUCTIONS (cont'd) SAVE THESE INSTRUCTIONS IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. READ UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. HAZARD RISK OF EXPLOSION OR FIRE WHAT CAN HAPPEN HOW TO PREVENT IT IT IS NORMAL FOR ELECTRICAL...
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Page 4: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS (cont'd) RISK FROM FLYING OBJECTS WHAT CAN HAPPEN TO PREVENT THE COMPRESSED AIR STREAM CAN CAUSE ALWAYS WEAR ANSI Z87.1 APPROVED SAFETY SOFT TISSUE DAMAGE TO EXPOSED SKIN AND GLASSES WITH SIDE SHIELDS WHEN USING THE CAN PROPEL DIRT, CHIPS, LOOSE PARTICLES COMPRESSOR. - Page 5 IMPORTANT SAFETY INSTRUCTIONS (cont'd) RISK FROM MOVING PARTS ----_I WHAT HAPPEN HOW TO PREVENT NEVER OPERATE THE COMPRESSOR WITH MOVING PARTS SUCH PULLEY, FLYWHEEL, AND BELT CAN CAUSE SERIOUS GUARDSORCOVERSWHICHAREDAMAGEDOR INJURY IF THEY COME INTO CONTACT WITH YOU REMOVED OR YOUR CLOTHING, ATTEMPTING TO OPERATE COMPRESSOR WITH ANY REPAIRS REQUIRED...
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Page 6: Duty Cycle
DUTY CYCLE Porter-Cable air compressors should be operated on not more than a 50% duty cycle. This means an air compressor that pumps air more than 50% of one hour is considered misuse, because the air compressor is undersized for the required air demand. - Page 7 DESCRIPTION OF OPERATION Drain Valve (A) Fig. 1: The drain valve is located at the base of the air tank and is used to drain condensationat the end of each use. Motor Thermal Overload Protector (not shown)= The electric motor has an automatic thermal overloadprotector. If the motor overheats for any reason, the thermal overload protector will shut off the motor.
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Page 8: Installation
INSTALLATION Items Needed for Assembly a 9/16" socket or open-end wrench for attaching the wheels Installing Wheels and Rubber Foot Strip It may be necessary to brace or support one end of the unit when attaching the wheels because the air compressor will have a tendency to tip. - Page 9 4. Rotate each retaining clip clockwise and press down until it snaps into place over the pull handle (Fig. 6). 5. If the handle has excessive movement, it is improperly installed. Check the following.._-" ONT_ BELT $ Fig. 6 Fig.
- Page 10 Place unit on a level surface. Remove oil fill plug (A) and slowly add a compressor oil until it is even with the top of the oil fill hole. (It must not be allowed to be lower than 3/8" -6 threads down -from the top at any time.) When filling the crankcase, the oil flows very slowly into the pump.
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Page 11: Grounding Instructions
GROUNDING INSTRUCTIONS RISK OF ELECTRICAL SHOCK] In the event of a short circuit, grounding reduces the risk of shock by providing an escape wire for the electric current. This air compressor must be properly grounded, If these grounding instructions are net completely understood, or if in doubt as to whether the compressor is properly grounded, have the installationchecked by a qualified electrician. -
Page 12: Break-In Procedures
BREAK-IN PROCEDURES Serious damage may result if the following break-in instructions are not closely followed. This procedure is required before the air compressor is put into service. (before the hose is installed), the check valve is replaced, or a complete compressor pump is replaced. -
Page 13: Maintenance
11.After the water has been drained, close the drain cock or drain valve. The air compressor can now be stored. NOTE If drain cock valve is plugged, release all air pressure. The valve can then be removed, cleaned, then reinstalled. MAINTENANCE Unit cycles automatically when power is on. - Page 14 SERVICE INSTRUCTIONS Air Filter - Inspection and Replacement Keep the air filter clean at all times. Do not operate the compressor with the air filter removed. A dirty air filter will not allow the compressor to operate at full capacity, Before you use the compressor, check the air filter to be sure it is clean, if it is dirty, replace it with a new filter,The filter may be removed by using a pair of needle nosed pliers or a screwdriver, Pull or pry out the old filter, Push in the new...
- Page 15 Belt Guard - Removal and Installation 1. Move the "ON/AUTO-OFF" lever to the "OFF" position. Unplug the compressor. Release all air tank pressure. 2. Remove the front of the belt guard by disengaging the snaps. Insert a flat bladed screwdriver at each snap location and pry the beltguard apart. Replace Belt 1, Unplug Compressor.
- Page 16 Pulley and Flywheel - Alignment The compressor flywheel and motor pulley grooves must be in-line within 1/32" to assure belt a_ignment within sheave grooves. To check alignment, unplug compressor and remove the beltguard. Place a straight edge against the outside of the flywheel and measure the distance from it to the nearest groove.
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Page 17: Troubleshooting
NOTE If drain cock valve is plugged, release all air pressure. The valve can then be removed, cleaned, then reinstalled. 8. Protect the electrical cord and air hose from damage (such as being stepped on or run over). Wind them loosely around the unit handle. g. - Page 18 CAUSE CORRECTION PROBLEM Air leaks in air tank o_ Damagedair tank. Air tank must be replaced. Do not at air tank welds. repair the leak. • _r_ DO NOT DRILL INTO, WELD, OR OTHERWISE MODIFY AIR TANK OR IT WILL WEAKEN.
- Page 19 PROBLEM CAUSE CORRECTION Motorwill not run. Let the motor cool off and reset Motor overload protection switch has tripped. switch by pressing the red button located on the end of the motor. If the ovedoed still tdps. check for malfunctioning capacitor. Possible malfunctioning Return to Service Center for capacitor.
- Page 20 PROBLEM CAUSE CORRECTION Excessive beltwear, Beltis too looseor tight, Adjust tension instructions. (See "Belt Adjustment or Replacement" section in this manual. Check for worn keyway or pulley Loose pulley. bore. Also check for bent motor shaft. Replace parts if necessary. Pulley misalignment.
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Page 21: Plumbing Components
ACCESSORIES Accessories can be found at the store from which the unit was purchased or at a local hardware store, FILTERS, REGULATORS, LUBRICATORS EGULATOR LUBRICATOR REGULATOR INLINE OILER Regulates alr prr_sure and pressure Adrninisten oil downstream ran1_ves mOiSture, oil and into the air line. -
Page 22: Limited Warranty
90 Day- Service parts Engine warranties are the responsibility of the engine manufacturer Warranties of merchandise sold by Porter-Cable which has been manufactured by and identified as the product of another company are the responsibility of the manufacturer of that product. THIS WARRANTY...