Dukane iQ Series User Manual
Ultrasonic generator/power supply
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- User manual (178 pages) ,
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Intelligent Assembly Solutions
iQ
Series
ULTRASONIC GENERATOR/POWER SUPPLY
Auto
AUTOMATED
HAND PROBE
PRESS
User's Manual
Dukane Part No. 403 - 573 - 02
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Dukane Intelligent Assembly Solutions • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797
4900 • FAX (630) 797
4949
ISO 9001:2008
Products are manufactured in ISO
www.dukane.com/us
registered facilities.
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Table of Contents
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Summary of Contents for Dukane iQ Series
- Page 1 HAND PROBE PRESS User’s Manual Dukane Part No. 403 - 573 - 02 Dukane Intelligent Assembly Solutions • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797 4900 • FAX (630) 797 4949 ISO 9001:2008 Products are manufactured in ISO www.dukane.com/us...
- Page 2 Printed in the United States of America. Part Number: 403–573–02 This ultrasonic equipment is manufactured under one or more of the following U.S. Patents: 3,780,926 3,825,481 4,131,505 4,277,710 5,798,599 5,880,580 6,984,921, 7,225,965 7,475,801, and 7,819,158, B2 Page ii Dukane Manual Part No. 403-573-02...
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Page 3: Revision History
Copyright page modified: Specifications subject to change statement added, and Patent 7,819,158 B2 added. Updated Dukane ISO certification statement to 2008. How to Lift Safely information added to Section 2, Health and Safety. International Protection Rating added to Section 5, Specifications. - Page 4 Series, Auto User’s Manual This page intentionally left blank Page iv Dukane Manual Part No. 403-573-02...
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Page 5: Table Of Contents
E-Stop Circuitry Connection Examples ..46 Section 7 - Contacting Dukane . . . . . . . . . . . . . . . . 47 Dukane Manual Part No. 403-573-02... - Page 6 Series, Auto User’s Manual This page intentionally left blank Page vi Dukane Manual Part No. 403-573-02...
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Page 7: Section 1- Introduction
Key Generator Features ....4 Thermal Considerations ....5 Page Dukane Manual Part No. 403-573-02... - Page 8 Series, Auto User’s Manual This page intentionally left blank Page 2 Dukane Manual Part No. 403-573-02...
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Page 9: General User Information
(e.g. –I, –II, –III). As an example, Fig- ure 3–2 would be the second illustration in section three while Table 3–II would be the second table in section three. Condition Hearing Electrical or Practice Protection Hazard Page 3 Dukane Manual Part No. 403-573-02... -
Page 10: Generator Overview
(Contact your Europe or 208VAC @60Hz in the United States. local Dukane sales representative for more information.) There are no internal transformer taps to change Users can modify generator performance to meet a wide for worldwide operation. -
Page 11: Thermal Considerations
600 watts or less of power at less than a 50% duty Dukane sales representative. cycle. For applications that require higher duty cycles, an optional cooling package is available, Part Number 438- NOTE 962. - Page 12 Series, Auto User’s Manual This page intentionally left blank Page Dukane Manual Part No. 403-573-02...
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Page 13: Section 2- Health And Safety
How to Lift Safely ........11 Page 7 Dukane Manual Part No. 403-573-02... - Page 14 Series, Auto User’s Manual This page intentionally left blank Page Dukane Manual Part No. 403-573-02...
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Page 15: General Considerations
Labor about the particular type of plastic(s) you are using. When plastic materials are being processed, they may emit fumes and/or gases that could be hazardous. Make sure you have adequate ventilation whenever these plastics are processed. Page Dukane Manual Part No. 403-573-02... -
Page 16: Electrical Safety
Figure 2–1 AC Line Connection (pluggable) AC line connector. Wire Color Terminal North America Europe (Live) Black Lt. Brown Green w/yellow (Ground) Green stripe (Neutral) White Lt. Blue Table 2-I Conventional Wire Color Code Page 0 Dukane Manual Part No. 403-573-02... -
Page 17: How To Lift Safely
To place the object below the level of your waist, follow the same procedures in re- verse order. Remember, keep your back as vertical as possible and bend at the knees. Page Dukane Manual Part No. 403-573-02... - Page 18 Series, Auto User’s Manual This page intentionally left blank Page 2 Dukane Manual Part No. 403-573-02...
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Page 19: Section 3- Installation
Connecting Cables ........24 MPC Module Status LEDs ......25 Page 3 Dukane Manual Part No. 403-573-02... - Page 20 Series, Auto User’s Manual This page intentionally left blank Page 4 Dukane Manual Part No. 403-573-02...
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Page 21: Unpacking
Drawing.) Use them to securely mount the unit vertically or horizontally in your equipment cabinet. If the generator is installed inside an enclosure with a door, be sure there is adequate clearance for the system cables with the door closed. Page 5 Dukane Manual Part No. 403-573-02... -
Page 22: Power Grounding
Figure 3-1 on the following page. CAUTION If you have any questions about the grounding of your equipment and/or the electri- cal box, contact a qualified electrician. Page Dukane Manual Part No. 403-573-02... -
Page 23: Connecting Cables
3.35 [85.09] POWER STATUS (LED) SYSTEM I/O [ mm ] [19.05] U/S CONNECTOR See NOTE on Page 22 . AMPLITUDE CONTROL ADJUSTMENT CONNECTOR POWER INLET CONTROL BASE MOUNTING BRACKETS(2) Figure 3-1 Generator Front View - Standard Model Page 7 Dukane Manual Part No. 403-573-02... -
Page 24: System I/O Connector Pinout
Analog Power Out + (1mV = 1 Watt) Analog Power Out - (analog monitor signal common, non-isolated) Fault Reset Input U/S Active Input Input Common (electrically isolated from chassis ground) Table 3-I System I/O Connector Signals Page Dukane Manual Part No. 403-573-02... - Page 25 Pin 7 (Output Common) Pin 7 is connected to chassis ground. The non-isolated NPN status output signals can drive isolated PNP inputs on the automation control system. Refer to Section 6 for wiring examples to connect output signals. Page Dukane Manual Part No. 403-573-02...
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Page 26: Optional Mpc Interface Model
Step 6. MPC INTERFACE - Attach one end of the MPC The connections needed for the MPC Interface board are Interface cable (Dukane # 200-1408-XX) to the described below. Connections required for the external MPC Interface connector on the iQ Auto panel MPC module are also described below. -
Page 27: Mpc I/O Connector Pinout
MPC I/O connector are both electrically isolated from chassis ground, but they are connected together. Both of these signals must be connected to the same voltage potential, either automation system ground or the automation sys- tem positive supply voltage. Page 2 Dukane Manual Part No. 403-573-02... -
Page 28: Mpc Probe Control
Improperly assembled Off Off ultrasound cables can result in high Off On voltage arcing and will destroy the ultrasound connectors. On Off On On Table 3-III MPC Setup Bit Inputs Page 22 Dukane Manual Part No. 403-573-02... -
Page 29: Mpc Module Installation Guide
[45 mm] [171.5 mm] [57.2 mm] 10.88 1.75 10.50 2.25 MPC0808 [277 mm] [45 mm] [266.7 mm] [57.2 mm] 18.25 1.75 18.00 2.25 MPC1616 [464 mm] [45 mm] [457.2 mm] [57.2 mm] Figure 3-3 MPC Module Cutout Guide Page 23 Dukane Manual Part No. 403-573-02... -
Page 30: Connecting Cables
(or to the equipment enclosure into which your system is installed). 2. U/S (ultrasonic) cable (Dukane P/N 200-479-XX - Order the correct cable length for your installation.) - Connect one end of the cable to the left rear U/S connector of the MPC module- in Figure 3-4. -
Page 31: Mpc Module Status Leds
- trying to select channel 10 for an 8 channel system, for instance. If this lights up RED, a hardware fault has been sensed, and the unit should be returned to Dukane for NOTE servicing. Refer to Section 4, System Opera- tion, for more information. - Page 32 Series, iQ Series, Auto User’s Manual Auto User’s Manual This page intentionally left blank Page 2 Page 2 Dukane Manual Part No. 403-573-02...
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Page 33: Section 4 - System Operation
Standard iQ Auto System Operational Test ....29 iQ Auto System with MPC Operational Test ....30 Page 27 Page 27 Dukane Manual Part No. 403-573-02... - Page 34 Series, iQ Series, Auto User’s Manual Auto User’s Manual This page intentionally left blank Page 2 Page 2 Dukane Manual Part No. 403-573-02...
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Page 35: Standard Iq Auto System Test
Fault Reset Input is activated. Ultrasound Activation Connections Usually an automated control system is wired to this control input. Continued Optionally - A manual switch could be wired to this control input. Page 2 Page 2 Dukane Manual Part No. 403-573-02... -
Page 36: Iq Auto System With Mpc Test
Refer to the iQ Auto installation instructions in module. If a circuit failure is discovered, return Section 3, if needed. the MPC Module to Dukane for service. Refer to Section 6 - Automation Interface - for in- Step 3. After completing Step 2, test ultrasound output formation on wiring system controls, if needed. - Page 37 (Resets same as Average Overload) • Overtemperature (Automatically resets on cool-down) • Power Not OK (AC line voltage under 180VAC) • Frequency Overload (Automatically resets on next cycle, or until an activation of Fault Reset Input) Page 3 Page 3 Dukane Manual Part No. 403-573-02...
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Page 39: Section 5 - Specifications
AC Power Requirements ......38 Regulatory Agency Compliance ..... . . 39 Dukane Manual Part No. 403-573-02 Page 33... - Page 40 Series, Auto User’s Manual This page intentionally left blank Dukane Manual Part No. 403-573-02 Page 34 ...
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Page 41: Generator Outline Drawings
Section 5 – Specifications Figure 5-1 Generator Outline Drawing Dukane Manual Part No. 403-573-02 Page 35... - Page 42 Series, Auto User’s Manual Figure 5-2 Generator with Optional Heat Sink Outline Drawing Dukane Manual Part No. 403-573-02 Page 3 ...
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Page 43: Weight
5% to 95% non–condensing @ +5°C to +30°C Nonoperating storage guidelines: Temperature: -4°F to 158°F (-20°C to +70°C) Air Particulates: Keep the equipment dry. Minimize exposure to moisture, dust, dirt, smoke and mold. Humidity: 5% to 95% non–condensing @ 0°C to +30°C Dukane Manual Part No. 403-573-02 Page 37... -
Page 44: Ac Power Requirements
100-120V 50/60 Hz @ 15 Amps 40kHz 40AT060-2X-XX 200-240V 50/60 Hz @ 6.3 Amps Table 5-I AC Power Requirements NOTE Standard iQ Auto model = XXAT060-XN iQ Auto with MPC model = XXAT060-XN-M0 Dukane Manual Part No. 403-573-02 Page 3 ... -
Page 45: Regulatory Agency Compliance
EN61000–4–8 EN61000–4–11 • The Low Voltage Directive 2006/95/EC. • The Machinery Directive 2006/42/EC. EN 60204: 2006 S afety of Machinery - Electrical Equipment of Machines Part 1: General Requirements. IP (International Protection) Rating The iQ generator has an IP rating from the IEC (International Electrotechnical Commission). The rating is IP2X, in compliance with finger-safe industry standards. Dukane Manual Part No. 403-573-02 Page 3... - Page 46 Series, Auto User’s Manual This page intentionally left blank Page 40 Dukane Manual Part No. 403-573-02...
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Page 47: Section 6 - Automation Interface
E-Stop Circuitry ........46 Page 4 Dukane Manual Part No. 403-573-02... - Page 48 Series, Auto User’s Manual This page intentionally left blank Page 42 Dukane Manual Part No. 403-573-02...
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Page 49: Input/Output Connection Examples
Auto Ground (Pin 13) Input Common (Pin 12) U/S Activate (Pin 11) Fault Reset (same as above) ± Input Voltage Range DC 24V 10% Input Current 10mA(typ) @ DC 24V input Figure 6-1 PNP Type Input Circuit Page 43 Dukane Manual Part No. 403-573-02... -
Page 50: Npn (Sinking) Type Input Circuit
U/S Activate (Pin 11) Fault Reset (same as above) ± Input Voltage Range DC 24V 10% Input Current 10mA(typ) @ DC 24V input Figure 6-2 NPN Type Input Circuit Page 44 Dukane Manual Part No. 403-573-02... -
Page 51: Npn Type Output Circuit
(same as above) Power OK (Pin 6) (same as above) Output Common (Pin 7) ± Rated Output Voltage DC 24V 10% Maximum Output Current 500mA/1 Output Output Driver N Channel Power MOSFET Figure 6-3 NPN Type Output Circuit Page 45 Dukane Manual Part No. 403-573-02... -
Page 52: E-Stop Circuitry Connection Examples
Automation System Safety Circuit Wiring Diagram System I/O Connector iQ Auto (Pin 1) Relay contact block Enable Out Master (Pin 2) control Enable In relay User automation control hardware Figure 6-4 E-Stop Circuitry Page 4 Dukane Manual Part No. 403-573-02... -
Page 53: Section 7 - Contacting Dukane
Section 7 – Contacting Dukane SECTION 7 Contacting Dukane Page 47 Dukane Manual Part No. 403-573-02... - Page 54 Series, Auto User’s Manual This page intentionally left blank Page 4 Dukane Manual Part No. 403-573-02...
- Page 55 Section 7 – Contacting Dukane Contacting Dukane Identify Equipment When contacting Dukane about a service–related problem, be prepared to give the following information: • Model number, line voltage and serial number. • Fault status. • Problem description and steps taken to resolve it.
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- Page 57 By passing its audit, Dukane can assure traditional inspection–oriented quality system you that we have in place a well–defined and...
- Page 58 Series www.dukane.com/us Auto User's Manual Part No. 403-573-02 Printed in the United States of America Dukane Intelligent Assembly Solutions • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797- 4900 • FAX (630) 797- 4949...