Char-Broil 463247311 Product Manual

Commercial infrared series

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I N F R A R E D

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®;

Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared

Grilling That's All About U®; Keepers of the Flame®; Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®;

RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®; Wild West Tradition®; and the following marks:

The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™; Advantage Series™; Auto-Clean™;Chef Tested™; Commercial

Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™; FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™;

Grill 2 Go® Ice™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling's Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let's Grill

Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™;

SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™

PRODUCT GUIDE

MODEL 463247311

IMPORTANT: Fill out the product record information below.

Serial Number

Date Purchased

For support and to register your

grill, please visit us at

www.charbroil.com

If you have questions or need

assistance during assembly,

please call 1-888-430-7870.

TEC™ is a trademark of Tec Infrared Grills.

Printed in China

See rating label on grill for serial number.

Estimated assembly time: 30 minutes

01/25/11 • G516-001-050801

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Summary of Contents for Char-Broil 463247311

Page 1 Estimated assembly time: 30 minutes The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®;...
Page 2: Table Of Contents
TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Use and Care .
Page 3 WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could exceed weight limit of the 1. Combustion by-products produced when using this product contain chemicals known to the State of side burner shelf California to cause cancer, birth defects, and other or side shelf, reproductive harm.
Page 4: Use And Care
LP Cylinder USE AND CARE • The LP cylinder used with your grill must meet the following requirements: DANGER • Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.
Page 5: For Your Safety
LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
Page 6 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP cylinder. 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
Page 7 Safety Tips  Before opening LP cylinder valve, check the coupling nut for WARNING tightness.  When grill is not in use, turn off all control knobs and LP cylinder valve. For Safe Use of Your Grill and to Avoid Serious ...
Page 8 Burner Flame Check WARNING • Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LOW. You should see a smaller flame in LOW position than seen on HI. Perform burner flame check Turn controls and gas source or tank OFF when not on sideburner, also.
Page 9: Spider Alert
General Grill Cleaning CAUTION • Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush SPIDER ALERT! on insides of grill lid and bottom.
Page 10 Cleaning the Burner Assembly (C) Wear eye protection: Use an air hose to force air into Follow these instructions to clean and/or replace parts of burner the burner tube and out the burner ports. Check each assembly or if you have trouble igniting grill. port to make sure air comes out each hole.
Page 11: Limited Warranty
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
Page 12: Parts List
PARTS LIST Key Qty Description Key Qty Description BEZEL, F/LID HANDLE BOTTOM SHELF RECTANGULAR BUMPER, F/ TOP LID CASTER, LOCKING LOGO PLATE CASTER, FIXED HARDWARE F/ TOP LID CART LEFT SIDE PANEL DOOR LEFT, NO HANDLES GROMMET HANDLE F/ DOOR, SB LID CART RIGHT SIDE PANEL DOOR RIGHT, NO HANDLES LOWER BACK PANEL...
Page 13: Parts Diagram
PARTS DIAGRAM...
Page 14: Assembly
ASSEMBLY Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining casters.
Page 15 Place lower back panel between side panels at rear of bottom shelf. Make sure the slots are positioned as shown (A). Secure lower back panel to side panels using two 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers on each side. 1/4-20x1/2”...
Page 16 Release the cap and nut from electronic ignition module. Attach electronic ignition module to the cart right side panel with the nut and cap. Electronic ignition module NOTE: Parts and wires omitted for clarity of illustration On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 1/4-20x1½”...
Page 17 Insert flange on right side shelf into side shelf brackets on side of firebox, shown A. Attach rear of shelf using one 1/4-20x3/4” screw, 7mm lock washer, 7mm washer and 1/4”nut in upper hole; using one flat 1/4-20x1½” screw, 7mm lock washer and 7mm flat washer in lower hole, shown B/C. 1/4-20x3/4”...
Page 18 Remove the four screws and washers factory attached to the Auto Clean valve bracket. Position Auto Clean valve bracket beneath right side shelf fascia so that valve stem comes through larger center hole in fascia. Align the four holes on valve bracket with the four holes on fascia.
Page 19 Insert tabs on left sideburner shelf assembly into rectangular slots in side of firebox, shown A. Attach rear of shelf using one 1/4-20x3/4” screw, 7mm flat washer,7mm lock washer and 1/4”nut in upper hole; and using 1/4-20x1½” screw, 7mm lock washer, 7mm flat washer in lower hole, shown B/C. Attach front of shelf and fascia using two 1/4-20x3/4”...
Page 20 Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and facing the front. Secure using two 1/4-20x1½” screws, 7mm lock washers, and 7mm flat washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART.
Page 21 Insert sideburner burner into left shelf. The stud on bottom of burner fits into rear small hole in sideburner drip pan on shelf, shown A. Secure burner to sideburner drip pan with one Wing nut, shown B. Under sideburner shelf, attach sideburner ignitor wire to electrode.
Page 22 Inside of cart, insert heat shield rear tabs(without holes) into slots between upper and lower back panels. Then insert left and right grease tray rails into slots beneath grease tray opening in upper back panel. Then insert end of tank wire into right arcuate slot on lower back panel, shown A.
Page 23 Inside of cart, insert tank exclusion wire shelf ends into lower back panel, shown A. Attach front left side of wire shelf to the left side panel with one #8-32x3/8” screw, 4mm lock washer and 4mm flat washer. one #8-32x3/8” screw, Attach leg to bottom shelf with 4mm lock washer and 4mm flat washer, shown B.
Page 24 Connect each of the wires from the main burner electrodes, and sideburner electrode to the back of the electronic ignition module. Total (5) connections. Connect the two wires {(a) and (b)} from the switch wiring harness to the back of the electronic ignition module.
Page 25 Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door , and release hinge pin into door. PRESS Top of door Right door Hinge pin on bottom of door Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in...
Page 26 Place cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox. Cooking grate Place sideburner grate onto sideburner shelf. Then place sideburner griddle onto sidebruner shelf, aligning griddle legs with holes in shelf.
Page 27 On back of grill, slide grease tray into opening in upper back panel. CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease tray LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section).
Page 28: Troubleshooting
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
Page 29 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • See Section II of Electronic Ignition System. •...
Page 30 Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I No sparks appear at • Battery not installed • Check battery orientation. • Install battery (make sure that “+” and “–” any electrodes when properly. connectors are oriented correctly, with “+” end up Electronic Ignition Button and “–”...
Page 31: Registration Card
Warranty Registration Department P.O. Box 1240 Columbus, GA 31902-1240...

Char-Broil 463247311 Product Manual

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