DeWalt DC825 Instruction Manual

ww
C3£3
--W
"I--
"0 Z
o..<
>-©
©>
o_
No
rrD
rr
u)
wz
123--
O9
E'"
_W
ZJ
"O ..
o
>o
V__<a-
o'r-
_z
N<rr
_rr<
yxl
@
DEWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286 (AUG07)
Form No. 650870-00 DC820, etc. Copyright © 2007 DEWALT
The following are trademarks for one or more DEWALT power tools: the yellow and black
color scheme; the "D" shaped air intake grill; the array of pyramids on the handgrip; the kit box
configuration; and the array of lozenge-shaped humps on the surface of the tool.
Definitions: Safety Guidelines
The definitions below describe the level of severity for each signal word. Please read the
manual and pay attention to these symbols.
i_ DANGER: Indicates an imminently hazardous situation which, if not avoided, will result
in death or serious injury.
Z¢WARNING: Indicates a potentially hazardous sfuation which, if not avoided, could
result in death or serious injury.
_&CAUTION: Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation
which, if not avoided, may result in property damage.
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL,
CALL US TOLL FREE AT: 1-800-4-DEWALT (1-800-433-9258)
General Safety Rules
_)_ WARNING! Read all instructions. Failure to follow all instructions listed below may
result in electric shock, fire and/or serious injury. The term "power tool" in all of the
warnings listed below refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1) WORK AREA SAFETY
a) Keep work area clean and we# lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools create sparks which may ignite the dust
or fumes.
c) Keep children and bystanders away while operating a power tooL Distractions can
cause you to lose control.
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not
use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators,
ranges and refrigerators. There is an increased risk of electric shock if your body is
earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the
power tooL Keep cord away from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock. Replace or repair damaged cords.
Make sure your extension cord is in good condition. Use only 3-wire extension cords that
have 3-prong grounding-type plugs and 3-pole receptacles that accept the tool's plug.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use reduces the risk of electric shock. When using
an extension cord, be sure to use one heavy enough to carry the current your product
will draw. An undersized cord will cause a drop in line voltage resulting in loss of power
and overheating. The following table shows the correct size to use depending on cord
length and nameplate ampere rating, ff in doubt, use the next heavier gage. The smaller
the gage number, the heavier the cord.
Recommended Minimum Wire Size for Extension Cords
Total Length of Cord
25 ft. 50 ft. 75 ft. 100 ft. 125 ft. 150 ft. 175 ft.
7.6 m 15.2 m 22.9 m 30.5 m 38.1 m 45.7 m 53.3 m
Wire Size AWG
18 18 16 16 14 14 12
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use a power tool while you are tired or under the influence of
drugs, alcohol or medication. A moment of inattention while operating power tools may
result in serious personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off-position before plugging
in. Carrying power tools with your finger on the switch or plugging in power tools that
have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or
a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at a# times. This enables better
control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and
gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in
moving parts. Air vents often cover moving parts and should also be avoided.
g) ff devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of these devices can
reduce dust-related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tooL Use the correct power tool for your application. The
correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool
that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power
tool before making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool Power
tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage
of parts and any other condition that may affect the power tools operation. If
damaged, have the power tool repaired before use. Many accidents are caused by
poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are easier to control
g) Use the power tool, accessories and tool bits etc., in accordance with these
instructions and in the manner intended for the particular type of power tool, taking
into account the working conditions and the work to be performed. Use of the power
tool for operations different from those intended could result in a hazardous situation.
5) BATTERY TOOL USE AND CARE
a) Ensure the switch is in the off position before inserting battery pack. Inserting the
battery pack into power tools that have the switch on invites accidents.
b) Recharge only with the charger specified by the manufacturer. A charger that is
suitable for one type of battery pack may create a risk of fire when used with another
battery pack.
c) Use power tools only with specifically designated battery packs. Use of any other
battery packs may create a risk of injury and fire.
d) When battery pack is not in use, keep it away from other metal objects like paper
clips, coins, keys, nails, screws, or other small metal objects that can make a
connection from one terminal to another. Shorting the battery terminals together may
cause burns or a fire.
e) Under abusive conditions, liquid may be ejected from the battery, avoid contact, ff
contact accidentally occurs, flush with water, ff liquid contacts eyes, additionally
seek medical help. Liquid ejected from the battery may cause irritation or burns.
6) SERVICE
a) Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
Additional Specific Safety Rules
• Hold power tools by insulated gripping surfaces when performing an operation where
the cutting tool may contact hidden wiring or its own cord. Contact with a "five" wire will
make exposed metal parts of the tool "live" and shock the operator.
• Use clamps or other practical way to secure and support the workpiece to a stable
platform. Holding the work by hand or against your body is unstable and may lead to loss of
control
• Wear safety goggles or other eye protection. Hammering and drilling operations cause
chips to fly. Flying particles can cause permanent eye damage.
• Bits, sockets and tools get hot during operation. Wear gloves when touching them.
• Do not operate this tool for long periods of time. Vibration caused by tool action may be
harmful to your hands and arms. Use gloves to provide extra cushion and limit exposure by
taking frequent rest periods.
_ WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses.
Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY
EQUIPMENT:
• ANSI Z87.1 eye protection (CAN/CSA Z94.3),
• ANSI $12.6 ($3.19) hearing protection,
• NIOSH/OSHA/MSHA respiratory protection.
_ WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber (CCA).
Your risk from these exposures varies, depending on how often you do this type of work.
To reduce your exposure to these chemicals: work in a well ventilated area, and work with
approved safety equipment, such as those dust masks that are specially designed to filter out
microscopic particles.
• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and
other construction activities. Wear protective clothing and wash exposed areas with
soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote
absorption of harmful chemicals.
/_ WARNING: Use of this tool can generate and/or disburse dust, which may cause serious
and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory
protection appropriate for the dust exposure. Direct particles away from face and body.
_ WARNING: Always wear proper personal hearing protection that conforms to ANSI
$12.6 ($3.19) during use. Under some conditions and duration of use, noise from this product
may contribute to hearing loss.
/_ CAUTION: When not in use, place tool on its side on a stable surface where it will not
cause a tripping or falling hazard. Some tools with large battery packs will stand upright on
the battery pack but may be easily knocked over.
• The label on your tool may include the following symbols. The symbols and their definitions
are as follows:
V.................. volts
Hz ................ hertz
min .............. minutes
.... ............ direct current
@ ................ Class I Construction
(grounded)
[] ................. Class II Construction
(double insulated)
BPM ............ beats per minute
A ...................... amperes
W..................... watts
* ................... alternating current
no .................... no load speed
.................... earthing terminal
_'_, . ................... safety alert symbol
.../min ............. revolutions or reciprocation
per minute
IPM .................. impacts per minute
SAVE THESE INSTRUCTIONS
Important Safety Instructions for All Battery Packs
When ordering replacement battery packs, be sure to include catalog number and voltage.
Consult the chart at the end of this manual for compatibility of chargers and battery packs.
The battery pack is not fully charged out of the carton. Before using the battery pack and
charger, read the safety instructions below. Then follow charging procedures outlined.
READ ALL INSTRUCTIONS
• Do not charge or use battery in explosive atmospheres, such as in the presence of
flammable liquids, gases or dusL Inserting or removing the battery from the charger may
ignite the dust or fumes.
• NEVER force battery pack into charger. DO NOT modify battery pack in any way
to fit into a non-compatible charger as battery pack may rupture causing serious
personal injury. Consult the chart at the end of this manual for compatibility of batteries and
chargers.
• Charge the battery packs only in DEWALT chargers.
• DO NOT splash or immerse in water or other liquids.
• Do not store or use the tool and battery pack in locations where the temperature may
reach or exceed 105°F (40 °) (such as outside sheds or metal buildings in summer).
_DANGER: Electrocution hazard. Never attempt to open the battery pack for any reason.
If battery pack case is cracked or damaged, do not insert into charger. Do not crush, drop or
damage battery pack. Do not use a battery pack or charger that has received a sharp blow,
been dropped, run over or damaged in any way (i.e., pierced with a nail, hit with a hammer,
stepped on). Electric shock or electrocution may result. Damaged battery packs should be
returned to service center for recycling.
NOTE: Battery storage and carrying caps are provided for use whenever
the battery is out of the tool or charger. Remove cap before placing battery in
charger or tool.
WARNING: Fire hazard. Do not store or carry battery so that metal objects
can contact exposed battery terminals. For example, do not place battery in
aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails,
screws, keys, etc. without battery cap. Transporting batteries can possibly cause fires if the
battery terminals inadvertently come in contact with conductive materials such as keys,
coins, hand tools and the like. The US Department of Transportation Hazardous Material
Regulations (HMR) actually prohibit transporting batteries in commerce or on airplanes (i.e.,
packed in suitcases and carry-on luggage) UNLESS they are properly protected from short
circuits. So when transporting individual batteries, make sure that the battery terminals are
protected and well insulated from materials that could contact them and cause a short circuit.
SPECIFIC SAFETY INSTRUCTIONS FOR NICKEL CADMIUM (NiCd) OR
NICKEL METAL HYDRIDE (NiMH)
• Do not incinerate the battery pack even ff it is severely damaged or is completely worn
out. The battery pack can explode in a fire.
• A small leakage of liquid from the battery pack cells may occur under extreme usage
or temperature conditions. This does not indicate a failure.
However, if the outer seal is broken:
a. and the battery liquid gets on your skin, immediately wash with soap and water for several
minutes.
b. and the battery liquid gets into your eyes, flush them with clean water for a minimum of
10 minutes and seek immediate medical attention. (Medical note: The liquid is 25-35%
solution of potassium hydroxide.)
SPECIFIC SAFETY INSTRUCTIONS FOR LITHIUM ION (LI-ION)
• Do not incinerate the battery pack even ff it is severely damaged or is completely
worn out. The battery pack can explode in a fire. Toxic fumes and materials are created
when lithium ion battery packs are burned.
• ff battery contents come into contact with the skin, immediately wash area with
mild soap and water, ff battery liquid gets into the eye, rinse water over the open eye for
15 minutes or until irritation ceases, ff medical attention is needed, the battery electrolyte is
composed of a mixture of liquid organic carbonates and lithium salts.
• Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If
symptoms persists, seek medical attention.
_ WARNING: Burn hazard. Battery liquid may be flammable if exposed to spark or flame.
The RBRC
TM
Seal
The RBRC
TM
(Rechargeable Battery Recycling Corporation) Seal on the
nickel cadmium, nickel metal hydride or lithium ion batteries (or battery packs)
indicate that the costs to recycle these batteries (or battery packs) at the end of
their useful life have already been paid by DEWALT. In some areas, it is illegal to
place spent nickel cadmium, nickel metal hydride or lithium ion batteries in the
trash or municipal solid waste stream and the RBRC program provides an environmentally
conscious alternative.
RBRC
TM
in cooperation with DEWALT and other battery users, has established programs in
the United States and Canada to facilitate the collection of spent nickel cadmium, nickel metal
hydride or lithium ion batteries. Help protect our environment and conserve natural resources
by returning the spent nickel cadmium and nickel cadmium, nickel metal hydride or lithium ion
batteries to an authorized DEWALT service center or to your local retailer for recycling. You may
also contact your local recycling center for information on where to drop off the spent battery.
RBRC
TM
is a registered trademark of the Rechargeable Battery Recycling Corporation.