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P95-2 Zero Clearance Direct Vent Gas Fireplace
WARNING:
If the information in these instructions are not followed exactly,
a fire or explosion may result causing property damage,
personal injury or loss of life.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapours and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
Tested by:
918-456
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
www.excalibur-fire.com
MODELS: P95-NG2 Natural Gas
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
Installation Manual
P95-LP2 Propane
FOR YOUR SAFETY
What to do if you smell gas:
Do not try to light any appliance
Do not touch any electrical switch:
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
If you
cannot reach your gas
supplier, call the fire department.
Owners &
09/28/05
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Related Manuals for Excalibur Excalibur P95-NG2
Summary of Contents for Excalibur Excalibur P95-NG2
- Page 1 Tested by: Installer: Please complete the details on the back cover and leave this manual with the homeowner. Homeowner: Please keep these instructions for future reference. 918-456 FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4 09/28/05...
- Page 2 To the New Owner: Congratulations! You are the owner of a state-of-the-art Excalibur Gas Fireplace by FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. The P95-2 is a hand crafted appliance and has been designed to provide you with all the warmth and charm of a wood fireplace at the flick of a switch.
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Page 3: Table Of Contents
TABLE OF CONTENTS Safety Label Accent Kit Installation ..........27 Remote Control (optional) .......... 28 Safety Label ............... 4 Remote Wall Switch (optional) ........28 Wall Thermostat (optional) ........28 Installation Wiring Diagram ............29 Operating Instructions Important Message ............ 5 Before You Start ............ -
Page 4: Safety Label
SAFETY LABEL This is a copy of the label that accompanies each P95-2 Zero Clearance Direct Vent Gas Fireplace. We have printed a copy of the contents here for your review. The safety label is located on the front inside base of the unit, visible when the bottom louver is open. -
Page 5: Installation
INSTALLATION 12) Installation and any repairs to this appliance IMPORTANT: YOUNG CHILDREN SHOULD BE should be done by a qualified service per- CAREFULLY SUPERVISED WHEN SAVE THESE son. A professional service person should THEY ARE IN THE SAME ROOM AS be called to inspect this appliance annually. -
Page 6: Locating Your Gas Stove
INSTALLATION This includes: 7) We recommend that you plan your installa- CLEARANCES tion on paper using exact measurements 1) Clocking the appliance to ensure the cor- for clearances and floor protection before The clearances listed below are Minimum dis- rect firing rate (rate noted on label 45,000 actually installing this appliance. -
Page 7: Combustible Mantel Clearances
INSTALLATION FRAMING AND COMBUSTIBLE MANTELS FINISHING Because of the extreme heat this fire- place emits, the mantel clearances are critical. Combustible mantel clearances from 1) Determine the total thickness of facing ma- top of unit are shown in Diagram below. terial (e.g. -
Page 8: Facing Requirements
Flex to the standoffs so or for DuraVent combustible building materials can be laid FPI offers a cover plate directly on top of the template. See next page. standoffs. You must maintain clearance... -
Page 9: Optional Cover Plate Template
INSTALLATION OPTIONAL COVER 3) Attach the standoff securely to the top with UNIT ASSEMBLY 2 screws per standoff (on opposite cor- PLATE TEMPLATE PRIOR TO ners). INSTALLATION 1) Ensure top clip screws are at top of oblong Side Nailing Strips holes before installation. -
Page 10: Venting: Direct Vent System (Flex)
INSTALLATION VENTING FPI Direct Vent System (Flex) Horizontal Terminations Only These venting systems, in combination with the P95-2 Direct Vent Gas Fireplace, have been tested and listed as a direct vent heater system by Warnock Hersey. The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram on page 11. -
Page 11: Exterior Vent Termination Locations
INSTALLATION EXTERIOR VENT TERMINATION LOCATIONS Excalibur P95-2 Zero Clearance Direct Vent Gas Fireplace... -
Page 12: Venting: Simpson Dura Vent Direct Vent Gs
Horizontal and Vertical Terminations for 5" x 8" Venting Alternate Horizontal Termination Cap The FPI AstroCap XL is certified for installations using FPI venting systems as well as Simpson Dura-Vent® and Simpson Direct Vent GS. Dura-Vent Direct Vent GS The FPI AstroCap XL is a proprietary trademark of FPI Fireplace Products International Ltd. -
Page 13: Venting: Simpson Dura Vent Components List
INSTALLATION SIMPSON DURA-VENT VENTING COMPONENTS LIST All Simpson Dura-Vent components are available directly from FPI. 5" x 8" Description 5" x 8" Description 1208 6" Pipe Length 1240 Round Ceiling Support/Wall Thimble Cover 1208B 6" Pipe Length, Black 1241 Cathedral Ceiling Support Box Brass Trim for Wall Thimble/ 1207 9"... -
Page 14: Venting Arrangements Horizontal Terminations
5" inner diameter 5" inner diameter 8" outer diameter 8" outer diameter Note: FPI Direct Vent System (Flex) is only approved Note: Must use optional flue adapter (Part # 770-994) for horizontal terminations. when using Simpson Dura-Vent pipe. A vent guard should be used whenever the termination is lower than the specified minimum or as per local codes. -
Page 15: Horizontal Venting
INSTALLATION Horizontal Venting with Two (2) 90 Elbows One 90 elbow = Two 45 elbows. Option H + H1 With these options, maxi- 0' Min. 2' Max. mum total pipe length is 30 feet with minimum of 6 feet 1' Min. 3' Max. -
Page 16: Vertical Venting
INSTALLATION Vertical Venting with Two (2) 90 Elbows One 90 elbow = Two 45 elbows. Option V V + V1 With these options, max. total 0' Min. 2' Max. 1' Min. pipe length is 30 feet with min. of 6 feet total vertical and max. 1' Min. -
Page 17: Vertical Terminations
INSTALLATION VENTING ARRANGEMENTS - VERTICAL TERMINATIONS SIMPSON DURA-VENT DIRECT VENT GS SYSTEM (Propane & Natural Gas) The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations , using two 90 elbow, with Simpson Dura-Vent Direct Vent GS vent systems for Propane and Natural Gas. - Page 18 INSTALLATION The P95-2 is approved for a maximum 40 ft. straight vertical, with Simpson Dura-Vent Direct Vent GS vent systems for Propane and Natural Gas, as per the diagram. The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations with Simpson Dura-Vent Direct Vent GS vent systems for Propane and Natural Gas.
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Page 19: Horizontal Installations
INSTALLATION HORIZONTAL b) Horizontal runs of vent must be sup- ported every three feet. Wall straps are INSTALLATIONS available for this purpose. 5) Mark the wall for a 11" x 11" square hole. Install the vent system according to the The center of the square hole should line up manufacturer's instructions included with the centerline of the horizontal pipe. -
Page 20: Vertical Terminations
INSTALLATION 4) Assemble the desired lengths of pipe and VERTICAL elbows. Ensure that all pipes and elbow TERMINATION connections are in the fully twist-locked position and sealed. 1) Maintain the 1-1/2" clearances 5) Cut a hole in the roof centered on the small (air spaces) to combustibles drilled hole placed in the roof in Step 2. -
Page 21: System (Flex)
INSTALLATION PROCEDURES for FPI Direct Vent System (Flex) 1) Locate the unit in the framing, rough in the gas (preferably on the right side of the unit) and the electrical (Junction block is on the left side) on the left. -
Page 22: System Data
Vent System: Simpson Dura-Vent Direct proper contact with the rear burner or Vent System or FPI Flex System. S.I.T. VALVE DESCRIPTION thermopile or thermocouple. 1) Gas cock knob... -
Page 23: Conversion To Propane
INSTALLATION CONVERSION KIT FROM NATURAL GAS TO PROPANE MODEL #770-969 FOR P95-2 USING SIT 820 NOVA GAS VALVE THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION !! 6) Pull off the pilot cap to expose the pilot Conversion Kit Contains: orifice. -
Page 24: Optional Brick Panels
INSTALLATION LOG SET 4) Place Log 312 on the front right side of the OPTIONAL burner, fitting the log on the 2 pins. INSTALLATION BRICK PANELS Read the instructions below carefully and 1) Open the bottom louver door. Loosen the 2 refer to the diagrams. - Page 25 INSTALLATION 12) Place the embers on the front of the burner 8) Place the top of Log 307 across the notch 11) Fit Log 310 on the pin and then swing the tray. on Log 311. front end of the log to hit the first grate tab. Place embers on the burner tray.
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Page 26: Glass Door Installation
INSTALLATION 3) Mount the 2 screws back onto the mounting GLASS DOOR OPTIONAL plate on the rear of the facade through the SCREEN DOOR INSTALLATION tab on the glass frame and then tighten screw to secure. 1) Attach door bracket to side using 2 screws 1) Fit top door bracket over the flange at the to the left and right side of the unit. -
Page 27: Accent Kit Installation
INSTALLATION ACCENT KIT INSTALLATION 1) Remove the rivets from the surround by pulling out the hoseclamp 5) Remove the 2 studs on the sides of the Hood. Insert the new with a screwdriver or plyer. Re-install the rivets by putting them studs through the holes and secure them by first putting on the through the holes on the sides of the surround. -
Page 28: Remote Control (Optional)
INSTALLATION Option 3: Option 1: Option 2: WALL THERMOSTAT REMOTE CONTROL WALL SWITCH Use the Excalibur Remote Control Kit approved 1) Run the wire through the right or left side A wall thermostat may be installed if desired, for this unit. Use of other systems may void your inlet opening. -
Page 29: Wiring Diagram
INSTALLATION WIRING DIAGRAM NOTE: Even if the fan is not purchased This heater does not require a 120V A.C. However, a 120V A.C. power supply is needed with the unit, it is still a good idea supply for operation. In case of a power failure, for the fan/blower operation. -
Page 30: Operating Instructions
OPERATING INSTRUCTIONS OPERATING DO NOT BURN THE APPLIANCE 3) Turn gas control knob counter clockwise so indicator points to the "PILOT" position. WITHOUT THE GLASS FRONT IN INSTRUCTIONS Depress the gas control knob fully. De- PLACE. press the igniter button several times until the pilot lights. -
Page 31: Normal Operating Sounds Of Gas Appliances
OPERATING INSTRUCTIONS NORMAL OPERATING Copy of the Lighting Plate Instructions SOUNDS OF GAS APPLIANCES It is possible that you will hear some sounds from your gas appliance. This is perfectly normal due to the fact that there are various gauges and types of steel used within your appliance. -
Page 32: Maintenance
MAINTENANCE MAINTENANCE 4) Drop the thermocouple or thermopile down 2) Remove the Cap, and shine a flashlight down the Vent. Remove any bird nests, or from the bracket and pull it out of the unit. INSTRUCTIONS other foreign material. 5) Reinstall the new ones in reverse order. 3) Check for evidences of excessive conden- 1) Always turn off the gas valve before sation, such as water droplets forming in... -
Page 33: Fan Maintenance
MAINTENANCE FAN MAINTENANCE Ensure that the fan blades do not rub against the valve tubing. See diagram 1. Unit must be grounded at all times. Do not cut the ground terminal off under any circumstances. To Install the Fan 1) Shut the power off. 2) Open the bottom louver. -
Page 34: Removing Valve
MAINTENANCE 9) Remove the front bottom brick panel by Hint: If you are using black pipe, en- REMOVING VALVE sliding it out. Then remove the back bottom sure that there is a union by the brick panel by tilting it slightly up and then valve, otherwise removal will be 1) Shut the power off. -
Page 35: Parts List
PARTS LIST P95-2 MAIN ASSEMBLY Part # Description Part # Description Part # Description 93) 946-007 Angle Bracket 430-129 Receptacle Box Mount 38) 910-241 Burner ON/OFF - Switch Thermodisc Bracket 910-899 Wire Harness - Valve to Burner 94) 946-517/P Fan Assy - HeatWave Option 910-428 Duplex Receptacle 95) 946-006 Grill Plate - White 910-429 Box - Receptacle... - Page 36 PARTS LIST Excalibur P95-2 Zero Clearance Direct Vent Gas Fireplace...
- Page 37 PARTS LIST P95-2 BURNER ASSEMBLY & LOG SET Part # Description 52) 910-190 Piezo Ignitor & Nut 54) 948-043 Bottom Relief Spring 770-574/P Valve Assy - Natural Gas 770-576/P Valve Assy - Propane 56) 770-071 Gasket - Valve Tray 57) 910-378 Valve - S.I.T.
- Page 38 PARTS LIST P95-2 FLUSH FRONT ACCESSORIES Part # Description Part # Description 146) 790-105 Handle - Black 771-518 Door Assembly - Complete 790-082/10 Handle - Nickel 132) * Flush Door Frame 790-082/02 Handle - Gold 135) 940-328/P Glass (Flush) 155) 904-735 Push-Fit Ball Plunger 136) 936-155 Glass Gasket (Tadpole)
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Page 43: Warranty
Conditions: Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested. - Page 44 Dealer Name & Address: ______________________________________________ __________________________________________________________________ Installer: ___________________________________________________________ Phone #: ___________________________________________________________ Date Installed: ______________________________________________________ Serial No.: _________________________________________________________ Excalibur is a trademark of FPI Fireplace Products International Ltd. Printed in Canada © Copyright 2005, FPI Fireplace Products International Ltd. All rights reserved.