Char-Broil 463741008 Product Manual
  1. Manuals
  2. Brands
  3. Char-Broil Manuals
  4. Grill
  5. 463741008
  6. Product manual

Char-Broil 463741008 Product Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
MODEL 463741008• PRODUCT GUIDE
THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
If you have any questions or need assistance during assembly, please call 1-800-241-7548.
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
WARNING:
Failure to follow all manufacturer's instructions
could result in serious personal injury and/or
property damage.
CAUTION:
Some parts may contain sharp edges –
especially as noted in the manual! Wear
protective gloves if necessary.
463741008 • 80013005 • 10-29-07

Advertisement

Table of Contents
loading

Related Manuals for Char-Broil 463741008

Summary of Contents for Char-Broil 463741008

  • Page 1 MODEL 463741008• PRODUCT GUIDE THIS GRILL IS FOR OUTDOOR USE ONLY. CAUTION: WARNING: Read and follow all safety statements, assembly Failure to follow all manufacturer’s instructions instructions, and use and care directions before could result in serious personal injury and/or attempting to assemble and cook.
  • Page 2 Installation Safety Precautions DANGER • Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. • Grill installation must conform with local codes, or in their If you smell gas: absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane 1.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS For Your Safety ........2 To insure your satisfaction Grill Service Center.
  • Page 4 LP Cylinder USE AND CARE • The LP cylinder used with your grill must meet the following requirements: • Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.

  • Page 5: For Your Safety

    LP Cylinder Exchange Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to • Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.

  • Page 6: Grill Service Center

    Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP cylinder. 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 7 Only use the pressure regulator and hose assembly supplied with this grill. Replacement pressure regulator and hose assemblies must be specified or supplied by Char-Broil, LLC. If you have a grill problem see the "Troubleshooting Section". If the regulator frosts, turn off grill and LP cylinder valve immediately.
  • Page 8 Burner Flame Check Ignitor Lighting Do not lean over grill while lighting. • Remove cooking grates and flame tamers. Light burners, rotate 1. Turn knobs from HI to LO. You should see a smaller flame in LO all burner control valves. 2.

  • Page 9: Spider Alert

    Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. SPIDER ALERT! Remove cooking grate and vaporiser b Under grill remove grease cup, disconnect ignitor wire and GAS COLLECTOR clips from burner.
  • Page 10 Food Safety How To Tell If Meat Is Grilled Thoroughly • Meat and poultry cooked on a grill often browns very fast on the Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, outside.

  • Page 11: Parts List

    Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C. Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates. Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan...

  • Page 12: Parts Diagram

    PARTS DIAGRAM – Model No. 463741008 Estimated assembly time: 30 minutes. NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same. 12 •...

  • Page 13: Assembly

    ASSEMBLY – Model No. 463741008 (A) Place leg shelf support onto leg with leg extender. Attach each side with #10-24x1-3/4" machine screw and #10-24" wing nut. (B) Attach one support bar to legs with #10-24x1-3/4" machine screws and #10-24 wing nuts. NOTE: Do not tighten screws until Step 5.
  • Page 14 Right leg, place support bar between legs, and place two rails on outside of leg. Attach with #10-24x1-3/4" machine screws and #10-24 wing nuts. On left leg attach rail as shown. Right Leg Place rail with rating label to back. Qty: 8 Support Bar #10-24x1-3/4"...
  • Page 15 (A) Place hole in lower panel on top, attach to front of cart with #10-24x1/2" machine screws in lower holes and with push fasteners in upper holes. (B) You will need to remove the wing nuts and screws installed in step 1A to attach the upper panel. and use push fasteners to lower holes.
  • Page 16 (A) Attach control panel to cart with #10-24x1-3/4" machine screws and #10-24 wing nuts. (B) Place valve/hose/regulator onto control panel. Attach with two #10-24x1/2" machine screws. (Note: Make sure the two valve stems are leveled; otherwise, this can cause main burner level problems.) Insert ignitor into control panel. Insert the round terminal lug of the ignitor wire into the pin located at the end of the ignitor.
  • Page 17 (A) P osition heat shield as shown. Attach with #10-24x1-1/4" carriage bolt, fiber washers and #10-24 lace firebox onto cart. P wing nut. (B) Place burner assembly into firebox. Make sure venturi tubes and valves are correctly engaged. Place small end of venturi clip into venturi tube and large part of clip around valve.
  • Page 18 Attach lower lid hinges to back of firebox using #10-24x1/2” machine screws, fiber washer, and #10-24 flange nuts. The center flat portion of the hinge should be on the bottom (see inset below). Fiber Washer #10-24 Qty. 8 #10-24X1/2’ Flange Nut Machine Screw Qty.
  • Page 19 Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. 1” Hitch Pin Qty. 2 Hinge Pin Qty. 2 Place vaporiser bar onto V-shaped bar rests inside firebox. Place cooking grate onto firebox. NOTE: The vaporiser bar must be inserted...
  • Page 20 Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top, Swing Away is installed upside-down.
  • Page 21 Insert tank wire into left legs. Rotate tank wire inward toward cart. Tank collar opening must face to front of grill (A). Set bottom of tank into notches of tank bracket (B). Lean tank inward and engage tank collar with tank wire (C). LP CYLINDER IS SOLD SEPARATELY.

  • Page 22: Troubleshooting

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
  • Page 23 Troubleshooting (continued) Problem Possible Cause Prevention/Solution PIEZO PUSH-BUTTON AND ROTARY: Burner(s) will not light using ignitor. • Push-button sticks at bottom. • Replace ignitor. • Rotary knob rotates without clicking. • Replace knob. • Sparking between ignitor and electrode. • Inspect wire insulation and proper connection. Replace wires if insulation is broken.

  • Page 24: Limited Warranty

    In addition, in the state of California only, you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty. If you wish to obtain performance of any obligation under this limited warranty, you should write to: Char-Broil Consumer Relations P. O. Box 1240 Columbus, GA 31902-1240 Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241-7548 and then clearly marked on the outside of the package and the package is shipped freight/postage pre-paid to the address above.
  • Page 25 Page intentionally blank 463741008 • 25...

  • Page 26: Registration Card

    Please register your grill online at: WWW.GRILLREGISTRATION.COM (If you register online, you do not need to send in this registration card.) La parrilla estaba ensamblada Chimenea / Envíelo a: 26 • 463741008...
  • Page 27 Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames. Perform leak test regularly. Thank You for Your Purchase! Char-Broil, LLC • Columbus, GA 31902 • Printed in China...

Table of Contents