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P90 Zero Clearance Direct Vent Gas Fireplace
WARNING:
If the information in these instructions are not followed exactly,
a fire or explosion may result causing property damage,
personal injury or loss of life.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapours and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
Tested by:
918-072d
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
www.excalibur-fire.com
MODELS:
P90-NG Natural Gas
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
Installation Manual
P90-LP Propane
FOR YOUR SAFETY
What to do if you smell gas:
Do not try to light any appliance
Do not touch any electrical switch:
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
If you
cannot reach your gas
supplier, call the fire department.
Owners &
01/09/06
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Related Manuals for Excalibur Excalibur P90-NG
Summary of Contents for Excalibur Excalibur P90-NG
- Page 1 www.excalibur-fire.com Owners & P90 Zero Clearance Direct Vent Gas Fireplace Installation Manual MODELS: P90-NG Natural Gas P90-LP Propane WARNING: FOR YOUR SAFETY If the information in these instructions are not followed exactly, What to do if you smell gas: a fire or explosion may result causing property damage, ...
- Page 2 To the New Owner: Congratulations! You are the owner of a state-of-the-art Excalibur Gas Fireplace by FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. The P90 is a hand crafted appliance and has been designed to provide you with all the warmth and charm of a wood fireplace at the flick of a switch.
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Page 3: Table Of Contents
TABLE OF CONTENTS Page Page Safety Label SIT Valve Description ..........23 Conversion to Propane ..........24 Safety Label ............... 4 Optional Brick Panels ..........25 Log Set Installation ........... 25 Installation Glass Door Installation ..........27 Front Facade ............27 Important Message ............. -
Page 4: Safety Label
SAFETY LABEL This is a copy of the label that accompanies each P90 Zero Clearance Direct Vent Gas Fireplace. We have printed a copy of the contents here for your review. The safety label is located on the front inside base of the unit, visible when the bottom louver is open. -
Page 5: Installation
INSTALLATION IMPORTANT: 12) Installation and any repairs to this appliance YOUNG CHILDREN SHOULD BE should be done by a qualified service per- SAVE THESE CAREFULLY SUPERVISED WHEN son. A professional service person should THEY ARE IN THE SAME ROOM be called to inspect this appliance annually. INSTRUCTIONS Make it a practice to have all of your gas AS THE APPLIANCE. -
Page 6: Locating Your Gas Stove
INSTALLATION This includes: actually installing this appliance. Have a Clearance to Combustibles from: qualified inspector, dealer, or installer review Back 0" (0mm) 1) Clocking the appliance to ensure the correct your plans before installation. Side 0" (0mm) firing rate (rate noted on label 35,000 Btu/h) Floor 0"... -
Page 7: Combustible Mantel Clearances
INSTALLATION FRAMING AND COMBUSTIBLE MANTELS FINISHING Because of the extreme heat this fireplace emits, the mantel clearances are critical. 1) Determine the total thickness of facing mate- Combustible mantel clearances from top of rial (e.g. drywall plus ceramic tiles) to allow unit are shown in Diagram below. -
Page 8: Facing Requirements
INSTALLATION 4) Note: The unit does Facing Over 1" (25mm) Thick not have to be com- pletely enclosed in a If the facing material is over 1" (25mm) thick (example: brick or river chase. The clearance rock), install the facing around the perimeter of the face. You may wish on top of the unit is to make a face template as shown on the diagram. -
Page 9: Optional Cover Plate Template
INSTALLATION OPTIONAL COVER UNIT ASSEMBLY 3) Attach the standoff securely to the top with 2 screws per standoff (on opposite corners). PRIOR TO PLATE TEMPLATE INSTALLATION 1) Ensure top clip screws are at top of oblong Side Nailing Strips holes before installation. The 2 Top Standoffs must be correctly posi- The side nailing strips come attached to the unit. -
Page 10: Venting: Direct Vent System (Flex)
INSTALLATION VENTING FPI Direct Vent System (Flex) Horizontal Terminations Only These venting systems, in combination with the P90 Direct Vent Gas Fireplace, have been tested and listed as a direct vent heater system by Warnock Hersey. The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram on page 11. If a longer run is needed, the FPI Direct Vent Notes: FPI Direct Vent (Flex) System Termination... -
Page 11: Exterior Vent Termination Locations
INSTALLATION EXTERIOR VENT TERMINATION LOCATIONS Excalibur P90 Zero Clearance Direct Vent Gas Fireplace... -
Page 12: Rigid Pipe Venting Components List
INSTALLATION RIGID PIPE VENTING COMPONENTS LIST All Simpson Dura-Vent components are available directly from FPI. Description Simpson Dura-Vent Selkirk Amerivent Direct VentGS Direct-Temp Direct Vent 6" Pipe Length, Galvanized 4DT-6 6" Pipe Length, Black 908B 4DT-6B 7" Pipe Length, Galvanized 7"... -
Page 13: Rigid Pipe Venting Systems
INSTALLATION RIGID PIPE VENTING SYSTEMS The minimum components required for a basic horizontal termination are: Flat Wall Installation Horizontal Termination Cap Wall Thickness Vent Length Elbow (inches) Required (inches) Rigid Pipe Adaptor 4" 5-1/2" 6" Wall Thimble 7" 8-1/2" 9" Length of pipe to suit wall thickness 10"... - Page 14 INSTALLATION Horizontal & Vertical Terminations for 5" x 8" Venting Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
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Page 15: Venting Arrangements Horizontal Terminations
INSTALLATION RIGID PIPE VENTING ARRANGEMENTS - HORIZONTAL TERMINATIONS FPI DIRECT VENT SYSTEM (FLEX) (Propane & Natural Gas) The diagram shows all allowable combinations of vertical runs with horizontal terminations, using one 90 elbow (two 45 elbows equal one 90 elbow). All Rigid Pipe Systems All Rigid Pipe Systems 4"... -
Page 16: Vertical Terminations
INSTALLATION RIGID PIPE VENTING ARRANGEMENTS - VERTICAL TERMINATIONS The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations , using two 90 elbow, with rigid pipe vent systems for Propane and Natural Gas. •... - Page 17 INSTALLATION The P90 is approved for a maximum 40 ft. straight vertical, with rigid pipe 4" x 6-5/8" vent systems for Propane and Natural Gas, as per diagram. The shaded area in the diagram show all allowable combinations of straight vertical and offset to vertical terminations with rigid pipe vent systems for Propane and Natural Gas.
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Page 18: Horizontal Venting
INSTALLATION Horizontal Venting with Two (2) 90 Elbows Must Use: 5" x 8" Simpson Direct Vent GS Piping with FPI Increaser Starter Collar (Part #946-605). One 90 elbow = Two 45 elbows. Option H + H1 With these options, maxi- 6"... -
Page 19: Vertical Venting
INSTALLATION Vertical Venting with Two (2) 90 Elbows Must Use: 5" x 8" Simpson Direct Vent GS Piping with FPI Increaser Starter Collar (Part #946-605), unless V1 is greater than or equal to 4-6" then use 4" x 6-5/8" piping. One 90 elbow = Two 45 elbows. -
Page 20: Venting - Dura-Vent Horizontal Installations
INSTALLATION HORIZONTAL b) Horizontal runs of vent must be sup- ported every three feet. Wall straps are INSTALLATIONS available for this purpose. 5) Mark the wall for a 10" x 10" square hole. Install the vent system according to the The center of the square hole should line manufacturer's instructions included with up with the centerline of the horizontal pipe. -
Page 21: Venting - Dura-Vent Vertical Termination
INSTALLATION VERTICAL 4) Assemble the desired lengths of pipe and elbows. Ensure that all pipes and elbow TERMINATION connections are in the fully twist-locked position and sealed. 1) Maintain the 1-1/2" clearances 5) Cut a hole in the roof centered on the small (air spaces) to combustibles drilled hole placed in the roof in Step 2. -
Page 22: System (Flex)
INSTALLATION 4) Separate the 2 halves of the wall thimble increased. A poor draft, or down drafting can and securely fasten the one with the tabs to result from high wind conditions near big trees the outside wall making sure that the tabs or adjoining roof lines, in these cases, increas- are on top and bottom. -
Page 23: System Data
INSTALLATION The manifold pressure is controlled by a regulator When using copper or flex connectors use only P90-NG System Data built into the gas control, and should be checked approved fittings. Always provide a union so that gas lines can be easily disconnected for at the pressure test point. -
Page 24: Conversion To Propane
INSTALLATION CONVERSION KIT FROM NATURAL GAS TO PROPANE MODEL #790-969 FOR P90 USING SIT 820 NOVA GAS VALVE THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION !! Conversion Kit Contains: Qty. -
Page 25: Optional Brick Panels
INSTALLATION LOG SET OPTIONAL INSTALLATION BRICK PANELS 02-75 02-51 Read the instructions below carefully and 1) Open the bottom louver door. Loosen the 2 refer to the diagrams. If logs are broken screws holding the Burner ON/OFF switch do not use the unit until they are replaced. and bracket to the bottom louver and lift the Broken logs can interfere with the pilot assembly out. - Page 26 INSTALLATION 9) Sit Log 02-50 on the front left side of the 10) Place the embers on the front of the burner burner. Push the back of the log against tray in the places shown on the photos the 2 front brackets with the notch on the bottom of the log fitting into the first grate tab.
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Page 27: Glass Door Installation
INSTALLATION OPTIONAL GLASS DOOR SCREEN DOOR INSTALLATION 1) Attach door bracket to side using 2 1) Fit top door bracket over the flange at the screws. top of the firebox. Single Screen Door - only attach to right side of unit. 2) Secure with 2 screws on the bottom. -
Page 28: Accent Kit Installation
INSTALLATION ACCENT KIT INSTALLATION 5) Remove the 2 studs on the sides of the Hood. Insert the new studs 1) Remove the rivets from the surround by pulling out the hoseclamp with through the holes and secure them by first putting on the washer and a screwdriver or plyer. -
Page 29: Remote Control (Optional)
INSTALLATION Option 3: Option 1: Option 2: REMOTE CONTROL WALL THERMOSTAT WALL SWITCH A wall thermostat may be installed if desired, Use the Excalibur Remote Control Kit approved 1) Run the wire through the right or left side connect the wires as per the wiring diagram. for this unit. -
Page 30: Wiring Diagram
INSTALLATION WIRING DIAGRAM This heater does not require a 120V A.C. sup- (Do not cut the ground terminal off under NOTE: Even if the fan is not purchased ply for operation. In case of a power failure, the any circumstances.) with the unit, it is still a good idea burner switch and the optional remote control/ to bring power to the receptacle box... -
Page 31: Operating Instructions
OPERATING INSTRUCTIONS 3) Turn gas control knob counterclockwise OPERATING so indicator points to the "PILOT" position. During the first few fires, a white film Depress the gas control knob fully. Depress may develop on the glass front as part INSTRUCTIONS the igniter button several times until the of the curing process. -
Page 32: Lighting Plate Instructions
OPERATING INSTRUCTIONS NORMAL OPERATING Copy of the Lighting Plate Instructions SOUNDS OF GAS APPLIANCES It is possible that you will hear some sounds from your gas appliance. This is perfectly normal due to the fact that there are various gauges and types of steel used within your appliance. -
Page 33: Maintenance
MAINTENANCE MAINTENANCE GLASS GASKET out the joints, Continuous condensation can cause corrosion of caps, pipe, and fittings. It INSTRUCTIONS may be caused by having excessive lateral If the glass gasket requires replacement use a runs, too many elbows, and exterior por- tadpole glass gasket (Part # 936-155). -
Page 34: Fan Maintenance
MAINTENANCE FAN MAINTENANCE Unit must be grounded at all times. Do To Remove the Fan not cut the ground terminal off under any circumstances. 1) Shut the power off. To Install the Fan 2) Reverse the above instructions. 1) Shut the power off. Note: The bearings are lubricated for life. -
Page 35: Removing Valve
MAINTENANCE REMOVING VALVE Hint: If you are using black pipe, ensure that there is a union by the valve, otherwise removal will be almost 1) Shut the power off. impossible. 2) Open the bottom louver door. Loosen the 2 screws holding the Burner ON/OFF switch INSTALLING VALVE and bracket to the bottom louver and lift the assembly out. -
Page 36: Parts List
PARTS LIST P90 MAIN ASSEMBLY Part # Description Part # Description Part # Description 38) 910-241 Switch-Burner ON/OFF 430-129 Receptacle Box Mount 91) 946-002 Round to Oval Adaptor Thermodisc Bracket (3-way) 92) 946-001 Oval Duct Adaptor 910-428 Duplex Receptacle 910-899 Wire Harness - Valve to 93) 946-007 Angle Bracket... - Page 37 PARTS LIST HEAT WAVE DUCT KIT 97 98 HEAT RELEASE DUCT KIT BRICK PANELS ON-OFF SWITCH ASSEMBLY FAN SWITCH ASSEMBLY Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
- Page 38 PARTS LIST P90 BURNER ASSEMBLY & LOG SET Part # Description 52) 910-190 Piezo Ignitor & Nut 53) 780-021 Gasket - Valve Access Plate 790-574/P Valve Assy - Natural Gas 790-576/P Valve Assy - Propane 56) * Valve Tray - NG/LP 57) 910-378 Valve - S.I.T.
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Page 39: P90 Flush Front Accessories
PARTS LIST P90 FLUSH FRONT ACCESSORIES Part # Description Part # Description 790-518 Door Assembly - Complete 790-930 Double Screen Door - Complete - Black 132) 790-137 Flush Door Frame 790-932 Double Screen Door - Complete - Gold 135) 940-326/P Glass (Flush) 790-931 Double Screen Door - Complete - Nickel... - Page 40 NOTES ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
- Page 41 NOTES ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
- Page 42 NOTES ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ Excalibur P90 Zero Clearance Direct Vent Gas Fireplace...
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Page 43: Warranty
WARRANTY Excalibur Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the original purchaser of a Excalibur Product. - Page 44 Excalibur fireplace products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door. FPI Fireplace Products International Ltd. is pleased to extend this Limited Lifetime Warranty to the original purchaser of a Excalibur Product.