Natural/L.p. Gas Burner; Replacing The Thermocouple - Whirlpool FG1H5040T3NOV Installation And Use Manual

Gas water heater with the flame lock
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Natural
Gas Burner (Low Nox)
1.
Take off the burner by removing the two(2) screws
located underneath the burner.
.
Check the burner to see if it is dirty or clogged. The
burner may be cleaned with soap and hot water
(Figure 23B).
Figure
23B
Manifold
Door
Natural
Gas (Low
Nox)
Assembly
Burner
Assembly
S
Two
Piece
Wire
Burner
Connector
,_.
Igniter
Wire
Pilot
Tube
Gasket
Thermocouple
Pilot
Bracket
Viewport
Thermocouple
\
Retainer
Clip
Pilot
Assembly
LP. Gas Burner
1.
Separate the pilot bracket from the LR burner by
removing screw.
2.
Loosen set screw located on top of the L P. burner
near the manifold door. Carefully, pull the burner
away from the manifold door assembly.
3.
Check the burner to see if it is dirty or clogged. The
burner may be cleaned with soap and hot water
(Figure 23C).
Figure
23C
Manifold
Door
LP.
Gas Burner
Manifold
Door
Assembly
Assembly
Gasket
_ig
Two
Piece
Wire
niter
Wire
\
Pilot
Tube
Manifold
Pilot
Assembly
Thermocoupte
Pilot
Bracket
Retainer
Clip
Thermocouple
,'iewport
Replacing
the Thermocouple
Important:
Use only a factory authorized Flame
Lock
TM
safety system thermocouple for replacement.
1.
Remove the manifold assembly as directed
previously.
2.
Remove the retainer clip from the back of the two
piece wire connector. Remove the two piece wire
connector from the manifold door. Remove the
thermocouple
(Figure 24).
3.
Pull the thermocouple from the pilot assembly.
(Figures 23, and 27).
4.
Push the new thermocouple through the holes in
the pilot bracket. Insert the thermocouple tube into
the holes provided in the pilot assembly until it
clicks into place.
5.
Position the new thermocouple
through the larger
opening of the two piece wire connector (Figure
24). Note: Thermocouple
contains
a thermal
fuse. Do not bend in the location shown below
(Figure 25). Be sure igniter wire is positioned
through the small opening of the two piece wire
connector.
.
See "Replacing Manifold Assembly" at the top of
next column.
Figure
24
Other
fittings
Two
Piece Wire
not shown
Connector
for clarity
Assembly
igniter
Wire
Retainer
Clip
/
Thermocouple
Manifold
S
Door
Two
Piece"
Wire
Connector
Figure
25
Thermocouple
Assembly
Notice:
Thermocouple
must not be bent
in this location.
22

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