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Char-Broil 463741510 Product Manual

Char-broil gas grill user manual
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The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; America's Legendary
Barbeque Company®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody
Outside®; FastStart®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That's All About U®; Keepers of the Flame®; New Braunfels Smoker
Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®;
The Big Easy®; Trentino®; U®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.: Advantage Series™; Auto-Clean™;Chef Tested™; Commercial Series™; Designer Series™;; Diamond Flame™;
Double Chef™; Fireball™; Firenzy™; FlavorMaster™;Front Avenue™; Grill 2 Go® Advantage™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling's Juicy Little
Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Insure™; Let's Grill Something Together™; Lev-Alert™; Longhorn™; Magneto™; Precision
Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; Signature Series™; SureFire™; The Minute
Grill™;Torchfork™; Universal Grill Parts™; You Bring the Party™
Protected under one or more of the following U.S. Patents: 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,135,104; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,792,935; 6,951,213; 7,047,590;
7,516,693; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,274; D423,876; D428,303; D430,772; D435,396;
D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028; D454,031; D455,205; D455,206;
D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414;
D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada:D97,504;D99,355; D102,037; D104,200;D108,377; 2,315,567;
France:D010,231;D010,422;D010,590;D010,849; 1,089,646; South Korea: 384,565; United Kingdom: 2,099,402. Other Patents Pending. © 2009 W.C. Bradley Company
© 2009 Char-Broil, LLC Columbus, GA 31902
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
®
®
TEC™ is a trademark of Tec Infrared Grills.
Printed in China
PRODUCT GUIDE
MODEL 463741510
See rating label on grill for serial number.
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Estimated assembly time: 45 minutes
Assembly instructions © 2009
07/14/09 • G307-001-030801

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Summary of Contents for Char-Broil 463741510

  • Page 1 The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody Outside®; FastStart®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®; Keepers of the Flame®; New Braunfels Smoker Company®;...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS For Your Safety ........2-3 Grilling Guide.
  • Page 3 WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.

  • Page 4: Grilling Guide

    This aids in removing the oils used during manufacturing. Lava Rock / Briquettes This gas grill has been designed, engineered, and tested to be used with flame tamers or heat distribution plates to provide more even heating, improve the cleaning process, and reduce flare-ups.
  • Page 5 GRILLING GUIDE – Grilling 101 Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling.
  • Page 6 GRILLING GUIDE – Tips & Tricks Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions. In cold weather, you will need more heat to reach an ideal cooking temperature, and grilling may take longer.

  • Page 7: Grilling Guide

    GRILLING GUIDE – Cleaning Your Grill Why Clean? We've all heard the saying, 'an ounce of prevention is worth a pound of cure.’ This is great advice when it comes to keeping your grill clean. Routine Care Periodic cleaning of this grill is necessary, as grill fires can occur when grease and food debris collect in the bottom of the grill.

  • Page 8: Use And Care

    USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve.
  • Page 9 LP Cylinder Exchange •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder"...
  • Page 10 Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection.
  • Page 11 Only use the pressure regulator and hose assembly supplied with this grill. Replacement pressure regulator and hose assemblies must be specified or supplied by Char-Broil, LLC. If you have a grill problem see the "Troubleshooting Section". If the regulator frosts, turn off grill and LP cylinder valve immediately.
  • Page 12 Ignitor Lighting Do not lean over grill while lighting. Turn OFF gas burner control valves. Turn ON gas at LP cylinder. Open lid during lighting. To ignite, turn left knob to the PRE-HEAT position. Push IGNITOR button rapidly. 6. If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure.

  • Page 13: Spider Alert

    • Plated wire grates: Wash grates with concentrated grill cleaner or use soap and water solution. Dry thoroughly and store indoors between cookouts. • Stainless steel surfaces: To maintain your grill’s high quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use.

  • Page 14: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 15: Parts List

    PARTS LIST Key Qty. Description 1 FIREBOX 2 SUPPORT, F/ HEAT TENT 2 SUPPORT BAR, F/ COOKING GRATE 1 BURNER 1 ELECTRODE/COLLECTOR BOX 1 VALVE/HOSE/REGULATOR ASSEMBLY 1 CONTROL PANEL 1 SIDE SHELF 1 SHELF GRIP 2 WHEEL 2 AXLE BOLT 4 SHELF SUPPORT 1 MATCH HOLDER 3 SUPPORT BAR, F/ FIREBOX, CART LEG...

  • Page 16: Parts Diagram

    PARTS DIAGRAM...

  • Page 17: Assembly

    ASSEMBLY Left leg □ Place the leg shelf support with match holder onto leg as shown. Attach another leg support to other leg with no leg extender. Attach each side with #10-24x1-3/4" machine screw and #10-24 wing nut □ Attach one support bar to the upper part of legs with #10-24x1-3/4" machine screws and #10-24 wing nuts (B). NOTE: Do not tighten screws until Step 5.
  • Page 18 Place support bar between right legs, and place two rails on outside of leg. Attach with #10-24x1-3/4" machine screws and #10-24 wing nuts. On left leg attach rail as shown. Right leg #10-24x1-3/4’’ Place rail with Machine Screw rating label to back Qty.8 Support Bar Rail...
  • Page 19 Front Panel □ Place front panel with holes side on top, attach to front of cart with #10-24x1/2" machine screws in lower holes and with push fasteners in upper holes (A). □ You will need to remove the wing nuts and screws installed in step 1A to attach another front panel. And use push fasteners to attach the front panel on the lower holes (B).
  • Page 20 Control Panel Attach control panel to cart with #10-24x1-3/4" machine screws and #10-24 wing nuts. Control panel #10-24x1-3/4’’ Machine Screw Qty.2 #10-24 Wing Nut #10-24x1-3/4’’ Machine Screw #10-24 Wing Nut Qty.2 Valve/Hose/Regulator and Ignitor Place valve/hose/regulator onto control panel. Attach with two #10-24x1/2" machine screws. (Note: Make sure the two valve stems are leveled;...
  • Page 21 Burner ,Firebox and Control Knob □ Place firebox onto cart. Position the heat shield for tank as shown. Attach with #10-24x1-1/4’’ carriage bolts, 7x15 fiber washers and #10-24 wing nuts ( A). □ Place the heat shield for UFC onto burner venturi tube, then insert burner / heat shield through venturi holes on firebox. Make sure ignitor wire go through th hole on heat shield and firebox as shown (B).
  • Page 22 Attach side shelf and sideburner shelf assembly with #10-24x1-3/4’’ machine screws. Side shelf Right Side #10-24x1-3/4’’ Machine Screw Sideburner shelf assembly Left Side #10-24x1-3/4’’ Machine Screw Qty.8 #10-24x1-3/4’’ Machine Screw...
  • Page 23 Sideburner □ Attach sideburner valve to mount cup with #8-32x3/8’’ machine screws Make sure sideburner valve is inside sideburner tube. Fasten sideburner with 5x9 fiber washer and #8-32 wing nut (B). □ Hook sideburner clip to sideburner tube and around manifold (C). Attach sideburner ignitor wire (D). □...
  • Page 24 Lower Hinges □ Attach lower hinges to back of firebox using two 1/4’’-20x1/2’’ machine screws,7x15 fiber washers and 1/4’’-20 flange nuts per hinge. The center flat portion of the hinge should be at the bottom (see inset below). 1/4’’-20x1/2’’ Machine Screw Qty.4 1/4’’-20x1/2’’...
  • Page 25 Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. Hinge Pin Qty.2 Vaporiser bar and Cooking Grate □ Place vaporiser bar onto V-shaped bar rests inside firebox. □...
  • Page 26 Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top, Swing Away is installed upside-down.
  • Page 27 Insert tank wire into left legs. Rotate tank wire inward toward cart. Tank wire Tank collar opening must face to front of grill (A). Set bottom of tank into notches of tank bracket (B). Lean tank inward and engage tank collar with tank wire (C). LP CYLINDER IS SOLD SEPARATELY.

  • Page 28: Troubleshooting

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Gas leaking from •Damaged hose. cracked/cut/burned hose. Gas leaking from LP •Mechanical failure due to rusting or cylinder.

  • Page 29: Troubleshooting

    Troubleshooting (continued) Problem Possible Cause Burner(s) will not light PIEZO PUSH-BUTTON AND ROTARY: using ignitor. •Push-button sticks at bottom. •Rotary knob rotates without clicking. •Sparking between ignitor and electrode. Burner(s) will not •See “GAS ISSUES:” on previous page. match light. •Match will not reach.
  • Page 30 NOTES...

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