Table of Contents
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WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or death.
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch;
do not use any phone in your
building.
•
Immediately call your gas supplier
from a neighbor's phone. Follow
the gas supplier's instructions.
•
If you cannot reach your gas
supplier, call the fire department.
Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
INSTALLER:
•
AFFIX THESE INSTRUCTIONS TO OR ADJACENT
TO THE WATER HEATER.
OWNER:
•
RETAIN THESE INSTRUCTIONS AND WARRANTY
FOR FUTURE REFERENCE. RETAIN THE ORIGINAL
RECEIPT AS PROOF OF PURCHASE.
Energy Smart Gas
Water Heater
with the Flame Lock
Safety System
Installation
Instructions and
Use & Care Guide
NATURAL GAS MODELS ONLY
To obtain technical, warranty, or service assistance during or after
the installation of this water heater, visit our website at:
http://www.whirlpoolwaterheatersupport.com
or call toll free
1-877-817-6750
When calling for assistance, please have the following
information ready:
1.
Model number
2.
7 digit product number
3.
Serial number
4.
Date of installation
5.
Place of purchase
Table of Contents ......................................................
™
2
6510374
W10100870
February 2006
1
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Summary of Contents for Whirlpool 6510374
- Page 1 1-877-817-6750 When calling for assistance, please have the following information ready: Model number 7 digit product number Serial number Date of installation Place of purchase Table of Contents ... ™ 6510374 W10100870 February 2006...
-
Page 2: Table Of Contents
WATER HEATER SAFETY Your safety and the safety of others are very important. We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages. This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. -
Page 3: Water Heater Safety
INSTALLING YOUR GAS WATER HEATER Important Information About This Water Heater This gas water heater was manufactured to voluntary safety standards to reduce the likelihood of a fl ammable vapor ignition incident. New technology used in meeting these standards makes this product more sensitive to installation errors or improper installation environments. -
Page 4: Location Requirements
WARNING FLAMMABLES Flammable Vapors FIRE AND EXPLOSION HAZARD Can result in serious injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Storage of or use of gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance can result in serious injury or death. -
Page 5: Clearances And Accessibility
IMPORTANT: The water heater should be located in an area where leakage of the tank or connections will not result in damage to the area adjacent to the water heater or to lower floors of the structure. Due to the normal corrosive action of the water, the tank will eventually leak after an extended period of time. -
Page 6: Gas Supply
Gas Supply WARNING Explosion Hazard Use a new CSA approved gas supply line. Install a shut-off valve. Do not connect a natural gas water heater to an L.P. gas supply. Do not connect an L.P. gas water heater to a natural gas supply. -
Page 7: Combustion Air Supply And Ventilation
Table 1 Natural Gas Pipe Capacity Table (Cu. Ft./Hr.) Capacity of gas pipe of different diameters and lengths in cu. ft. per hr. with pressure drop of 0.3 in. and specific gravity of 0.60 (natural gas). Nominal Iron Pipe Size, in. 1-1/4 1050 1-1/2... -
Page 8: Unconfined Space
Unconfined Space A water heater in an unconfined space uses indoor air for combustion and requires at least 50 cubic feet for each 1,000 BTUH of the total input for all gas appliances. The table below shows a few examples of the minimum square footage (area) required for various BTUH inputs. -
Page 9: All Air From Outdoors
All Air from Outdoors Outdoor fresh air can be provided to a confined area either directly or by the use of vertical and horizontal ducts. The fresh air can be taken from the outdoors or from crawl or attic spaces that freely communicate with the outdoors. Attic or crawl spaces cannot be closed and must be properly ventilated to the outside. -
Page 10: Vent Pipe System
Vent Pipe System This water heater uses a non-direct, single-pipe vent system to remove exhaust gases created by the burning of fossil fuels. Air for combustion is taken from the immediate water heater location or is ducted in from the outside (see “Combustion Air Supply and Ventilation”). -
Page 11: Chimney Connection
Chimney Connection IMPORTANT: Before connecting a vent to a chimney, make sure the chimney passageway is clear and free of obstructions. The chimney must be cleaned if previously used for venting solid fuel appliances or fireplaces. Also consult local and state codes for proper chimney sizing and application or, in the absence of local and state codes, the “National Fuel Gas Code”, ANSI Z223.1(NFPA 54)-latest edition. -
Page 12: Water System Piping
Water System Piping Piping Installation Piping, fittings, and valves should be installed according to the installation drawing (Figure 13). If the indoor installation area is subject to freezing temperatures, the water piping must be protected by insulation. Water supply pressure should not exceed 80% of the working pressure of the water heater. -
Page 13: Temperature And Pressure Relief Valve
Closed System/Thermal Expansion Periodic discharge of the temperature and pressure relief valve may be due to thermal expansion in a closed water supply system. The water utility supply meter may contain a check valve, backflow preventer or water pressure reducing valve. -
Page 14: Special Applications
Figure 15B T&P Relief Valve Insulation Manual Relief Lever T&P Relief Valve T&P Relief Valve Drain Line T&P Relief Valve and Pipe Insulation 1. Locate the T&P Relief Valve on the water heater. 2. Locate the slit running the length of the insulation. Spread this slit open and slip it over the T&P Relief Valve. -
Page 15: Installation Checklist
Installation Checklist Water Heater Location □ Centrally located with the water piping system. Located as close to the gas piping and vent pipe system as possible. □ Located indoors and in a vertical position. Protected from freezing temperatures. □ Proper clearances from combustible surfaces maintained and not installed directly on a carpeted floor. -
Page 16: Operating Your Water Heater
OPERATING YOUR WATER HEATER Lighting Instructions Read and understand these directions thoroughly before attempting to light or re-light the pilot. Make sure the viewport is not missing or damaged. (See Figure 23) Make sure the tank is completely filled with water before lighting the pilot. -
Page 17: Checking The Draft
Checking the Draft WARNING Burn Hazard Do not touch vent. Doing so can result in burns. After successfully lighting the water heater, allow the unit to operate for 15 minutes and check the drafthood relief opening for proper draft. Make sure all other appliances in Figure 17 the area are operating and... -
Page 18: Operating The Temperature Control System
Operating the Temperature Control System Figure 19B Temperature Control System STATUS LIGHT CODE Flashes are displayed 1 second apart at 3 second intervals 150° STATUS LIGHT CODE Mark Flashes are displayed 1 second apart at 3 second intervals 120° Mark Water Temperature Adjustment The water temperature can be adjusted from 110°F to 150°F. -
Page 19: Operational Conditions
Operational Conditions Condensation Moisture from the products of combustion condenses on the tank surface and the outside jacket of the water heater and forms drops of water which may fall onto the burner or other hot surfaces. This will produce a “sizzling” or “frying” noise. -
Page 20: Maintenance Of Your Water Heater
MAINTENANCE OF YOUR WATER HEATER Draining and Flushing It is recommended that the tank be drained and flushed every 6 months to remove sediment which may build up during operation. The water heater should be drained if being shut down during freezing temperatures. To drain the tank, perform the following steps: 1. -
Page 21: Replacement Parts
Replacement Parts IMPORTANT: The following maintenance procedures are for the Flame Lock ™ Safety System components and should be performed by a qualified person. Replacement parts may be ordered through your plumber or the local distributor. Parts will be shipped at prevailing prices and billed accordingly. -
Page 22: Replacing The Pilot Assembly
Replacing the Pilot Assembly 1. Remove the manifold assembly as directed previously. 2. Remove the retainer clip from the back of the two piece wire connector and remove the two piece wire connector from the manifold door (Figure 25). 3. Locate and remove the screws on the underside of the burner. -
Page 23: Piezoelectric Igniter System
Replacing the Manifold Assembly WARNING Explosion Hazard Tighten both manifold door screws securely. Remove any fiberglass between gasket and combustion chamber. Replace viewport if glass is missing or damaged. Replace two piece wire connector if missing or removed. Replace door gasket if damaged. Failure to follow these instructions can result in death, explosion, or fire. -
Page 24: Troubleshooting Charts
Removing and Replacing the Gas Control Valve/Thermostat IMPORTANT: The gas control valve/thermostat is a standard valve with wire leads that connect to a thermal switch. Removing the Gas Valve: 1. Turn the gas control/temperature knob to the “OFF” position (Figure 19). 2. - Page 25 PROBLEM HIGH OPERATION COSTS Thermostat set too high Sediment or lime in tank Water heater too small for job Wrong piping connections Leaking faucets Gas leaks Wasted hot water Long runs of exposed piping Hot water piping in exposed wall INSUFFICIENT HOT WATER 1.
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Page 26: Troubleshooting Charts
PILOT LIGHT TROUBLESHOOTING CHART Section A: Pilot light will not light (new installation). Is the manual gas shut-off valve, Turn the manual gas shut-off valve to located in the supply line to the the on position and follow the lighting water heater, in the on position? instructions on the front of the water heater. -
Page 27: Repair Parts Illustration
REPAIR PARTS ILLUSTRATION When ordering repair parts always give the following information: 1. Model, serial, and product number 2. Type of gas 3. Item number 4. Parts description Repair Parts List Item Parts Description DRAFTHOOD REDUCER RING - SOME MODELS FLUE BAFFLE HEAT TRAP (COLD) - SOME MODELS HEAT TRAP (HOT) - SOME MODELS... -
Page 28: Listed Parts Kits And Illustrations
Item 17: Contains viewport Item 18: Contains replacement thermistors Item #18 WHIRLPOOL, FLAME LOCK & DESIGN, and FLAME LOCK are trademarks of Whirlpool, U.S.A. © 2006 Whirlpool Corporation. All rights reserved. Manufactured under license by American Water Heater Company, Tennessee.