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Dixon ZTR 2301 Operator's Manual

Dixon zero turn riding mower operators manual
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  • Page 2 The information in this operator's manual applies to your Dixon® ZTR® Model ZTR 2301 Mowers. Your Dixon dealer will gladly provide a check-out ride, and answer any questions.

  • Page 3: Table Of Contents

    SAFETY...Pages WARRANTY POLICY ... Page SPECIFICATIONS ... Pages SEAT ADJUSTMENT...Page CONTROLS...Pages OPERATION INSTRUCTIONS ...Pages CARE AND MAINTENANCE ... Pages STANDARD SERVICE PARTS LIST... Page TROUBLESHOOTING...Pages DIAGRAMS... Pages Part No. 8874 September 1995 INDEX 10 - 13 1 4 - 1 9 20 - 26 2 8 - 3 0 31 - 35...

  • Page 4: Safety

    SAFETY RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander... BLADE CONTACT RUN-OVER TIP-OVER RUN-OVER Page 1...

  • Page 5: Safety Symbols

    SAFETY SYMBOLS: SAFETY SAFETY ALERT SYMBOL - When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

  • Page 6: General Operation

    This cutting mower is capable of amputating hands and feet, and throwing objects. Failure to observe the following safety instructions could result in GENERAL OPERATION: • Read, understand, and follow all instructions in the manual and on the mower before starting. •...

  • Page 7: Slope Operation

    If you cannot back up the slope or if you feel uneasy on it, do not mow it. Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc.
  • Page 8 CHILDREN: Tragic accidents can occur if the operator is not alert to the Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. • Keep children out of the mowing area and under the watchful care of another responsible adult, •...

  • Page 9: Safety

    SERVICE: • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the mower indoors.

  • Page 10: Warranty Policy

    This warranty policy applies to all 2301 mowers purchased on or after October 1,1993. WARRANTY: Dixon Warranty term is for a period of one (1) year from date of purchase or 200 hours of use, whichever occurs first. Mowers used for residential homeowner applications (used only at owner's primary place of residence) are warranted for two (2) years from date of purchase or 200 hours of use, whichever occurs first.

  • Page 11: Specifications

    SPECIFICATIONS The monocoque design chassis of the Model ZTR 2301 incorporates CMC laser CHASSIS: and CNC brake processes to form the twin 12 gauge side frames and 7 gauge transmission and engine base plate. All body parts are made of rotational molded polyethylene. Front body contains BODY: MOWER access panel for battery service.

  • Page 12: Seat Adjustment

    SEAT ADJUSTMENT INSTRUCTIONS Model ZTR 2301 1. Raise and push seat assembly forward. 2. Loosen five nuts, P/N 3205, and slide seat forward or backward to desired position. 3. Re-tighten nuts, P/N 3205. DO NOT operate mower without seat adjustments properly tightened.

  • Page 13: Controls

    CONTROLS Page 10...
  • Page 14 The Dixon ZTR has a unique transaxle that requires only two drive levers to control braking, turning, speed, and direction. On initial operation, set throttle speed on slow and operate with mower blade "OFF". To avoid "over-controlling" the mower, use a light touch on the drive levers.
  • Page 15 TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward of the other. To turn left, move left lever rearward of the right lever.
  • Page 16 BLADE DRIVE: Located to left of operator. To engage the mower blade, turn lever on floor slowly to the "ON" position. To disengage mower blade, turn lever to the "OFF" position. MOWER DECK CUT HEIGHT LIFT LEVER: Located to left of operator. Controls the cutting height.

  • Page 17: Operation Instructions

    OPERATION INSTRUCTIONS The safe and successful operation of the Model ZTR 2301 will depend upon the operator ha ving the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions.
  • Page 18 Raise weight slightly off of seat. Engine should stop. c. If any Safety Check fails, do not operate the mower until the system has been checked and repaired by an Authorized Dixon ZTR Dealer. Page 15...
  • Page 19 OPERATION INSTRUCTIONS START\NG INSTRUCTIONS: 1. Move throttle control to "Choke" position if engine is cold, full throttle if warm. 2. Insert ignition key and turn to "Start" position. When engine starts, release ignition key. Key will return to "Run" position. 3.
  • Page 20 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recycled or mulched clippings.
  • Page 21 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. 1. Set engine speed control to the wide open or full setting. 2.
  • Page 22 OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide on Page 28. CAUTION 1.
  • Page 23 Please remember that if you are in doubt as to the correct service procedures to be followed, these and other service situations can be handled by a Dixon ZTR dealer who is familiar with the service of your mower.
  • Page 24 CARE AND MAINTENANCE - MODEL ZTR 2301 CUTTER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. Wear heavy, thick gloves when holding onto cutter blade, CAUTION avoid the sharp edge of the blade.
  • Page 25 CARE AND MAINTENANCE - MODEL ZTR 2301 BELT TENSION: Manual Clutch: No Adjustment DECK REMOVAL: 1. Place cut height lever in lowest cut position. 2. Loosen belt keepers on each side of engine pulley. 3. Remove deck drive belt from engine pulley.
  • Page 26 CARE AND MAINTENANCE - MODEL ZTR 2301 FUEL SHUT OFF VALVE: The fuel shut off valve is located at the bottom rear of the fuel tank. Always turn the valve to the "OFF" position when the mower is stored or not in use.
  • Page 27 CARE AND MAINTENANCE - MODEL ZTR 2301 CAUTION CHANGING THE ENGINE OIL: 1. The "snap lock" oil drain valve is located on the left side of the engine crank-case. 2. Place a suitable container under the drain valve. The fitting of a short piece of hose to the valve will help direct the oil.
  • Page 28 CARE AND MAINTENANCE - MODEL ZTR 2301 DRIVE SYSTEM ADJUSTMENTS: Due to both the complex nature of the transmission and the number of special tools required for service, adjustments should be entrusted to your dealer. There are a number of simple owner service items which greatly influence the performance of the drive system.
  • Page 29 The serial number is located on frame at rear of engine, it will begin with DM. Refer to Warranty Registration Form (P/N 8871). See your Dixon dealer for replacement parts, warranty or service. ANIMALS IN YOUR AREA 8-14 Ibs.

  • Page 30: Standard Service Parts List

    Protect your engine investment, use only original equipment filters. Model ZTR 2301 14HP Command Pro Series Engines may be equipped with either an early or late design air filter system. Late design air filter cartridges measure 3 5/16" as shown.

  • Page 31: Troubleshooting

    Examination of one or more of the above will generally produce a quality cut. The Troubleshooting Chart suggests practices and adjustments that may be helpful in improving cut quality. Your Dixon ZTR dealer is also available to provide assistance to you. SITUATION Poor cut quality...
  • Page 32 DRIVE SYSTEM: SITUATION CAUSES Mower pulls to one side or the other Operation of mower Poor driving performance TROUBLESHOOTING REMEDY Drive adjustment Consult your dealer for repair Review operators section of owners manual Page 29...
  • Page 33 ELECTRICAL SYSTEM: SITUATION CAUSES Starter will not Circuit breaker engaged turn engine over Starter will not Dead battery turn engine over Battery discharge Poor connections on battery Battery water low Wrong battery installed in mower Battery discharge Engine electrical system not functioning correctly Battery discharge Engine being operated...
  • Page 39 DATE PURCHASED ______________ MOWER MODEL NUMBER ________ PURCHASED FROM Name Address MOWER SERIAL NUMBER ___DM -______________________________________________ DATE OIL CHANGED: DIXON INDUSTRIES, INC A BLOUNT COMPANY AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEYVILLE KS 67337 O945 316 251 2OOO FAX 316 251 4117...
  • Page 40 NOTES...
  • Page 41 NOTES...
  • Page 42 WARNING: ® Dixon and ZTR are registered trademarks of Dixon Industries, Inc. DIXON INDUSTRIES, INC. A BLOUNT COMPANY AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEYVILLE KS 67337 0945 316251 2000 FAX 316 251 4117 The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

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