Related Manuals for Dixon ZTR 1950-2300 Series
Summary of Contents for Dixon ZTR 1950-2300 Series
- Page 1 1950-2300 Series Model Y Model Y Model Year 200 ear 200 ear 2004 4 4 4 4 ear 200 Model Y Model Y ear 200 ZTR®...
- Page 2 IMPORTANT - READ CAREFULLY The Dixon ® ZTR ® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator’s manual carefully...
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Page 3: Table Of Contents
INDEX Page Safety........4-12 Warranty Policy. -
Page 4: Safety
SAFETY RIDING LAWN MOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH. The most common causes of injury to the operator or bystander... BLADE CONTACT TIP OVER RUN OVER BACK OVER ...read and understand this manual to prevent injuries. -
Page 5: Safety Alert Symbol
Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. SAFETY (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING (highlighted in orange) indicates a potentially... -
Page 6: General Operation
Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: •Read, understand, and follow all instructions in the manual and on the mower before starting. •Only allow responsible adults, who are familiar with the instructions, to operate the mower. - Page 7 GENERAL OPERATION (continued) : •Turn off blades when not mowing. •Stop engine before removing grass catcher or unclogging chute. •Mow only in daylight or good artificial light. •Do not operate the mower while under the influence of alcohol or drugs. •Watch for traffic when operating near or crossingroadways.
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Page 8: Slope Operation
All slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc. - Page 9 SLOPE OPERATION (continued): DO (continued): Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly down the slope. If front wheels lift off the ground, pull the levers back to stabilize the mower. DO NOT Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
- Page 10 SERVICE: •Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove fuel cap or add fuel with engine running. Allow engine to cool before refueling. Do not smoke while refueling. Never refuel the mower indoors.
- Page 11 SERVICE (continued): •Never run a mower inside a closed area. The exhaust fumes aretoxic. •Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition. •Never tamper with safety devices. Check their proper operation regularly. •Keep mower free of grass, leaves, or other debris buildup.
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Page 12: Safety
CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. •Keep children out of the mowing area and under the watchful care of another responsible adult. -
Page 13: Warranty Policy
INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS. 1. Home Owner Application: Dixon Pro Model used only at owner’s primary place of residence is warranted for a period of two (2) years from date of purchase. Frame, body panels and fenders are warranted for the life of the mower. -
Page 14: Specifications
CHASSIS: 11 GA - rectangular tube SEAT: Designed for operator comfort by use of high-density closed cell foam padded back and arm rests, upholstered with Cordura repellent fabric. Seat is adjustable fore and aft. Mounted on operator suspension system. MOWER DECK: Two decks are available. -
Page 15: Seat Adjustment Instructions
SEAT ADJUSTMENT INSTRUCTIONS Models 1950 & 2300 Grasp seat slide adjuster and move it into adjustment position. Slide seat forward or backward. Release seat slide adjuster. -
Page 16: Controls
CONTROL LEVERS Note: For access to the seat, move control levers to neutral position and swing them outward. TO GO FORWARD: • From neutral position, gently push both control levers forward. • To increase speed, move levers further forward. TO GO BACKWARD: •... -
Page 17: Throttle Control Lever
CHOKE CONTROL LEVER: •Located on control panel to operator’s right. •Used to start a cold engine. THROTTLE CONTROL LEVER: •Located on control panel to operator’s right. •Controls engine speed, slow to maximum. •While moving, throttle control should be set to MAXIMUM for wide open setting to insure adequate cooling of the engine and to maintain mower deck blade speed. -
Page 18: Parking Brake
PARKING BRAKE: The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. CAUTION TO SET PARKING BRAKE: The hand operated brake is located at the left hand side of the mower. -
Page 19: Controls
BLADE DRIVE: •Located on control panel to operator’s right. To engage blade: Pull up on switch. To disengage blade: Push down. CIRCUIT BREAKER •Located on control panel to operator’s right. •Protection of the electrical system is by (1) 15 amp circuit breaker. •If circuit breaker trips, push button to reset. -
Page 20: Operation Instructions
OPERATION INSTRUCTIONS The safe and successful operation of the 1950 or 2300 Series will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all the controls and their functions. -
Page 21: Before Operating Mower
OPERATION INSTRUCTIONS BEFORE OPERATING MOWER: 1. Read and observe all safety instructions on your mower and in the manual. 2. Read engine manufacturer’s operating and maintenance instructions. 3. Discuss proper maintenance with your dealer. 4. Check engine oil. 5. Check fuel cap to be sure it is in place. 6. -
Page 22: Unlock Transmission
OPERATION INSTRUCTIONS TO FREE WHEEL MACHINE (UNLOCK TRANSMISSION): Always turn off engine before engaging or disengaging the hydro release (free wheel) valves. Never attempt to move the valves with the engine running. The hydro release valves are located beneath the seat, on the front side of the hydro pumps. -
Page 23: Testing Of Safety Interlock Systems
In a SAFE AREA away from bystanders, start the engine. b) Engage blade drive switch. c) Raise slightly off seat. If any safety check fails : Do not operate the mower until the system has been checked and repaired by an authorized Dixon ZTR dealer! ENGINE SHOULD STOP! -
Page 24: Side Discharge Of The Clippings
OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide. CAUTION 1. Set engine speed control to the wide open or full setting. - Page 25 OPERATION INSTRUCTIONS GRASS HEIGHT AND CUTTING SUGGESTIONS: Do not attempt to cut grass when it is wet. If the grass is tall, place the mower deck cut height lever in the top or second notch. “Initially” overlap cutting swaths instead of a full swath with each pass. Some applications may require a second cutting.
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Page 26: Starting Instructions
OPERATION INSTRUCTIONS STARTING INSTRUCTIONS (cold engine): 1. Position choke control in “on” position. 2. Position throttle control at 1/2 speed setting. 3. Insert ignition key and turn to “start” position. When engine starts, release ignition key. Key will return to “run” position. 4. - Page 27 OPERATION INSTRUCTIONS STARTING INSTRUCTIONS (engine has been operated): 1. Move throttle control to 1/4 to 1/2 setting. 2. Insert ignition key and turn to “start” position. When engine starts, release ignition key. Key will return to “run” position. 3. Move throttle control to “fast” position.
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Page 28: Mowing With A Mulching Attachment
OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recycled or mulched clippings. In order to achieve the best results, please read and follow the mulching tips listed below: Set the engine speed control to the wide open or full... - Page 29 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT (continued): 6. Keep the Underside Of The Mower Deck Clean. Remove all grass and dirt build-up from the underside of the pan, the baffles and deflectors after each use. 7. Alternate mower direction. This will evenly disperse the mulched grass clippings over the lawn for even fertilization.
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Page 30: Mowing With A Grass Catcher Attachment
OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. Set engine speed control to the wide open or full setting. Allow engine, mower deck and blower to reach full RPM before attempting to mow. - Page 31 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT (continued): Operate the mower at a slower ground speed than when mowing without a grass catching attachment. Some mowing applications/use of grass catchers may require that an optional weight box be fitted to the mower to counter the weight of grass in the bags.
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Page 32: Operation Instructions
OPERATION INSTRUCTIONS DECK ROLLERS (60” deck): Purpose: The spring loaded deck rollers located at the front corners of the 60” mower deck are designed as an aid to limit turf scalping when mowing on uneven ground. Height: Normal height settings as installed at the factory allows each roller to ride slightly above the turf. -
Page 33: Care & Maintenance
CARE AND MAINTENANCE Before performing any maintenance, turn off engine, Use extreme care when working on machinery. Do not wear watch or jewelry. Do not wear loose fitting clothes, and observe all common safety practices with tools. MAINTENANCE SCHEDULE • Adjust traction drive idler...after 5 hours break-in •... -
Page 34: Care And Maintenance
CARE AND MAINTENANCE ENGINE: For complete maintenance and operating information of the engine,please refer to the maintenance instructions furnished by the engine manufacturer and included in your Zero Turn Radius mower information packet. BATTERY: CAUTION •This is a maintenance-free battery and the fluid level cannot be checked. -
Page 35: Cutter Blade Maintenance
CARE AND MAINTENANCE CUTTER BLADE MAINTENANCE: CAUTION Check sharpness of mower blades after every 10 hours of operation. Observe proper blade position prior to removal. Safely raise front of mower. Hold or block blade from turning. Loosen blade bolt and remove blade. -
Page 36: Belt Tension
CARE AND MAINTENANCE BELTS: Check belts every 50 hours. Replace any belts found to be in poor condition. BELT TENSION: Engine to Mower Deck Belt: The engine to mower deck drive belts are automatically held in proper tension by springs which push the deck assembly forward and do not require any additional adjustment to be made. -
Page 37: Fuel Shut Off Valve
CARE AND MAINTENANCE FUEL SHUT OFF VALVE: The fuel shut off valve is located at the bottom front of the fuel tank. Always turn the valve to the “OFF” position when the mower is stored or not in use. LUBRICATION: CHASSIS: LOCATIONS: SERVICE INTERVALS:... -
Page 38: Changing The Engine Oil
CARE AND MAINTENANCE CAUTION CHANGING THE ENGINE OIL: 1. The “Dapco” oil drain valve is located on the right side of the engine crankcase on the 1950 and on the left side of the engine crankcase on the 2300. 2. Place a suitable container under the drain valve. The fitting of a short piece of hose will help direct the oil. -
Page 39: Oil Filters
CARE AND MAINTENANCE OIL FILL: 1. Drain oil. 2. Clean any spilled oil from engine and chassis. 3. Refill engine with type, and quantity of oil recommended by the engine manufacturer in engine literature. OIL FILTERS: 1. Replace filter each time the oil is changed. 2. - Page 40 CARE AND MAINTENANCE HYDROSTATIC TRANSMISSION OIL & FILTER SERVICE: Dirt or water in oil can ruin the hydrostatic transmissions. SERVICE INTERVALS: 1. Initial filter service - 50 hours 2. Every 250 hours or once a year thereafter. OIL REQUIREMENTS: Any high quality engine oil with an API classification of SG/CD is recommended.
- Page 41 CARE AND MAINTENANCE HYDROSTAT OIL MAINTENANCE PROCEDURE: Check the oil level in hydrostatic transmisison oil reservoir after every 25 hours of usage. Clean the oil reservoir cap and the area around it prior to removal. Check the oil level. Oil should be approximately 1-3/8” below top of oil tank.
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Page 42: Cleaning The Mower
See warranty information on page 12 or the Warranty Registration Form found in your owner’s packet. PARTS/SERVICE: See your Dixon dealer for replacement parts, warranty or service. PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL CHEMCIALS WHICH MAY DAMAGE OR CAUSE HARM TO... -
Page 43: Mower Deck Removal
CARE AND MAINTENANCE MOWER DECK REMOVAL: 1. Remove mower deck drive belt. To relieve belt tension, insert 5283 link (at front of lift frame) into tab illustrated below. Move lift handle into the lowest cut position. Belt can now be removed from mower deck pulley. -
Page 44: Mower Deck Leveling Procedure
CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE: There are a total of (4) threaded adjusters which will control the attitude or pitch of the mower deck. The adjusters have locknuts on the bottom which can be turned up or down to raise or lower the front and rear of the mower deck. - Page 45 CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE (continued): D. Turn both outer blades to align with the deck in front- to-rear manner. Turn left rear adjuster nut up or down until rear of mower deck is positioned level to 1/8” higher in the rear than the side-to-side measurement.
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Page 46: Steering Control Adjustments
CARE AND MAINTENANCE STEERING CONTROL ADJUSTMENTS: To adjust neutral: 1. Lift seat. 2. Block up the unit so that the drive wheels are off the ground. 3. Loosen ball joint jam nuts on control rod. Note: The front jam nuts are left hand threads. 4. -
Page 47: Care & Maintenance
CARE AND MAINTENANCE STEERING CONTROL ADJUSTMENTS (continued): To adjust neutral springs: 1. Loosen set screws on center spring stop collar located on the control rods. (Requires a 1/8” Allen wrench). 2. Swing control lever out. Tighten set screw on lock collar. -
Page 48: Troubleshooting
TROUBLESHOOTING 1. ENGINE WON’T TURN OVER Mower blades engaged- - - - - - - - - - - - - - - - - -disengage blades Drive not in neutral - - - - - - move control levers to neutral “OUT” Circuit breaker trips- - - - - - - - - - - - - - - - - - - - - - -reset breaker Dead battery- - - - - - - - - - - - - - - - - - - - - - - - -charge or replace Solenoid- - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer... - Page 49 TROUBLESHOOTING ENGINE RUNS BUT MOWER WON’T MOVE FORWARD Drive belt broken or slipping- - - - - - - - - - - - - - - - - - -replace drive belt Transmission oil low- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -add oil Transmission locks in free-wheel position- - - - lock position( Hydrostat oil filter plugged- - - - - - - - - - - - - - - - - - - - - - - replace filter MOWER LOSES POWER OR TRANSMISSION OVERHEATS...
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Page 50: Standard Service Parts List
STANDARD SERVICE PARTS LIST Hi-Lift - P/N 9444 (Standard) Engine to Mower Deck - P/N 6111 Engine to Hydros - P/N 2469 Engine to Mower Deck - P/N 6938 Engine to Hydros - P/N 2469 50” Deck Blades Lo-Lift - P/N 9443 Belts Serpentine - P/N 1300 60”... -
Page 51: Owner Information
DATE OIL CHANGED: ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ DIXON INDUSTRIES, INC. a BLOUNT International Inc. Co. P.O. Box 1569 Coffeyville, Ks 67337-0945 620-251-2000 FAX 620-251-4117 Name ________________________________ Address ______________________________ DATE ENGINE TUNED: __________________ ___________________... - Page 52 ZTR®Mowers W W W W W ARNING: ARNING: ARNING: ARNING: ARNING: Dixon® and ZTR® are registered trademarks DIXON INDUSTRIES, INC. a BLOUNT International Inc. Co. P.O. Box 1569 Coffeyville, Ks 67337-0945 620-251-2000 The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.