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Dukane iQ Series Application Note

Dukane iQ Series Application Note

Ultrasonic probe system, automation interface guidelines
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DUKANE
APPLICATION NOTE
Intelligent Assembly Solutions
AN502
iQ
Series
ULTRASONIC PROBE SYSTEM
LS/LS-E
Automation Interface Guidelines
AN502 (REV 07)
© Dukane 2016. All Rights Reserved.
Page 1 of 16

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Summary of Contents for Dukane iQ Series

  • Page 1 DUKANE APPLICATION NOTE Intelligent Assembly Solutions AN502 Series ULTRASONIC PROBE SYSTEM LS/LS-E Automation Interface Guidelines AN502 (REV 07) © Dukane 2016. All Rights Reserved. Page 1 of 16...
  • Page 2 LS / LS-E (Weld-by-Automation) Timing Diagram LS / LS-E (Weld-by-Time) Timing Diagram LS / LS-E with MPC (Weld-by-Automation) Timing Diagram LS / LS-E with MPC (Weld-by-Time) Timing Diagram AN502 (REV 07) © Dukane 2016. All Rights Reserved. Page 2 of 16...
  • Page 3 J2-9 GRN/BLK AUTOMATION THRUSTER CONTROL INPUT (NOT USED) J2-10 ORN/BLK FRONT PANEL CONTROL LOCK J2-11 BLU/BLK PRESS INHIBIT FOR HAND PROBES (DUKANE USE ONLY) J2-12 BLK/WHT SYSTEM LATCH RESET INPUT J2-13 RED/WHT ISOLATED COMMON (SOURCING OR SINKING INPUTS) J2-14 GRN/WHT...
  • Page 4 2. J2-1 can be used in place of the 24Vdc supply. If so, J2-13 must be connected to J2-2. Warning: Any connection to the Ultrasound Activation/Cycle Start Input (J2-8) or the Automation Thruster Control Input (J2-9) should be disabled during an emergency stop condition. AN502 (REV 07) © Dukane 2016. All Rights Reserved. Page 4 of 16...
  • Page 5 2. J2-1 can be used in place of the 24Vdc supply. If so, J2-13 must be connected to J2-1 and 0Vdc to J2-2. Warning: Any connection to the Ultrasound Activation/Cycle Start Input (J2-8) or the Automation Thruster Control Input (J2-9) should be disabled during an emergency stop condition. AN502 (REV 07) © Dukane 2016. All Rights Reserved. Page 5 of 16...
  • Page 6 2. Dukane’s current limited power supply can be substituted for the +24Vdc supply above. Connecting +22Vdc (J2-1) to Isolated Common (J2-13) would allow a dry contact closure between any System Input and 0V Return (J2-2).
  • Page 7 Note: For detailed signal descriptions, please refer to the product manual. System Output Cables Part Number Length 200-1381-03M 3 meters 200-1381-05M 5 meters 200-1381-07M 7 meters 200-1381-09M 9 meters 200-1381-11M 11 meters 200-1381-13M 13 meters AN502 (REV 07) © Dukane 2016. All Rights Reserved. Page 7 of 16...
  • Page 8 1. All System Outputs share the same Isolated Common (J3-24). It is critical that the isolated common is connected to the positive supply or ground. 2. J3-1 can be used in place of the 24Vdc supply. If so, J3-24 must be connected to J3-3. AN502 (REV 07) © Dukane 2016. All Rights Reserved. Page 8 of 16...
  • Page 9 2. J3-1 can be used in place of the 24Vdc supply. If so, J3-24 must be connected to J3-1 and 0Vdc to J3-3. AN502 (REV 07) © Dukane 2016. All Rights Reserved. Page 9 of 16...
  • Page 10 1. All System Outputs share the same Isolated Common (J3-24). It is critical that the isolated common is connected to the positive supply or ground. 2. J3-1 can be used in place of the 24Vdc supply. If so, J3-24 must be connected to J3-3. AN502 (REV 07) © Dukane 2016. All Rights Reserved. Page 10 of 16...
  • Page 11 Remote Setup Selection Bit 1 Input J2-5 Sinking Remote Setup Selection Bit 2 Input Outputs J2-6 Remote Setup Selection Bit 3 Input J2-1 +22VDC Power Supply J2-13 Isolated Common AN502 (REV 07) © Dukane 2016. All Rights Reserved. Page 11 of 16...
  • Page 12 WARNING: Consult the appropriate local regulatory agency (OSHA, UL, CE, etc.) regarding all of the safety requirements for your automated machine. Dukane is not responsible for injuries related to improper safety circuits or safety guarding used in an automated machine. EN 12100-1/-2 and EN 60204-1 safety standards are recommended.
  • Page 13 Overload Status output has the same timing as the Any Fault Status output and will deactivate the next time the U/S Activate input is activated, but is delayed up to 3ms. Figure 1: LS / LS-E Weld-by-Automation Cycle Timing Diagram AN502 (REV 07) © Dukane 2016. All Rights Reserved. Page 13 of 16...
  • Page 14 Status outputs will deactivate the next time the U/S Activate input is activated, but are delayed up to 3.0ms. Figure 2: LS / LS-E Weld-by-Time Cycle Timing Diagram AN502 (REV 07) © Dukane 2016. All Rights Reserved. Page 14 of 16...
  • Page 15 Timing Diagram Notes: All Signals are active high and the grey areas indicate that the output could be either high or low. symbol indicates a time break so that the time where nothing is happening doesn’t need to be shown. AN502 (REV 07) © Dukane 2016. All Rights Reserved. Page 15 of 16...
  • Page 16 Disclaimer: Dukane Corporation assumes no responsibility for any errors which may appear in this document, reserves the right to change devices or specifications detailed herein at any time without notice, and does not make any commitment to update the information contained herein.

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