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P90 Zero Clearance Direct Vent Gas Fireplace
WARNING:
If the information in these instructions are not followed exactly,
a fi re or explosion may result causing property damage,
personal injury or loss of life.
FOR YOUR SAFETY
Do not store or use gasoline or other fl ammable vapours and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualifi ed
installer, service agency or the gas supplier.
Tested by:
918-525b
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
www.excalibur-fi re.com
MODELS:
P90-NG1 Natural Gas
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
Installation Manual
P90-LP1 Propane
FOR YOUR SAFETY
What to do if you smell gas:
Do not try to light any appliance
Do not touch any electrical switch:
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fi re department.
Owners &
06/14/10
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Related Manuals for Excalibur P90-NG1 Natural Gas
Summary of Contents for Excalibur P90-NG1 Natural Gas
- Page 1 Owners & P90 Zero Clearance Direct Vent Gas Fireplace Installation Manual www.excalibur-fi re.com MODELS: P90-NG1 Natural Gas P90-LP1 Propane WARNING: FOR YOUR SAFETY If the information in these instructions are not followed exactly, What to do if you smell gas: a fi...
- Page 2 To the New Owner: Congratulations! ® You are the owner of a state-of-the-art Excalibur Gas Fireplace by FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. The P90 is a hand crafted appliance and has been designed to provide you with all the warmth and charm of a wood fi replace at the fl ick of a switch. The model P90 has been approved by Warnock Hersey for both safety and effi...
- Page 3 INFORMATION FOR MOBILE/MANUFACTURED HOMES AFTER FIRST SALE ® This Excalibur product has been tested and listed by Warnock Hersey as a Direct Vent Wall Furnace to the following standards: VENTED GAS FIREPLACE HEATERS ANSI Z21.88a-2007/CSA 2.33a-2007 and GAS-FIRED APPLIANCES FOR USE AT HIGH ALTITUDES CAN/CGA 2.17- M91.
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Page 4: Table Of Contents
Installation Procedures ..........28 High Elevation .............29 Gas Line Installation ............29 Pilot Adjustment ............29 Gas Pipe Pressure Testing ..........29 Conversion from NG to LP .........30 Optional Brick Panels ..........34 Log set Installation............35 ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 5: Dimensions
Front Firebox Height 38” (965mm) Height w/ Standoff 45” (1143mm) Unit Depth 19-1/4” (489mm) Height to Vent 40-1/4” (1022mm) Faceplate Width 37” (940mm) Faceplate Height (center) 29-1/4” (743mm) Faceplate Height (edge) 24” (610mm) ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 6: Safety Label
® NOTE: Excalibur units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one. -
Page 7: Requirements
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 8: Installation
SERIOUS HOUSE FIRE. CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES, ESPE- CIALLY THE FIREPLACE GLASS, AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 9: General Safety Information
(gases and other fl ammable vapours and liquids). Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 10: Heatwave Duct System Optional Kit
The HeatWave Duct Kit and the Heat Release vent system be installed only in accordance Kit have different clearance and framing with these instructions. requirements, check the HeatWave and Heat Release manual for details. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 11: Combustible Mantels
(Do not insulate the fi replace itself.) ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 12: Facing Requirement
3" (76mm) off of the floor surface You must take into account the depth of the floor covering (carpet, Fireplace tile, linoleum, etc.) when Stand determining the height of the fi replace stand. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 13: Optional Cover Plate Template
1) Remove 2 screws that secure top clip. Ensure Plates can be to hold cover plate as it will fall forward. folded out. 2) Pull out top clip that is still hooked onto glass. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 14: Venting
7) tube of Mill Pac (1) 8) plated screws (8) 8) plated screws (8) 9) screws #8 x 1-1/2" Drill Point, Stainless 9) screws #8 x 1-1/2" Drill Point, Stainless Steel (4) Steel (4) ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 15: Exterior Vent Termination Locations
* Clearance in accordance with local installation codes and the requirements of the gas supplier 3 feet (91cm) within a height of 15 feet (4.5m) above the meter / regulator assembly 3 feet (91cm) above - if within 10 feet (3m) horizontally ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 16: 4" X 6-5/8" Rigid Pipe Cross Reference Chart
46DVA-ES (N/A - FPI) 4DT-OS SV4SU Wall Thimble-Black 46DVA-WT 4DT-WT 4DWT 4DWT SV4RSM TE-4DE90 Wall Thimble Support/Ceiling Support 46DVA-DC SV4PF TE-4DE90B Firestop Spacer 46DVA-FS 4DT-FS 4DFSP 4DFS SV4BF Trim Plate-Black 4DT-TP 4DFPB 4DCP SV4LA ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... - Page 17 Note: Horizontal runs of vent must be level, or have a 1/4” rise for every 1 foot of run towards the termination. Never allow the vent to run downward - this could cause high temperatures and may present a possible fi re hazard. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
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Page 18: 5" X 8" Rigid Pipe Cross Reference Chart
58DVA-ES - N/A from FPI 5DT-OS Wall Thimble-Black 58DVA-WT 5DT-WT 5DWT TE-5DE90 Wall Thimble Support/Ceiling Support 58DVA-DC TE-5DE90B - N/A from FPI Firestop Spacer 58DVA-FS 5DT-FS 5DFS Trim Plate-Black 58DAV-WFS 5DT-TP 5DCP ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... - Page 19 • A Vent Guard is required when the AstroCap is installed above grade at 7 feet or lower. • The Simpson Dura-Vent and Selkirk Direct Temp horizontal termination caps cannot be used in any applications. • Only the AstroCap XL and Snorkels are certifi ed for horizontal terminations. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
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Page 20: Rigid Pipe Venting Systems
Metal Products Ameri Vent Direct Vent, Security Secure Vent , Selkirk Direct-Temp. AstroCap is a proprietary trademark of FPI Fireplace Products International Ltd. Dura-Vent® and Direct Vent are registered and/or proprietary trademarks of Simpson Dura-Vent Co. Inc. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... - Page 21 INSTALLATION Horizontal & Vertical Terminations for 5" x 8" Venting ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
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Page 22: Rigid Pipe Venting Arrangements - Horizontal Terminations
Maintain clearances to combustibles as listed in the "Clearances" section. • Horizontal vent must be supported every 3 feet. • Firestops are required at each fl oor level and whenever passing through a wall. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 23: Rigid Pipe Venting Arrangements - Vertical Terminations
Please note that all vertical Note: Must use optional rigid pipe adaptor when using rigid vent measurements are taken from systems (Part # 510-994). the base of the unit excluding risers or bottom stand-offs. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... - Page 24 Please note min. 1 5' Min. 4' Max. 10' Min. 7' Max. foot between 90 6' Min. 5' Max. 11' Min. 8' Max. elbows is required. 7' Min. 6' Max. 12' Min. 9' Max. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
- Page 25 5' Max. 7' Min. Please note min. 1 foot 5' Min. 6' Max. 8' Min. between 90 elbows is 6' Min. 7' Max. 9' Min. required. 7' Min. 8' Max. 10' Min. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
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Page 26: Horizontal Terminations
“Mill-Pac” sealant (supplied) to every in- termination cap. ner pipe connection. Failure to do so may result in drafting or performance issues not Diagram 3 covered under warranty. Silicone (red RTV) is optional. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 27: Vertical Terminations
14/12 to 16/12 1.83 square and attach over 16/12 to 18/12 2.13 with wood screws (Diagram 7). over 18/12 to 20/12 2.29 over 20/12 to 21/12 2.44 Diagram 7 Diagram 3 ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 28: Installation Procedures
1" (25mm) clearance is needed at the termination end. We recommend framing a 10"(254mm) x 10"(254mm) (inside dimensions) hole to give structural rigidity for mounting the termination. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 29: High Elevation
Note: If you have an incorrect fl ame pattern, with the unit burning and the setting should Burner Inlet Orifi ce Sizes: ® contact your Excalibur dealer for be within the limits specifi ed on the safety Max. Input Rating 31,000 Btu/h further instructions. -
Page 30: Conversion From Ng To Lp
Remove the glass door (refer to Reinstall new burner orifi ce LP stamped the glass door section in the manual). #51 and tighten. Fig.3 Remove the logs, embers, and brick panels (if used). ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 31: Installation Of The Dc Sparker
(Fig. 6). Plug up the Piezo hole with the plastic bushing. Before Fig. 6 WARNING! Also check that the pilot and main burner injectors are appropriate for the gas type. After ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... - Page 32 Connect the DC spark generator wires mounting bracket. to the SIT Valve with the screw, which is provided in the kit. 14) Tie up the loose wire with the wire clip. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
- Page 33 These instructions must be left with the appliance. Battery Compartment Run the other end of the ground wire and DC spark generator wires through the bushing on the heat shield. Heat Shield ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
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Page 34: Optional Brick Panels
fl at up against the wall. Be very careful not to scratch them on the fi rebox hardware. Note: If the bottom brick panel must be removed: Remove the Rear Log Stand, then remove the Burner Tray. See the "Removing Valve" section. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 35: Log Set Installation
Carefully remove the logs from the box and unwrap them. The logs are fragile, handle with care - do not force into position. Sprinkle the vermiculite over base brick panel. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... - Page 36 Position Log 02-54 across the cutouts in Logs 02-51 and 02-53. The notch in the bottom right end fi tting against the 5th grate tab. Rear Bracket Cutouts 02-54 02-51 5th Grate Tab ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
- Page 37 02-51 02-54 Front Brackets Log Indentation 02-55 02-53 Notch 02-50 02-52 02-54 Rear Grate Tab Photo shows rear grate tab. Log 02-51 was removed to show the positioning of Log 02-52. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
- Page 38 If there is any fl ame hesitation, check that area for any blockage of the burner ports. 02-75 02-55 02-50 02-54 02-51 ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
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Page 39: Glass Door Installation
Facade edge. and then tighten screw to secure. Bracket Secure left side with 2 screws and right side with one screw. Screw View from underneath of the screw and the bracket. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 40: Accent Kit Installation
4) Place the emblem over the emblem design on the surround. Insert the studs through the holes. To secure them fi rst put on the split lock washer and then the nut and tighten. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 41: Optional Remote Control
WALL THERMOSTAT REMOTE CONTROL 1) Run the wire through the right or left side A wall thermostat may be installed if desired, Use the Excalibur ® Remote Control Kit approved gas inlet opening. Be careful not to damage connect the wires as per the wiring diagram. -
Page 42: Wiring Diagrams
120 Volt away from sharp edges. Power IN Millivolt controls. Wiring errors can Wires cause improper and dangerous operation. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... - Page 43 INSTALLATION PROPANE Units and Units Equipped with DC Spark Boxes* *For installation of the DC Spark Box refer to the LP Conversion instructions in this manual. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
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Page 44: Operating Instructions
"PILOT" to "OFF" unless it is partially depressed. Note: Aeration Adjustment should only be performed by an authorized ® Excalibur Installer at the time of 1) Turn burner OFF using "ON/OFF" switch. installation or service. ® Regency Gas Fireplace... -
Page 45: Normal Operating Sounds Of Gas Appliances
Listed below are some examples. All are normal operating sounds and should not be considered as defects in your appliance. Blower: Excalibur ® gas appliances use high tech blowers to push heated air farther into the room. It is not unusual for the fan to make a "whirring"... -
Page 46: Maintenance Instructions
® resistant paint. Excalibur uses StoveBright only be cleaned with a damp cloth. Paint - Metallic Black #6309. WARNING: Do not operate the appliance... -
Page 47: Fan Maintenance
fi rebox. Check that no wire will touch the clearance from the louvers. hot surfaces. Diagram 2. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 48: Removing Valve
16) Undo the "gas out" fl are fi tting with an screws fl ame appearance and glow on logs. 11/16" wrench. 17) Remove the 4 Phillips head screws from the sides of the valve bracket and remove valve. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 49: Parts List
34) * Brick Panel - Left 35) * Brick Panel - Right 36) 904-716 #10 x 5/8" Butt Spacer 511-031 Brick Panel Clip ® ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... - Page 50 PARTS LIST HEAT WAVE DUCT KIT 97 98 HEAT RELEASE DUCT KIT BRICK PANELS ON-OFF SWITCH ASSEMBLY FAN SWITCH ASSEMBLY ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
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Page 51: Burner Assembly & Log Set
Defl ector - Right 79) 791-535 Burner Assy - NG/LP 82) 511-030 Burner Grate Assy 83) 780-028 Rear Log Support Bracket 85) 780-930 Log Set (Complete) *Not available as a replacement part. ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 52: Flush Front Accessories
Door Mounting Bracket - Right 790-918 Surround - Antique Copper - Complete 168) * Door Mounting Bracket - Left 141) * Surround - Faceplate - Excalibur ® 142) * Surround - Louver *Not available as a replacement part. 143) 904-621... - Page 53 NOTES ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
- Page 54 NOTES ® Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
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Page 55: Warranty
It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evalu- ated for manufacturer defect. The authorized selling dealer is responsible for all in-fi eld service work carried out on your Excalibur product. FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers. - Page 56 FPI Fireplace Products International Ltd. is pleased to extend this Limited Lifetime Warranty to the ® original purchaser of a Excalibur Product. See the inside back cover for details. ® Register your Excalibur online at http://www.excalibur-fi...