Char-Broil 463741209 Product Manual
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Char-Broil 463741209 Product Manual

Char-Broil 463741209 Product Manual

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The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque
Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody
Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers
of the Flame®; New Braunfels Smoker Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®;
Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™;
QuickSet™; Ready When You Are™; Hog and Yard Bird™; You Bring the Party™; SureFire™; Universal Grill Parts™
TEC™ is a trademark of Tec Infrared Grills.
Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876;
6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643;
D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,876; D428,303; D430,772; D435,396; D436,004; D438,059; D438,060;
D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028;
D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312;
D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914;
D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355; 102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422;
010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.
© 2008 W.C. Bradley Company
© 2008 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 463741209
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Estimated assembly time: 45 minutes
®
®
Printed in China
See rating label on grill for serial number.
Rev. 04 • 08-19-08 • 80012036
TM REVISION 00

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Summary of Contents for Char-Broil 463741209

  • Page 1 1-800-241-7548. Estimated assembly time: 45 minutes The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers of the Flame®;...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Grilling Guide.
  • Page 3 WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.

  • Page 4: Grilling Guide

    Temperature GRILLING GUIDE – Getting Started The temperature gauge in the hood of your new grill measures First Time Use air temperature. The air temperature inside your grill will never be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
  • Page 5 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
  • Page 6 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.

  • Page 7: Grilling Guide

    Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

  • Page 8: Use And Care

    LP Cylinder USE AND CARE • The LP cylinder used with your grill must meet the following requirements: DANGER • Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.
  • Page 9 LP Tank Exchange Connecting Regulator To The LP Tank 1. LP tank must be properly secured onto grill. (Refer to • Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.
  • Page 10 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP cylinder. 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 11 Safety Tips WARNING Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP For Safe Use Of Your Grill And To Avoid Serious cylinder valve. Injury: Never move grill while in operation or still hot.
  • Page 12 Burner Flame Check WARNING • Light burner, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Always Turn controls and gas source or tank OFF when not check flame prior to each use. If only low flame is seen refer to in use.

  • Page 13: Spider Alert

    Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. SPIDER ALERT! Remove cooking grate and heat tent Under grill remove grease cup, disconnect ignitor wire from burner.

  • Page 14: Limited Warranty

    LIMITED WARRANTY STATEMENT – LIMITED WARRANTY REV. 102-1 This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 16: Parts Diagram

    PARTS DIAGRAM...

  • Page 17: Assembly

    ASSEMBLY (A) Place leg shelf support onto leg with leg extender. Attach each side with #10-24x1-3/4" machine screw and #10-24" wing nut. (B) Attach one support bar to legs with #10-24x1-3/4" machine screws and #10-24 wing nuts. NOTE: Do not tighten screws until Step 5. Leg Shelf Support Support Bar #10-24x1-3/4"...
  • Page 18 Right leg, place support bar between legs, and place two rails on outside of leg. Attach with #10-24x1-3/4" machine screws and #10-24 wing nuts. On left leg attach rail as shown. Right leg Place rail with rating label to back. Support Bar #10-24x1-3/4"...
  • Page 19 (A) Place front panel with holes side on top, attach to front of cart with #10-24x1/2" machine screws in lower holes and with push fasteners in upper holes. (B) You will need to remove the wing nuts and screws installed in step 1A to attach another front panel. And use push fasteners to attach the front panel on the lower holes.
  • Page 20 (A) Attach control panel to cart with #10-24x1-3/4" machine screws and #10-24 wing nuts. (B) Place valve/hose/regulator onto control panel. Attach with two #10-24x1/2" machine screws. (Note: Make sure the two valve stems are leveled; otherwise, this can cause main burner level problems.) Insert ignitor into control panel. Insert the round terminal plug of the ignitor wire into the pin located at the end of the ignitor.
  • Page 21 Place firebox onto cart. Attach with #10-24x1-1/4" carriage bolt, 7mm ID, 16mm OD fiber washersand#10-24wingnut. (B) Position heat shield as shown. Place burner assembly into firebox. Make sure venturi tubes and valves are correctly engaged. Place small end of venturi clipinto venturi tube and large part of clip around valve. If burner is not leveled from left to right, adjust the two screws attaching valveto control panel in step 8B.
  • Page 22 Attach lower lid hinges to back of firebox using two 1/4-20x1/2” machine screws, 7mm ID, 16mm OD fiber washers, and 1/4-20 Flange nuts per hinge. The center flat portion of the hinge should be at the bottom (see inset below). 1/4-20 1/4-20x1/2”...
  • Page 23 Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. 1” Hitch Pin Qty. 2 Hinge Pin Qty. 2 Place vaporiser bar onto V-shaped bar rests inside firebox. Place cooking grate onto firebox. NOTE: The vaporiser bar must be inserted...
  • Page 24 Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top, Swing Away is installed upside-down.
  • Page 25 Insert tank wire into left legs. Rotate tank wire inward toward cart. Tank collar opening must face to front of grill (A). Set bottom of tank into notches of tank bracket (B). Lean tank inward and engage tank collar with tank wire (C). LP CYLINDER IS SOLD SEPARATELY.

  • Page 26: Troubleshooting

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
  • Page 27 Troubleshooting (continued) Problem Possible Cause Prevention/Solution ELECTRONIC IGNITION: Burner(s) will not light using ignitor. • No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • See Section II of Electronic Ignition System. •...
  • Page 28 NOTES...
  • Page 29 NOTES...
  • Page 30 NOTES...

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