Gerber EDGE FX Owner's Manual
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Gerber EDGE FX Owner's Manual

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  • Page 1 Owner’s Guide...

  • Page 2: Copyright Notice

    This document may not be reproduced by any means, in whole or in part, without written permission of the copyright owner. This document is furnished to support the GERBER EDGE FX. In consideration of the furnishing of the information contained in this document, the party to whom it is given assumes its custody and control...

  • Page 3: Fcc Compliance

    FCC Compliance Warning: Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules.

  • Page 4: Table Of Contents

    Network connection to a network router equipped with DHCP...........9 Using direct connection ........................10 Setting the network address of the GERBER EDGE FX from the printer keypad .....11 Setting the IP Address and Network Mask of your computer for direct connection....13 Using network connection with static addresses ................17...
  • Page 5 Pausing and restarting a job .........................45 Canceling a job ............................45 Running out of foil during a job ......................46 Chapter 6: Configuring the GERBER EDGE FX via the Web Interface ......47 Opening the GERBER EDGE FX web interface .................48 Changing System Settings ........................49 Changing the printer name .......................49...
  • Page 6 Cleaning the foil squeegee.........................88 Replacing maintenance parts .......................88 Replacing the foil squeegee .......................88 Replacing the bail arm material squeegees ..................89 Replacing fuses............................90 Menu Tree – Main Menu/System Menu ................95 Menu Tree – Diagnostic Menu ....................96...

  • Page 7: Chapter 1: Introduction

    Thank you for purchasing the GERBER EDGE FX™, the next generation of Gerber thermal transfer printing. The GERBER EDGE FX is the successor to the GERBER EDGE and GERBER EDGE 2 and is compatible with Gerber OMEGA™ 2.1 or higher.

  • Page 8: In This Manual

    Chapter 1: Introduction provides general information about the GERBER EDGE FX, how this book is organized, and how to get help if you have problems with your GERBER EDGE FX. Chapter 2: Installing the GERBER EDGE FX describes the contents of the shipping containers, environmental requirements, and the physical connections that have to be made between the EDGE FX and the network.

  • Page 9: Conventions

    Conventions The following conventions are used in this manual: Note: A note contains important information which could affect successful completion of a task. Tip: A tip contains valuable information that could make the task faster or easier. CAUTION: A caution statement contains information which, if not observed, could result in damage to the equipment.

  • Page 11: Chapter 2: Installing The Gerber Edge Fx

    The GERBER EDGE FX is shipped from the factory in reusable packaging materials. Save these packaging materials for future use in case you need to ship the GERBER EDGE FX. Provided separately with the GERBER EDGE FX is the Unpacking/Packing and Installation Guide which includes information on unpacking and repacking the GERBER EDGE FX.

  • Page 12: Environmental Requirements

    ♦ GerberColor EDGE FX Foil (Spot Raspberry 15 meter roll) Environmental requirements The GERBER EDGE FX should be installed in a room that is relatively clean and dust-free. The recommended working environment is as follows: ♦ Operating temperature: 50º to 95º F / 10º to 35º C, ♦...

  • Page 13: Powering On The Gerber Edge Fx

    During the power up cycle the GERBER EDGE displays: Gerber EDGE FX Release: X.X.XX Before printing the Gerber EDGE FX warms the Thermal Print Head (TPH) and displays a message on the bottom line of the display. When the TPH reaches operating Warming ********...

  • Page 14: Direct Connection To The Computer With A Crossover Cable

    Installing the GERBER EDGE FX Direct connection to the computer with a crossover cable When the GERBER EDGE FX ships its default network setting is a static network address designed for direct connection to a computer using a crossover cable. See the following illustration.

  • Page 15: Network Connection To A Network Router Equipped With Dhcp

    Network connection to a network router equipped with DHCP Some locations may activate DHCP (dynamic host configuration protocol) on the GERBER EDGE FX and allowing a network equipped with a DHCP server to automatically assign addresses. Two typical scenarios are shown in the following illustrations: a new network with DHCP cable/DSL router or an existing DHCP network.

  • Page 16: Using Direct Connection

    IP Addressing. The range of IP addresses in Automatic Private IP Addressing are as follows: ♦ 169.254.000.000 to 169.254.255.255 The default network address of the GERBER EDGE FX falls with in the range of Automatic Private IP Addressing: ♦ GERBER EDGE FX IP Address: 169.254.128.129 ♦...

  • Page 17: Setting The Network Address Of The Gerber Edge Fx From The Printer Keypad

    Setting the network address of the GERBER EDGE FX from the printer keypad The default address for the GERBER EDGE FX was chosen to work with a crossover cable and Windows Automatic Private IP Addressing. For computers that have not been configured for networking, the default address should be acceptable.
  • Page 18 Continue until the entire IP Address is updated. Note: This procedure uses the default IP address of the GERBER EDGE FX as an example. Your IP address for the printer may be different.

  • Page 19: Setting The Ip Address And Network Mask Of Your Computer For Direct Connection

    14 Press F3, CANCEL to exit the menu and return to the MAIN MENU. 15 Cycle the power to the GERBER EDGE FX. The network address will be active after cycling the printer power. Setting the IP Address and Network Mask of your computer for direct...
  • Page 20 CHAPTER 2 Installing the GERBER EDGE FX To set the IP Address and Network Mask for Windows 98 SE with IE 5.5 or higher 1 Click Start > Settings > Control Panel. 2 Double-click the Network icon. 3 Click the Configuration tab.
  • Page 21 To set the IP Address and Network Mask for Windows XP 1 Click Start > Control Panel. 2 Click Network and Internet Connections. 3 Click the Network Connections icon. 4 Right click the Local Area Connections icon and choose Properties to open the Local Area Connections Properties dialog box.
  • Page 22 CHAPTER 2 Installing the GERBER EDGE FX 10 Do not enter a Default Gateway; it is not required for direct connection. Leave the fields blank. 11 Click OK to save the settings and exit the Internet Protocol (TCP/IP) Properties dialog box.

  • Page 23: Using Network Connection With Static Addresses

    Ethernet cables with RJ45 connectors (or crossover cables if the switch is auto-sensing): one cable to connect the GERBER EDGE FX and the switch and one to connect the computer and the switch. The Ethernet switch, network interface board, and additional cables are readily available at local computer stores.

  • Page 24: Setting The Ip Address And Network Mask Of Your Computer For Connection To A Larger (Or Existing) Network

    “Setting the IP Address and Network Mask of your computer for network connection” on page 18. 5 Install the GERBER EDGE FX using GSPTray. See “Installing the GERBER EDGE FX in OMEGA software” on page 25. 6 If you are having trouble finding or communicating with the GERBER EDGE FX, check network connectivity of the computer and printer as described in “Checking...
  • Page 25 5 Click Properties to open the TCP/IP Properties dialog box. Note: Depending on your network and other equipment currently residing on the network, your computer's IP address may vary. If necessary, replace the network address in this procedure with the proper address obtained from your network administrator or IT professional.
  • Page 26 CHAPTER 2 Installing the GERBER EDGE FX To set the IP Address and Network Mask for Windows XP 1 Click Start > Control Panel. 2 Click Network and Internet Connections. 3 Click the Network Connections icon. 4 Right click the Local Area Connections icon and choose Properties to open the Local Area Connections Properties dialog box.
  • Page 27 9 Enter 255.255.000.000 for Network Mask. 10 Do not enter a Gateway address unless directed by your network administrator. Leave the fields blank. 11 Click OK to save the settings and exit the Internet Protocol (TCP/IP) Properties dialog box. 12 Click OK to close the Local Area Connections Properties dialog box. To set the IP Address and Network Mask for Windows 2000 1 Click Start >...

  • Page 28: Using Dhcp To Assign Network Addresses

    IP Address from the IP Address pool. By default DHCP is disabled on the GERBER EDGE FX to allow you to assign a static network address. You can activate DHCP from the GERBER EDGE FX keypad, or from the web interface (if network connectivity has already been established).
  • Page 29 3 Press F1, NETWORK to display the NETWORK MENU. NETWORK MENU TCP/IP CANCEL ETHERNET 4 Press F1, TCP/IP to open the TCP/IP MENU. TCP/IP MENU IP ADDRESS CANCEL SUBNET MASK DHCP 5 Press F4, DHCP to open the DHCP menu. DHCP MENU ENABLE CANCEL...

  • Page 30: Checking Network Connections

    Installing the GERBER EDGE FX Checking network connections You can check the network connections to be sure that the computer and GERBER EDGE FX can communicate. Tip: When a live network cable is plugged into the computer, the RJ45 jack LEDs will light.

  • Page 31: Installing The Gerber Edge Fx In Omega Software

    3 Click the Network tab. 4 If the GERBER EDGE FX is visible on the network it is shown in the Devices Found drop down list. Choose the printer to install from the list. Click the Browse button to navigate to the printer location.
  • Page 32 GERBER EDGE FX. 6 Click OK to return to the Network tab. The name of the newly installed GERBER EDGE FX printer appears in the Installed Vinyl Printer(s) section of the Add or Delete Vinyl printer(s) dialog box.

  • Page 33: Chapter 3: Material And Foil Handling

    Before loading material into the GERBER EDGE FX, wipe the ends of the roll with a tack cloth to remove any dirt or dust. Tip: An easy way to clean the material before printing is to slew as much as you are going to use through the GERBER EDGE FX and back again.

  • Page 34: Handling The Foil

    GERBER EDGE FX Foil Cartridge Assembly Foil Blister Package GerberColor EDGE FX Foil is specially designed for use with the GERBER EDGE FX. The EDGE FX Foil Cartridge Assembly consists of an EDGE FX Foil Caddy, a removable Foil Insert with an RFID identifier label, and a Foil ID Card.

  • Page 35: Assembling And Disassembling The Edge Fx Foil Cartridge

    Assembling and disassembling the EDGE FX Foil Cartridge The EDGE FX Foil Cartridge Assembly consists of an EDGE FX Foil Caddy, a removable Foil Insert with an RFID identifier label, and a Foil ID Card. Foil Inserts are easily installed or removed from the Foil Caddy as required.
  • Page 36 CHAPTER 3 Material and Foil Handling 4 Position the plastic strip with the RFID identifier label so that it rests between the rolls of the Foil Insert. Note: Do not touch the surface of the foil. Oils from your hands can damage it. Always handle the foil by the end plugs only.
  • Page 37 Foil ID Card 10 Save the Foil Blister Package to store the Foil Insert when not in use. When unloading the Foil Caddy, remember to return the Foil ID Card to the slot in the Blister Package so that it is available the next time you assemble a Foil Cartridge. To disassemble the EDGE FX Foil Cartridge 1 Depress the latches on either side of the Foil Caddy and open the lid 180º...
  • Page 38 CHAPTER 3 Material and Foil Handling Foil ID Card 8 The Foil Blister Packages are designed to be stacked with the Foil ID Card visible for ease of storage and quick identification.

  • Page 39: Chapter 4: Designing Jobs For The Gerber Edge Fx

    Chapter 4: Designing Jobs for the GERBER EDGE FX There are many factors that contribute to a successful GERBER EDGE FX print job. The following guidelines will assist you in creating good output and reducing wasted material. Tip: Consult the Gerber OMEGA Reference Manual or Help system for complete instructions on using Composer or GSPPlot.
  • Page 40 Designing Jobs for the GERBER EDGE FX Choose the material family on which the job is printed, and then choose a Print Setting to make the print lighter or darker. If the problem persists, please call your distributor or the Gerber Service.

  • Page 41: Chapter 5: Operating The Gerber Edge Fx

    Chapter 5: Operating the GERBER EDGE FX Understanding the control panel The GERBER EDGE FX control panel provides functional controls and status displays. The control panel consists of: ♦ An LCD (liquid crystal display) ♦ four menu selection function keys (F1, F2, F3, F4) ♦...

  • Page 42: Printing A Job

    Upon power up the printer may pause while it heats the print head to the appropriate temperature. The heat-up time varies depending on the environmental temperature. Tip: Gerber recommends cleaning the print head, platen, foil squeegee, and bail arm squeegees before beginning each job...

  • Page 43: Choosing The Mode For Printing Jobs

    Clean the print head between colors if the job is longer than 10 feet (3 m). To print a job 1 Send the job from the computer with OMEGA 2.1 or higher to the GERBER EDGE FX. 2 Choose the Mode (Single or Cont.) by pressing F2 to toggle between the choices.

  • Page 44: Loading Material Into The Gerber Edge Fx

    Loading material into the GERBER EDGE FX You can load material in the GERBER EDGE FX before or after the job is sent. This procedure demonstrates loading the material after the job is sent and assumes that you have the correct material available.
  • Page 45 To load a material into the GERBER EDGE FX 1 When a job is received at the GERBER EDGE FX the MATERIAL MENU displays. The name of the requested material displays on bottom line of the display. MATERIAL MENU CANCEL...
  • Page 46 CHAPTER 5 Operating the GERBER EDGE FX Roll holder 7 Position the material so that the three closely-spaced holes align with the closely- spaced sprocket pins. Load the material onto the moveable rear sprocket first and then onto the front stationary sprocket.

  • Page 47: Substituting A Different Material

    You can choose a different material when designing the job in OMEGA, before outputting the job in GSPPlot, or at the GERBER EDGE FX before printing begins. See the OMEGA Reference Manual or Help for instructions on substituting materials in OMEGA or GSPPlot.

  • Page 48: Loading A Foil Cartridge Into The Gerber Edge Fx

    GERBER EDGE FX foil cartridges carry RFID tags that identify the type of foil and amount remaining on the roll. Once the foil cartridge is loaded, the GERBER EDGE FX compares the job requirements with the loaded foil cartridge. If the printer is in Continuous mode and the correct foil and length is loaded, the printer continues automatically.
  • Page 49 If you wish to substitute a different foil see “Substituting a different foil” on page 44. 5 If the length of foil remaining on the roll is inadequate for the job, the GERBER EDGE FX displays...

  • Page 50: Substituting A Different Foil

    F1, OK to confirm that the correct foil is loaded and to start printing. 9 After the GERBER EDGE FX prints the first color it rewinds the material and prompts for the next foil required for the job. Insert the next foil cartridge and press F1, OK to continue printing if in Single mode.

  • Page 51: Pausing And Restarting A Job

    From the MAIN MENU, press F3, CANCEL on the control panel to stop the job and clear it from the printer. MAIN MENU ONLINE CANCEL Mode: Single SYSYEM The GERBER EDGE FX displays a confirmation menu. Press F1, YES to cancel the job, or F3, NO to return to the previous menu. CANCEL JOB?

  • Page 52: Running Out Of Foil During A Job

    The GERBER EDGE FX intelligent foil cartridges record the type of foil and the length remaining on the roll on the RFID tag. When you insert the foil cartridge in the GERBER EDGE FX, it automatically compares the information on the foil RFID tag with the job requirements.

  • Page 53: Chapter 6: Configuring The Gerber Edge Fx Via The Web Interface

    Configuring the GERBER EDGE FX via the Web Interface The GERBER EDGE FX has a web interface that allows you access to the printer via a web browser on any computer connected to it via a network or through direct connection. The web interface address is the same as the GERBER EDGE FX IP address, for example: http:// 169.254.128.129.

  • Page 54: Opening The Gerber Edge Fx Web Interface

    Configuring the GERBER EDGE FX via the Web Interface Opening the GERBER EDGE FX web interface The GERBER EDGE FX is a network device. You can remotely check the status or change the settings of the GERBER EDGE FX from any computer connected to it via the network.

  • Page 55: Changing System Settings

    Note: You cannot modify the System Settings while a job is printing. Changing the printer name You can give the GERBER EDGE FX an easily identifiable name displayed in the web interface on the System Settings page. The default name is Gerber Thermal Printer.

  • Page 56: Changing The System Log Level

    Gerber Technical Support for diagnostic purposes. To change the System Log Level 1 Open the GERBER EDGE FX web interface by entering the printer's IP address in the Location or Address line of your web browser (for example: http://169.254.128.129).

  • Page 57: Modifying Overlap Settings

    4 Examine the job; if the overlap setting produces acceptable results, you are finished. If not, continue with this procedure to adjust the overlap. 5 Open the GERBER EDGE FX web interface by entering the printer's IP address in the Location or Address line of your web browser (for example: http://169.254.128.129).

  • Page 58: Changing The Display Scroll Speed

    CHAPTER 6 Configuring the GERBER EDGE FX via the Web Interface Changing the display scroll speed You can alter the rate that messages scroll on the GERBER EDGE FX LCD. The default setting is Slow. To change the display scroll speed 1 Open the GERBER EDGE FX web interface by entering the printer's IP address in the Location or Address line of your web browser (for example: http://169.254.128.129).

  • Page 59: Changing The Foil Display/Speed

    Changing the Foil Display/Speed You can alter the rate that foil messages alternate, and whether to display the foil name only, or the foil name and the length on the GERBER EDGE FX LCD. The available settings are: ♦ Name Only (Slow) ♦...

  • Page 60: Changing The Material Selection List

    To change the material selection list 1 Open the GERBER EDGE FX web interface by entering the printer's IP address in the Location or Address line of your web browser (for example: http://169.254.128.129).

  • Page 61: Choosing The Numeric Units

    Choosing the numeric units The units used on the GERBER EDGE FX and on the web pages can be chosen via the System Settings page of the web interface. The choices are: Inches, Feet, Yards, Centimeters, and Meters. The default numeric unit is Inches.

  • Page 62: Choosing A Language

    2 Click the System Settings link to open the System Settings page. 3 Choose a language from the drop down menu. 4 Click Change Settings to apply the new language to the GERBER EDGE FX and to the web interface pages.

  • Page 63: Enabling Or Disabling Sensors

    To enable or disable Out-of-Vinyl or Cover Sensors 1 Open the GERBER EDGE FX web interface by entering the printer's IP address in the Location or Address line of your web browser (for example: http://169.254.128.129). The Welcome to GERBER EDGE FX screen displays.

  • Page 64: Modifying Network Settings

    GERBER EDGE FX to your computer” on page 7. By default the GERBER EDGE FX is set to use Static Settings. If you have a DHCP server on your network, you can set the printer to use DHCP instead of static addresses. See “Using DHCP”...

  • Page 65: Using Dhcp

    The Use DHCP button activates the settings provided by a DHCP (dynamic host configuration protocol) server rather than the static settings. DCHP can also be set at the GERBER EDGE FX control panel. See “Using DHCP to assign network address” on page 22.
  • Page 66 Address pool. The address may vary from session to session. Your network administrator must define the starting and ending addresses of the pool. You must cycle the power to the GERBER EDGE in order for the DHCP settings to be in effect. To activate DHCP 1 Open the GERBER EDGE FX web interface by entering the printer's IP address in the Location or Address line of your web browser (for example: http:// 169.254.128.129).

  • Page 67: Updating The Gerber Edge Fx Firmware

    You can update the GERBER EDGE FX firmware to a new revision level using the web interface. When an update file is sent to the GERBER EDGE FX, (using the Send button) it programs new firmware onto the printed circuit board of the printer. The GERBER EDGE FX must be set to OFFLINE in order to update the firmware.

  • Page 68: Viewing Gerber Contact Information

    Gerber or visit the Gerber web site (www.gspinc.com). To view Gerber contact information 1 Open the GERBER EDGE FX web interface by entering the printer's IP address in the Location or Address line of your web browser (for example: http://169.254.128.129).

  • Page 69: Chapter 7: Troubleshooting

    Chapter 7: Troubleshooting Responding to control panel messages The following table lists typical control panel messages that may appear while using the GERBER EDGE FX and provides an explanation of each and a suggested response if one is required. Message Description READY The GERBER EDGE FX is online and ready to print.
  • Page 70 Insert a cassette with an adequate amount of foil, or press F1, OK to proceed with inadequate foil amount. Not Gerber Foil ! The foil is not manufactured by Gerber and the foil characteristics can not be determined. Insert a Gerber foil. Foil Mismatch ! The foil inserted does not have settings for the material in the job (i.e., it is not a supported material/foil combination).

  • Page 71: Correcting Typical Problems

    Clean the exposed foil with clean, dry compressed air. (See “Storing and cleaning the foil” on page 28.) If imperfections are present in the entire job, the print head may be dirty. See “Cleaning the GERBER EDGE FX” on page 85.) Lines in the job that are not on the X axis or Y axis (wrinkling).

  • Page 72: Opacity Problems, Such As A Light Color Not Covering A Dark Material

    Backing/Finish button from the Print Options dialog box of GSPPlot. The top or bottom of a job is consistently darker than the rest. There may be a print head pressure problem. Please call your distributor or Gerber Service. Light spots in a repeating pattern in the job.

  • Page 73: Reestablishing Factory Default Settings

    The default setting is 0.0.0.0 for none. IP Address 169.254.128.129 valid IP IP address of GERBER EDGE FX. Enter a address unique IP address for network to which the GERBER EDGE FX will be physically connected. Network 255.255.0.0...

  • Page 74: Diagnosing Printer Problems

    Diagnosing printer problems The DIAGNOSTIC MENU of the GERBER EDGE FX provides a small test print to verify that the printer is capable of printing and a network test to determine the network throughput. From the DIAGNOSTIC MENU you can also view the firmware version information which you may need if speaking with Gerber technical representatives.

  • Page 75: Testing Network Throughput

    3 Press F1, TEST PRINT to open the MAIN MENU with the TEST PRINT job paused. MAIN MENU PAUSED CANCEL Mode: Single SYSTEM Job: TEST PRINT 4 Press F1 to print the job. The display changes to: MATERIAL MENU CANCEL SUBSTITUTE HOME Need 3m Scotchcal Series 220...

  • Page 76: Viewing Gerber Edge Fx Version Menus

    The job data is discarded. Viewing GERBER EDGE FX version menus When troubleshooting the GERBER EDGE FX, it may be helpful to determine the versions of firmware components. The easiest way to view the versions is through the DIAGNOSTICS page of the web interface.

  • Page 77: Using The Edge Fx Diagnostics Web Page

    GERBER EDGE FX. To open the GERBER EDGE FX Diagnostics page 1 Open the GERBER EDGE FX web interface by entering the printer's IP address in the Location or Address line of your web browser (for example: http://169.254.128.129).

  • Page 78: Internal Tests

    If the RFID tag becomes unusable the printer displays “Not Gerber Foil” when the foil cartridge is inserted. You can still use the foil, but the foil name and remaining length is no longer tracked.
  • Page 79 To run the RFID test 1 Open the GERBER EDGE FX web interface by double clicking the icon on the desk top or the printer's IP address in the Location or Address line of your web browser (for example: http://169.254.128.129). The Welcome to GERBER EDGE FX screen displays.
  • Page 80 ♦ Digital Inputs: displays the state of the sensors, drivers, and cables which can be used to troubleshoot the printer in conjunction with GSP Technical Support. ♦ TPH Power: test turns the TPH power supply on and off. Note: The GERBER EDGE FX must be OFFLINE to run diagnostic tests.
  • Page 81 To run the Analog Input test 1 Open the GERBER EDGE FX web interface by entering the printer's IP address in the Location or Address line of your web browser (for example: http://169.254.128.129). The Welcome to GERBER EDGE FX screen displays.
  • Page 82 Troubleshooting To run the TPH Fans test 1 Open the GERBER EDGE FX web interface by entering the printer's IP address in the Location or Address line of your web browser (for example: http://169.254.128.129). The Welcome to GERBER EDGE FX screen displays.
  • Page 83 5 Click Foil Motor ON to turn on the GERBER EDGE FX foil motor. 6 Click Foil Motor OFF to turn off the GERBER EDGE FX foil motor. The results of the expected voltage test and the state of the foil motor (ON/OFF) display in the window.
  • Page 84 Troubleshooting To run the Digital Input test 1 Open the GERBER EDGE FX web interface by entering the printer's IP address in the Location or Address line of your web browser (for example: http://169.254.128.129). The Welcome to GERBER EDGE FX screen displays.
  • Page 85 To run the TPH Power test 1 Open the GERBER EDGE FX web interface by entering the printer's IP address in the Location or Address line of your web browser (for example: http://169.254.128.129). The Welcome to GERBER EDGE FX screen displays.
  • Page 86 The highest setting records all messages sent to the GERBER EDGE FX and is used by Gerber Technical Support for diagnostics. When the System Log is turned off (set to 0 (OFF)) no messages are recorded.
  • Page 87 3 Click the Keypad link to open the EDGE FX Keypad Diagnostics page. 4 Press the keys on the GERBER EDGE FX keypad one at a time or multiple keys at the same time and then click the Read Keys button. If the keys pressed match the displayed information the keypad is functioning properly.
  • Page 88 To run the Burn-In test 1 Open the GERBER EDGE FX web interface by entering the printer's IP address in the Location or Address line of your web browser (for example: http://169.254.128.129).
  • Page 89 The Display tests check the operation of the LCD on the GERBER EDGE FX. To run the Display tests 1 Open the GERBER EDGE FX web interface by entering the printer's IP address in the Location or Address line of your web browser (for example: http://169.254.128.129).
  • Page 90 The Statistics link offers several diagnostic statistic pages that can be useful when troubleshooting printer operation. The statistic pages provide information on the settings or status of the printer. You can not alter these settings. Click the Statistic link from the GERBER EDGE FX Diagnostics page to open the Statistical Diagnostic page.

  • Page 91: Chapter 8: Maintenance

    GERBER EDGE FX turned off and unplugged from the power source. WARNING: Double pole neutral fusing. Terminal for connection of protective earthing conductor. Cleaning the GERBER EDGE FX To keep the GERBER EDGE FX in prime condition you should routinely clean the following items: ♦ Print head ♦ Sprockets ♦...

  • Page 92: Cleaning The Sprockets, Bail Arms, And Squeegees

    If there is excessive build up of material adhesive on the sprockets (especially around the teeth), scrape it off using a small pick or brush, such as a toothbrush. CAUTION: Do not dip the nylon brush in alcohol because excess alcohol can drip into the GERBER EDGE FX and cause damage.

  • Page 93: Cleaning The Platen

    Bail arm Bail arm squeegees (2) Sprockets Wipe the sprockets with ThermApprove cleaning cards or a clean, lint-free cloth moistened with 99% isopropyl alcohol. Allow the sprockets to air dry before loading material. Refer to the photo to locate the areas to clean. Note: Isopropyl alcohol may discolor the squeegees over time.

  • Page 94: Cleaning The Foil Squeegee

    CHAPTER 8 Maintenance Cleaning the foil squeegee Wipe the foil squeegee with ThermApprove cleaning cards or a clean, lint-free cloth moistened with 99% isopropyl alcohol and let air dry. Foil squeegee Print head Replacing maintenance parts You will need to replace material or foil squeegees on a yearly basis and fuses as required. One set of replacement maintenance items are included in the accessories box.

  • Page 95: Replacing The Bail Arm Material Squeegees

    Remove the adhesive liner off a new material squeegee and press it firmly into position. Repeat with the remaining squeegee. One set of replacement materials squeegees is included in the accessories box. Additional squeegees can be obtained from Gerber Customer Service. Material...

  • Page 96: Replacing Fuses

    2 Insert a small flat screwdriver into the notch from below and gently pry the fuse carrier plate out. 3 Remove the blown out fuse(s) from the carrier and insert new fuse(s). 4 Insert the fuse carrier into the GERBER EDGE FX with the notch down and snap into place. 5 Reconnect the power cord.
  • Page 97 FPGA version ........70 Diagnostics web page ......71 Function keys ........35 analog test ........75 Fuse, replacing ......... 90 burn in test ........82 GERBER EDGE FX digital input tests......78 firmware update ......61 display test ........83 installing........25 foil motor test........77 GSPPlot........
  • Page 98 GERBER EDGE FX Index History ..........70 Overlap..........51 Homing the printer ......36 Packing list.......... 5 Humidity range ........6 Packing the printer ......5 Input/Output Tests ......74 Pausing a job........45 Installing hardware......25 Ping command ......... 24 Internal tests........72 Power requirements ......6 Keypad test ........81...
  • Page 99 overlap settings ......51 foil motor test ....... 77 printer name........49 GSP contact information ..... 62 system log level ......50 Input/Output tests ...... 74 Temperature range ......6 internal tests........72 Test network throughput....69 keypad test........81 Test print ...........68 language ........56 ThermApprove cleaning cards..85 material selection list ....

  • Page 101: Menu Tree - Main Menu/System Menu

    Menu Tree – Main Menu/System Menu MAIN MENU OFFLINE CANCEL ONLINE Mode: Single SYSTEM Cont. SYSTEM MENU only Job Status: No Job available when OFFLINE SYSTEM MENU Returns to the NETWORK CANCEL MAIN MENU DIAG MOTION See DIAGNOSTIC MENU… MOTION MENU FOIL CANCEL Slews the foil...

  • Page 102: Menu Tree - Diagnostic Menu

    GERBER EDGE FX Menu Tree Menu Tree – Diagnostic Menu SYSTEM MENU Returns to the NETWORK CANCEL MAIN MENU DIAG MOTION DIAGNOSTIC MENU TEST PRINT CANCEL NETWORK VERSION Starting Network Test NETWORK TEST MENU CANCEL Quality results can be: Quality: None...
  • Page 103 P77559A Rev E 83 Gerber Road South Windsor, CT 06074-9864 USA www.gspinc.com...

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