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P90 Zero Clearance Direct Vent Gas Fireplace
WARNING:
If the information in these instructions are not followed exactly,
a fire or explosion may result causing property damage,
personal injury or loss of life.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapours and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
Tested by:
918-072b
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
www.excalibur-fire.com
MODELS: P90-NG Natural Gas
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
Installation Manual
P90-LP Propane
FOR YOUR SAFETY
What to do if you smell gas:
! ! ! ! ! Do not try to light any appliance
! ! ! ! ! Do not touch any electrical switch:
do not use any phone in your
building.
! ! ! ! ! Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
! ! ! ! ! If you
cannot reach your gas
supplier, call the fire department.
Owners &
01/15/04
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Related Manuals for Excalibur P90
Summary of Contents for Excalibur P90
- Page 1 Owners & P90 Zero Clearance Direct Vent Gas Fireplace Installation Manual MODELS: P90-NG Natural Gas P90-LP Propane WARNING: FOR YOUR SAFETY If the information in these instructions are not followed exactly, What to do if you smell gas: a fire or explosion may result causing property damage, ! ! ! ! ! Do not try to light any appliance personal injury or loss of life.
- Page 2 INFORMATION FOR MOBILE/MANUFACTURED HOMES AFTER FIRST SALE This Excalibur product has been tested and listed by Warnock Hersey as a Direct Vent Wall Furnace to the following standards: VENTED GAS FIREPLACE HEATERS ANSI Z21.88-2002/CSA 2.33-2002 and GAS-FIRED APPLIANCES FOR USE AT HIGH ALTITUDES CAN/CGA 2.17-M91.
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Page 3: Table Of Contents
Clearances ..............6 General Vent Maintenance ........31 Combustible Mantel Clearances ......... 7 Gold-Plated or Brass Door or Facade ......31 P90 Flat Surround and Tile Kit ........7 Log Replacement ............31 Unit Base Stand-Offs ..........7 Thermopile/Thermocouple ......... 31 Framing and Finishing .......... -
Page 4: Safety Label
Massachusetts. For the State of Massachusetts, flexible connectors shall not exceed 36 inches in length. For the State of Massachusetts, the appli- ances individual manual shut-off must be a t-handle type valve. Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 5: Installation
Make it a practice to have all of your gas THE APPLIANCE. appliances checked annually. The P90-NG or P90-LP Direct Vent Fireplace must CLOTHING OR OTHER FLAMMA- 13) Do not slam shut or strike the glass door. be installed in accordance with these instruc- BLE MATERIAL SHOULD NOT BE tions. -
Page 6: Locating Your Gas Stove
72" 1829mm) Up to two kits may be installed on the fireplace. 4) The P90 Direct Vent Gas Fireplace can be Please Note: Only 1 HeatWave kit may be * see mantle clearance instructions installed in a recessed position or framed operated at one time. -
Page 7: Combustible Mantel Clearances
The framed opening is 46-3/8" high x 46-1/2" wide x 19-1/2" deep The P90 Flat Wall Surround, Hearth Pad and Tile Kit cannot be modified in any way. It must be (1168mm high x 1181mm wide x 495mm installed as manufactured. -
Page 8: Facing Requirements
3" (76mm) off of the floor surface You must take into ac- count the depth of the floor covering (carpet, Fireplace tile, linoleum, etc.) when Stand determining the height of the fireplace stand. Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 9: Optional Cover Plate Template
Top Clip VENTING INTRODUCTION The P90 uses the "balanced flue" technology Coaxial system. The inner liner vents products Back View of of combustion to the outside while the outer liner draws outside combustion air into the combustion Cover Plate chamber thereby eliminating the need to use heated room air for combustion and losing warm room air up the chimney. -
Page 10: Venting: Direct Vent System (Flex)
FPI Direct Vent System (Flex) Horizontal Terminations Only These venting systems, in combination with the P90 Direct Vent Gas Fireplace, have been tested and listed as a direct vent heater system by Warnock Hersey. The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram on page 11. -
Page 11: Exterior Vent Termination Locations
INSTALLATION EXTERIOR VENT TERMINATION LOCATIONS Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 12: Venting: Simpson Dura Vent Direct Vent Gs
The Simpson Dura-Vent Direct Vent System offers a complete line of component parts for installation of both horizontal and vertical installations. Many items are offered in decorative black, as well as galvanized finish. We recommend using the galvanized finish for installation with the P90. -
Page 13: Venting: Simpson Dura Vent Components List
Dura-Vent Flue Adaptor 1245 Elbow 640-530/P Riser Vent Terminal 945B 1245B Elbow, Black 946-205 Vinyl Siding Shield for Riser Vent 945G 1245G Elbow, Swivel Terminal 45BG 1245BG Elbow, Black, Swivel 946-206 AstroCap Standoff Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 14: Venting Arrangements Horizontal Terminations
Maintain clearances to combustibles as listed on pages 6 to 8. • Horizontal vent must be supported every 3 feet. • Firestops are required at each floor level and whenever passing through a wall. Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 15: Vertical Terminations
Maintain clearances to combustibles as listed on pages 6 to 8. • Horizontal vent must be supported every 3 feet. • Firestops are required at each floor level and whenever passing through a wall. Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... - Page 16 VENTING ARRANGEMENTS - VERTICAL TERMINATIONS SIMPSON DURA-VENT DIRECT VENT GS SYSTEM (Propane & Natural Gas) The P90 is approved for a maximum 23 ft. (7.0m) vertical, with a maximum 12 ft. (3.7m) horizontal offset using two 90 elbows (two 45...
- Page 17 INSTALLATION The P90 is approved for a maximum 37 ft. (11.3m) straight vertical, with Simpson Dura-Vent Direct Vent GS vent systems for Propane and Natural Gas, as per the diagram 3. The shaded area in the diagram 3 shows all allowable combinations of straight vertical and offset to vertical terminations with Simpson Dura-Vent Direct Vent GS vent systems for Propane and Natural Gas.
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Page 18: Venting - Dura-Vent Horizontal Installations
(Diagram 4). Install the termination Note: Apply sealant "Mill-Pac" to inner cap. pipe and high temperature sili- cone sealant to outer pipe on eve- Diagram 3 ry twist-lock joint. Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 19: Venting - Dura-Vent Vertical Termination
14/12 to 16/12 1.83 10" square and attach with wood over 16/12 to 18/12 2.13 screws (Diagram over 18/12 to 20/12 2.29 over 20/12 to 21/12 2.44 Diagram 3 Diagram 7 Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 20: System (Flex)
1" (25mm) clear- ance is needed at the termination end. We recommend framing a 10"(254mm) x 10"(254mm) (inside dimensions) hole to give struc- tural rigidity for mounting the ter- mination. Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 21: System Data
1/2 psig. (3.45 it is always best to consult with your local kPa). Disconnect piping from valve at pres- authorities and the CAN/CGA B149 installation sures over 1/2 psig. code. Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 22: Conversion To Propane
INSTALLATION CONVERSION KIT FROM NATURAL GAS TO PROPANE MODEL #790-969 FOR P90 USING SIT 820 NOVA GAS VALVE THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION !! Conversion Kit Contains: Qty. -
Page 23: Optional Brick Panels
Note: If the bottom brick panel must be removed: of the grate. Remove the Rear Log Stand, then remove the Burner Tray. See the instructions on 5th Grate Tab page 33. Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... - Page 24 02-75 02-75 02-52 02-55 02-51 02-54 02-50 02-54 02-51 Log indentation 02-52 02-54 Rear Grate Photo shows rear grate tab. Log 02-51 was removed to show the positioning of Log 02-52. Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
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Page 25: Glass Door Installation
Facade into the bracket on the Glass Door and then tighten screw to secure. Secure left side with 2 screws and right side with one screw. Bracket Screw View from underneath of the screw and the bracket. Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 26: Accent Kit Installation
4) Place the emblem over the emblem design on the surround. Insert the studs through the holes. To secure them first put on the split lock washer and then the nut and tighten. Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 27: Remote Control (Optional)
4 AA alkaline batteries in the receiver. Install the receiver and its cover in the wall. Switch the remote receiver to "remote" mode. The remote control is now ready for operation. Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 28: Wiring Diagram
120 Volt away from sharp edges. Power IN Millivolt servicing controls. Wiring er- Wires rors can cause improper and dangerous operation. Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 29: Operating Instructions
Excalibur gas appliances use high tech blowers the glass while it is hot. allowing a longer period before releasing to push heated air farther into the room. It is not gas control knob. Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 30: Lighting Plate Instructions
DO NOT REMOVE THIS INSTRUCTION PLATE 908-017a floating. If there is a problem, call a qualified service person. Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 31: General Vent Maintenance
DO NOT use abrasive materials or chemical cleaners, as they may harm the finish and void the warranty. Clean any fingerprints off before turning the unit on. Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 32: Fan Maintenance
Diagram 2. Diagram 2 7) Attach the two control boxes to the bottom unit base and tighten the 2 screws on the left side and 1 screw on the right side. Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 33: Removing Valve
18) Fire up the unit again and check for proper 11/16" wrench. flame appearance and glow on logs. 17) Remove the 4 Phillips head screws from the sides of the valve bracket and remove valve. Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 34: Parts List
108) 910-165 Fan (120 V) 109) 946-000 Flexible Air Release Duct 918-072b Manual ON-OFF SWITCH 790-969 Conversion Kit - NG to LP ASSEMBLY *Not available as a replacement part. FAN SWITCH ASSEMBLY Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... - Page 35 76) * Deflector - Right 79) 790-525 Burner Assy - NG/LP 82) 511-030 Burner Grate Assy 83) 780-028 Rear Log Support Bracket 85) 780-930 Log Set *Not available as a replacement part. Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
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Page 36: P90 Flush Front Accessories
790-082/10 Handle - Single Door - Nickel 155) 904-721 Push-Fit Ball Plunger 156) * Door Mounting Bracket - Right 157) 904-722 Carriage Bolt - Black 904-722/02 Carriage Bolt - Gold 904-722/10 Carriage Bolt - Nickel Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... - Page 37 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ____________________________________________________________ __________________________________________________________ ____________________________________________________________ _______________________________________________________ _____________________________________________________ __________________________________________________________ _________________________________________________________ _________________________________________________________ ______________________________________________________ ______________________________________________________ _______________________________________________________________ ___________________________________________________________ __________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ _____________________________________________________________ __________________________________________________________ __________________________________________________________ _____________________________________________________ ________________________________________________________ _________________________________________________________ _________________________________________________________ Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
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Page 39: Warranty
FPI and evaluated for manufacturer defect. The authorized selling dealer is responsible for all in-field service work carried out on your Excalibur product. FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers. - Page 40 Dealer Name & Address: ______________________________________________ __________________________________________________________________ Installer: ___________________________________________________________ Phone #: ___________________________________________________________ Date Installed: ______________________________________________________ Serial No.: _________________________________________________________ Excalibur is a trademark of FPI Fireplace Products International Ltd. Printed in Canada © Copyright 2004, FPI Fireplace Products International Ltd. All rights reserved.