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Alamo Industrial Versa Series Operator's Manual

Alamo industrial boom arm mower operator's manual
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Published 03/09
This Operator's Manual is an integral part of the safe operation of this machine and must
be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety
and Operation Instructions contained in this manual before operating the equipment. C01-
Cover
ALAMO INDUSTRIAL
1502 E. Walnut
Seguin, Texas 78155
210-372-3551
Email: parts@alamo-industrial.com
OPERATOR'S MANUAL
®
©2009 Alamo Group Inc.
VERSA
BOOM ARM MOWER
Part No. 02897300C
$0.00

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Summary of Contents for Alamo Industrial Versa Series

  • Page 1 READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01- Cover ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas 78155 210-372-3551 Email: parts@alamo-industrial.com VERSA ® ©2009 Alamo Group Inc. BOOM ARM MOWER Part No. 02897300C $0.00...
  • Page 2 To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of acci- dents.
  • Page 3 In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book. The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment.
  • Page 4 Alamo Industrial Division is willing to provide one (1) AEM Mower Safety Practices Video Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video DVD Format – AEM/FEMA Mower Operator Safety Video Mower Operator’s Manual AEM Mower Operator’s Safety Manual...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SAFETY SECTION ... 1-1 General Safety Instructions and Practices ... 1-2 Operator Safety Instructions and Practices ... 1-3 Connecting & Disconnecting Implement Safety Instructions & Practices ... 1-5 Equipment Operation Safety Instructions and Practices ... 1-6 Maintenance and Service Safety Instructions and Practices ... 1-12 Transporting Safety Instructions and Practices ...
  • Page 6 DRIVING THE TRACTOR AND IMPLEMENT ... 3-33 Basic Troubleshooting Guide for First Start-up..3-33 Starting the Tractor ... 3-35 Brake and Differential Lock Setting ... 3-35 Driving the Tractor and Boom ... 3-36 OPERATING THE BOOM UNIT AND ATTACHED HEAD ... 3-37 Foreign Debris Hazards/Overhead Obstructions ...

  • Page 7: Safety Section

    SAFETY SECTION Safety Section 1-1 © 2009 Alamo Group Inc.

  • Page 8: General Safety Instructions And Practices

    Safety Messages. Always use good common sense to avoid hazards. Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. VERSA 03/09 © 2009 Alamo Group Inc. SAFETY (SG-2) (SG-3)

  • Page 9: Operator Safety Instructions And Practices

    Always read carefully and comply fully with the manufacturer’s instructions when handling oil, solvents, cleansers, and any other chemical agent. VERSA 03/09 © 2009 Alamo Group Inc. SAFETY (SG-30) (SG-31) Never allow inexperienced or untrained personnel to...
  • Page 10 Tractor and perform repairs before resuming operation. Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition. VERSA 03/09 © 2009 Alamo Group Inc. SAFETY (SG-24) Children can cause the Implement to shift or fall (SG-25) Drugs and alcohol will affect an operator’s...

  • Page 11: Connecting & Disconnecting Implement Safety Instructions & Practices

    Widen the wheel tread and add weights if needed. Refer to the mounting instructions or call Customer Service if you need assistance with Couterweight Procedure. VERSA 03/09 © 2009 Alamo Group Inc. SAFETY (SG-38) “Wait a minute...Save a life!”...

  • Page 12: Equipment Operation Safety Instructions And Practices

    Add front ballast until at least 20% of the tractors weight is on the front wheels to prevent rearing up, loss of steering control, and possibly injury. (SBM-10) VERSA 03/09 © 2009 Alamo Group Inc. SAFETY (S3PT-1) Be careful when operating or transporting this (S3PT-12) (SBM-2) .
  • Page 13 To reduce the possibility of property damage, serious injury, or even death, never allow the Mower to be operated with blades missing. VERSA 03/09 © 2009 Alamo Group Inc. SAFETY (SBM-17) (SBM-19)
  • Page 14 Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily. VERSA 03/09 © 2009 Alamo Group Inc. SAFETY (SG-7) (SG-10) (SG-11)
  • Page 15 In case of mechanical difficulty during operation, place the transmission in the park position, set the parking brake, shut down all power, including the PTO and the engine and remove the key. Wait until all rotating motion has stopped before dismounting. VERSA 03/09 © 2009 Alamo Group Inc. SAFETY (SG-13) (SG-15)
  • Page 16 Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items. (SGM-06) VERSA 03/09 © 2009 Alamo Group Inc. SAFETY (SGM-1) Inspect the area before...
  • Page 17 Implement. Lower the implement carefully to the ground. Do not put hands or feet under lifted components. VERSA 03/09 © 2009 Alamo Group Inc. SAFETY Check to make sure there are no (SGM-14)

  • Page 18: Maintenance And Service Safety Instructions And Practices

    Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SBM-18) VERSA 03/09 © 2009 Alamo Group Inc. SAFETY (S3PT-8) (S3PT-11) Tractor engine must be stopped before working on...
  • Page 19 VERSA 03/09 © 2009 Alamo Group Inc. SAFETY DO NOT approach the Do not permit anyone to modify or alter this...

  • Page 20: Transporting Safety Instructions And Practices

    See your Authorized Dealer for proper repairs. Alamo Industrial mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Alamo Industrial specifications.
  • Page 21 When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. VERSA 03/09 © 2009 Alamo Group Inc. SAFETY (SBM-3) Stop mowing if workers or...

  • Page 22: Concluding Safety Instructions And Practices

    Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. VERSA 03/09 © 2009 Alamo Group Inc. SAFETY Determine the maximum...

  • Page 23: Decal Location

    NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
  • Page 24 PART NO. 02967827 02958241 02962764 02962765 03200285 02966305 00763977 00769394 00757139 02965262 99203 99204 02977417 02977385 VERSA 03/09 © 2009 Alamo Group Inc. SAFETY QTY. LEVEL DANGER DANGER DANGER DANGER CAUTION INSTRUCT INSTRUCT LOGO LOGO SRL PLATE WARNING REFLECT REFLECT...
  • Page 25 ITEM PART NO. 00749117 00756007 00756485 02925100 00757139 02965132 VERSA 03/09 © 2009 Alamo Group Inc. SAFETY QTY. LEVEL DANGER WARNING DANGER IMPORTANT LOGO PLATE DANGER Safety Section 1-19 DESCRIPTION Rotary Head Multi-Hazard Use/Repair Shields/Guards Cutting Blades/Thrown Obj Use Genuine Parts...
  • Page 26 ITEM PART NO. 00749117 00756007 00756485 02925100 00757139 VERSA 03/09 © 2009 Alamo Group Inc. SAFETY QTY. TYPE DANGER WARNING DANGER IMPORTANT LOGO PLATE Safety Section 1-20 DESCRIPTION Flail Head (Flail-Axe) Multi-Hazard Use/Repair Shields/Guards Cutting Blades/Thrown Obj Use Genuine Parts...
  • Page 27 ITEM PART NO. 002369 00756007 02967668 00758194 02965141 000108 03200432 00757139 000678 VERSA 03/09 © 2009 Alamo Group Inc. SAFETY QTY. TYPE DANGER WARNING DANGER WARNING DANGER INSTRUC IMPORTANT LOGO SER PLT INSTRUC Safety Section 1-21 DESCRIPTION Flail Head Flail Multi Hazard...
  • Page 28 PART NO. 02972145 02972146 00757139 02971931 00757140 02973496 000678 VERSA 03/09 © 2009 Alamo Group Inc. SAFETY QTY. DESCRIPTION TIMBER CAT 5’ TIMBER CAT 7’ Decal - Alamo TK Logo Decal - Timber Cat Decal - Alamo Logo Keep Away - Amputation...
  • Page 29 ITEM PART NO. 002369 02967668 02965141 00725739 00758194 02925100 000108 000678 00757139 02968953 02970885 02970896 02970886 VERSA 03/09 © 2009 Alamo Group Inc. SAFETY QTY. TYPE DANGER DANGER DANGER WARNING WARNING IMPORTANT INSTRUCT INSTRUCT LOGO LOGO WIDTH WIDTH NAME S/N PLT...
  • Page 30 ITEM PART NO. 00749117 00756007 02925100 999204 00757139 VERSA 03/09 © 2009 Alamo Group Inc. SAFETY QTY. DESCRIPTION Danger - Multi Hazard Danger - Use/repair Shields/Guards Important - Replacement Parts Logo - Ditcher Logo - Alamo TK Product S/N Plate...
  • Page 31 02958241 02962764 00756004 02965262 02967827 00757139 02974998 D138 02975158 02975170 02975515 02975516 02975514 1458392 1458393 02961134 VERSA 03/09 © 2009 Alamo Group Inc. SAFETY QTY. TYPE WARNING WARNING DANGER CAUTION DANGER DANGER DANGER DANGER DANGER LOGO LOGO DECAL WARNING DANGER...
  • Page 32 ITEM PART NO. 6659 02970354 02965093 00725746 02973496 00756059 001650 02925100 VERSA 03/09 © 2009 Alamo Group Inc. SAFETY QTY. DESCRIPTION INSTRUCT INSTRUCT ATTNETION PELIGRO DANGER WARNING LOGO INSTRUCT Safety Section 1-26 General Instructions Knife Service Do Not over Speed Engine...

  • Page 33: Decal Description

    SAFETY Decal Description Multi Hazard Decal Sheet P/N 00749117 VERSA 03/09 Safety Section 1-27 © 2009 Alamo Group Inc.
  • Page 34 Boom Unit. P/N 02958241 Slow Moving Vehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SMV. P/N 03200347 INFORMATION - Valve Instructions 02962024 VERSA 03/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-28...
  • Page 35 WARNING! Failure to INSPECT and REPAIR or REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH. P/N 02965262 VERSA 03/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-29...
  • Page 36 P/N 02962764 DANGER! Crushing and Pinch Points. Moving machiney parts can pinch or crush or fall- which may cause injury or death. P/N 02962765 CAUTION! Watch your step. P/N 03200285 VERSA 03/09 Safety Section 1-30 © 2009 Alamo Group Inc.
  • Page 37 INFORMATION - Attention - Service Hydraulic System with Universal Tractor Hydraulic Oil. Alamo Group part Number 02966307. 02966305 Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection. P/N 00763977 Name LOGO - Alamo Industrial...
  • Page 38 Implement. P/N 02977417 Read Operator’s Manual! The operator’s manual is located inside this canister. missing order one from your dealer. P/N 00776031 VERSA 03/09 © 2009 Alamo Group Inc. SAFETY Tractor If the manual is Safety Section 1-32...
  • Page 39 P/N 00756007 DANGER! Keep Away - Rotating Blades P/N 00756485 IMPORTANT - Use only Genuine Alamo Industrial replacement parts. P/N 02925100 DANGER! - Objects may be thrown by the blades at high speed for up to 300 feet with great force and may cause serious injury or death.
  • Page 40 100 yards of the mowing with head off ground. P/N 02965141 Instructions to properly lubricate and check mower for potential problems prior to operation. P/N 000108 VERSA 03/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-34...
  • Page 41 IMPORTANT - Use ALAMO Genuine Flail Parts. P/N 03200432 Information that Grease Fitting is present and must apply grease. P/N 000678 WARNING! Maintain shields and deflectors in good condition. Failure to do so may lead to injury or even death.
  • Page 42 DANGER! Guard Missing, Do Not Operate. If you see this decal, Do Not Operate the mower until the shield has been replaced. P/N 00756004 LOGO NAME BUZZBAR. P/N 02974998 VERSA 03/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-36...
  • Page 43 100 yards of this machine. P/N 02975158 DANGER- Keep away rotating blades. P/N 02975170 WARNING- Disconnect the hydraulic solenoid before preforming service work on tractor or mower. P/N 02975515 VERSA 03/09 Safety Section 1-37 © 2009 Alamo Group Inc.
  • Page 44 INSTRUCT- Do not locate hitch post in this area P/N 02975516 INSTRUCT- Pitch Adjust P/N 02975514 Red Reflector. Keep reflectors clean and visible. P/N 1458392 Amber Reflector. Keep reflectors clean and visible. P/N 1458393 VERSA 03/09 Safety Section 1-38 © 2009 Alamo Group Inc.
  • Page 45 NAME LOGO P/N 02971931 Name LOGO - Alamo Industrial P/N 00757140 DANGER! KEEP AWAY! Sickle Blades are guarded only by remote location. Keep all persons away from cutting Blades to prevent amputation of contacted body parts. P/N 02973496 DANGER! - Keep Away - Thrown Objects. Inspect area before mowing.
  • Page 46 P/N 00725739 NAME LOGO - Machete 02968953 NAME DECAL P/N 02970885 NAME DECAL P/N 02970896 VERSA 03/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-40...
  • Page 47 02970354 Peligro Translation, If you do not know how to read English, please find someone who knows how to read English. P/N 00725746 ALAMO NAME LOGO. P/N 001650 VERSA 03/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-41...

  • Page 48: Federal Laws And Regulations

    (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) VERSA 03/09 © 2009 Alamo Group Inc. SAFETY This section is not intended as a legal...

  • Page 93: Introduction Section

    INTRODUCTION SECTION Introduction Section 2-1 © 2009 Alamo Group Inc.
  • Page 94 Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY. Identifies special instructions or procedures that, if not strictly observed, could result in dam- age to, or destruction of the machine, attachments or the environment. VERSA 03/09 © 2009 Alamo Group Inc. INTRODUCTION Introduction Section 2-2...
  • Page 95 -to- reach areas. DIRECTION Throughout this Manual front and rear, left and right are determined by the normal direction of travel, the same as driving an automobile. VERSA 03/09 Introduction Section 2-3 © 2009 Alamo Group Inc.
  • Page 96 NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Alamo Group within thirty days of delivery of the implement. 3. Record the Blade Model and Serial Numbers on the Warranty page at the front of the Operator’s Manual.

  • Page 97: Assembly Section

    ASSEMBLY SECTION Assembly Section 3-1 © 2009 Alamo Group Inc.

  • Page 98: Tractor Preparation

    Links. Insert the Pins back into the Down Links and the Tractor Lugs. These Pins will be used when attaching the V-Pro to the tractor. 3. Remove the complete Draw Bar and carrier from the Tractor. VERSA 03/09 © 2009 Alamo Group Inc. ASSEMBLY Assembly Section 3-2...

  • Page 99: Mainframe To Attachment Frame Assembly

    Mainframe, install the Pins (4) and retain with 1/2 x 1-3/4 bolts (5), flatwashers (6) and locknuts (7). Install the Axle Mount Bars (8) and retain with Pins (9) and Cotter Pins (10). NOTE: It will be necessary to lower tank assembly in order to install pin (4). VERSA 03/09 Assembly Section 3-3 © 2009 Alamo Group Inc.

  • Page 100: Tractor To Attachment Frame Assembly

    Mount Bars (5) to the Tractor lugs with Pins (6) and Lynch Pins (7). ASM-FL-0100. Attach the Down Links (8) to the Mainframe with Pins (9) and Lynch Pins (10). ASM-FL-0101. NOTE: Adjust down links to 28" pin center. VERSA 03/09 Assembly Section 3-4 © 2009 Alamo Group Inc.

  • Page 101: Center & Wing Mower Assembly

    45 Degree angle with prong parallel to lug. With the cutterhousing tipped up, attach housing shoes/wear plate. Carriage bolt attaches to front mounting hole; plow bolts attach to middle and rear holes. VERSA 03/09 Assembly Section 3-5 © 2009 Alamo Group Inc.

  • Page 102: Wing Mower Attachment

    Align toplink (1) to mower lugs (8), retain with pin (9) and lock with cotter pins (10). Align lift frame (4) with lugs at bottom of mower, retain with pivot pin (11) and lock with nut (12). ASM-FL-0103. NOTE: Use a thread locking material to secure nut (12) to pivot pin. VERSA 03/09 Assembly Section 3-6 © 2009 Alamo Group Inc.

  • Page 103: Electrical Connection At Mower

    Secure with screw and gasket provided with harness. ASM-FL-0106. Refer to electrical schematic (ASM-FL-0107) for additional help. VERSA 03/09 Assembly Section 3-7 © 2009 Alamo Group Inc.

  • Page 104: Center Mower Assembly

    Attach the right and left Overarms (1) to the cutterhousing. Secure with 5/8 x 1-3/4 bolts (2) and locknuts (3). Attach the A-Frame Weldment (4) to the Overarms with bolts (2) and locknuts (3). ASM- FL-0108. VERSA 03/09 Assembly Section 3-8 © 2009 Alamo Group Inc.
  • Page 105 If required, insert shims from shim kit (P/N 000552) between gearbox mounting lugs and mounting plate to insure the gearbox pulls up evenly on the mounting plate. VERSA 03/09 © 2009 Alamo Group Inc. ASSEMBLY Assembly Section 3-9...
  • Page 106 3. Install drive belt. ASM-FL-0053_A. 4. Attach spring. One end is inserted in idler arm spring arm hole; the other end is attached to the long outboard bearing plate bolt. VERSA 03/09 © 2009 Alamo Group Inc. ASSEMBLY Assembly Section 3-10...

  • Page 107: Installation Of Center Mower

    4. Level front unit by adjusting top link. Be sure skid shoes are level with ground. NOTE: Front Caster Wheels should be set about 2-4 inches above ground when mower is level. VERSA 03/09 © 2009 Alamo Group Inc. ASSEMBLY Assembly Section 3-11...

  • Page 108: Hydraulic Connections

    NOTE: Do not strap hoses together until all hoses and wiring are connected. Hoses and wiring should be routed so they do not lay on moving parts, too close to sharp edges, or near excessive heat. VERSA 03/09 © 2009 Alamo Group Inc. ASSEMBLY Assembly Section 3-12...

  • Page 109: Hose Connection At Tractor

    2. Connect center lift hose P/N 02964451 (3) to connection at center of tractor. ASM-FL-0112. This should be the remote valve with "Float" position. Always operate front mower in float detent position. VERSA 03/09 © 2009 Alamo Group Inc. ASSEMBLY Assembly Section 3-13...

  • Page 110: Hydraulic Connections To Filter

    HYDRAULIC CONNECTIONS TO PUMP Connect right wing hydraulic motor to pump using hose P/N 002480 (identified by "C"). Left wing motor will use hose P/N 002478 (identified as "D"). ASM-FL-0114. VERSA 03/09 Assembly Section 3-14 © 2009 Alamo Group Inc.

  • Page 111: Hydraulic Connection Motors

    To connect hydraulic hoses to right side mower, use hose P/N 002480 (identified as "C"). ASM-FL-0116. This hose comes from pump. Hose P/N 002479 filter at tank (identified as "A"). VERSA 03/09 © 2009 Alamo Group Inc. ASSEMBLY Assembly Section 3-15...

  • Page 112: Final Check

    DO NOT leave until unattended, and COMPLY WITH ALL WARNING DECALS. If unit starts to make unusual noise, stop unit and check oil level. Also check for frothy oil which would indicate a leak on suction side of system. VERSA 03/09 © 2009 Alamo Group Inc. ASSEMBLY Assembly Section 3-16...

  • Page 113: Operation Section

    OPERATION SECTION Operation Section 3-1 © 2009 Alamo Group Inc.
  • Page 114 ALAMO INDUSTRIAL VERSA BOOM MOWER OPERATING INSTRUCTIONS Alamo Industrial Booms are manufactured with quality material by skilled workers. The Boom is designed to attach to a tractor and operate various heads for a wide range of vegetative maintenance applications. The boom and heads are equipped with safety warning decals, protective deflectors, shields, and other safety features to provide operator and passerby protection, however, no shielding is 100% accurate.
  • Page 115 Widths of Cut: Blade Bar: Blades: Hyd. Motor Rating: Deck Thickness: Versa 03/09 © 2009 Alamo Group Inc. OPERATION 48" 4-1/2" dia. steel tube, 3/8" wall, greasable bearings 16 ea., 2 pound, 360 deg. swing, reversible Gear Type, 76 HP (a) 3000 PSI @ 2400 RPM 3/8"...
  • Page 116 Operating this Mower in an application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death. Versa 03/09 © 2009 Alamo Group Inc. OPERATION 3/8" Cross-braced. 3/8" bar Replaceable, full-length Rear, 3-ply rubber belting.

  • Page 117: Operator Requirements

    Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. Versa 03/09 © 2009 Alamo Group Inc. OPERATION (depends Drugs and alcohol will affect an operator’s Before operating the Tractor or...

  • Page 118: Tractor Requirements

    ROPS and operator protective safety cage that provides protection to the right and above the operator seat. DO NOT remove the ROPS from non-cab tractors to equip a safety cage. OPS-B- 0001 Versa 03/09 © 2009 Alamo Group Inc. OPERATION (SG-7) Operation Section 3-6...

  • Page 119: Tractor Lighting And Smv Emblem

    Refer to the tractor operator’s manual for using the tractor’s light switch and operating the turn signals. OPS-B- 0017 Versa 03/09 © 2009 Alamo Group Inc. OPERATION Stop mowing if workers or (SBM-9) Operation Section 3-7...

  • Page 120: Tractor Ballast

    For additional information on properly ballasting the tractor, refer to Alamo Industrial Tractor and Mower Stability Pamphlet P/N #02959010 If the unit is operated on slopes greater than 5°,...

  • Page 121: Boarding The Tractor

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. Versa 03/09 © 2009 Alamo Group Inc. OPERATION (SG-11) (SG-10) Operation Section 3-9...

  • Page 122: Starting The Tractor

    Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions. Versa 03/09 © 2009 Alamo Group Inc. OPERATION OPS-B- 0003 (SG-23) (SG-13)

  • Page 123: Connecting Attaching Heads To The Boom

    Articulating Arm (Refer to Figure) to the hydraulic motor on the A-Boom Head. (Refer to Figure). Use recommended hose end torque values in chart below. OPS-B- 0019_B Versa 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-11...

  • Page 124: Pre-Operation Inspection And Service

    Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SBM-18) Versa 03/09 © 2009 Alamo Group Inc. OPERATION (SG-34) (SG-15) (SG-21) Operation Section 3-12...

  • Page 125: Tractor Pre-Operation Inspection/Service

    Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. Versa 03/09 © 2009 Alamo Group Inc. OPERATION (SG-21) Operation Section 3-13...
  • Page 126 Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who might inadvertently be under the mower Versa 03/09 © 2009 Alamo Group Inc. OPERATION installed . (SBM-4) Operation Section 3-14...
  • Page 127 REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. Versa 03/09 © 2009 Alamo Group Inc. OPERATION (SG-20) along hoses,...
  • Page 128 Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. Versa 03/09 © 2009 Alamo Group Inc. OPERATION (SG-34) Operation Section 3-16 (Ops-0001-MISC)
  • Page 129 Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. Versa 03/09 © 2009 Alamo Group Inc. OPERATION (SGM-09) Operation Section 3-17...
  • Page 130 Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. stopped and the decks are securely blocked up. Versa 03/09 © 2009 Alamo Group Inc. OPERATION Stay away until all motion has (SFL-2) Operation Section 3-18...
  • Page 131 Do not put hands or feet near the cutter bar. Blade contact can result in serious injury. Stay away until all motion has stopped and the mower is securely blocked up. Versa 03/09 © 2009 Alamo Group Inc. OPERATION Replace (SSM-1) Operation Section 3-19...
  • Page 132 NOT use your hands to check for oil leaks. Use a piece of heavy paper or cardboard to check for hydraulic oil leaks. OPS-B- 0050 Versa 03/09 © 2009 Alamo Group Inc. OPERATION Stay away until all motion has (SFL-2) Replace...

  • Page 133: Cutting Component Inspection

    Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death. OPS-U-0032 Versa 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-21...

  • Page 134: Blade Bolt Inspection

    Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death. Always replace Blade Bolts with new bolts whenever replacing the Blades. OPS-U-0037 Versa 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-22...
  • Page 135 The Hyd. motor mounting bolts are tight The mower head spindle housing is tight and lubricated Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER Versa 03/09 © 2009 Alamo Group Inc. OPERATION Make ____________________ ________________ Shift Condition at...
  • Page 136 The air filter is in good condition Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies. Versa 03/09 © 2009 Alamo Group Inc. OPERATION Make ____________________ ________________ Shift Condition at...

  • Page 137: Operating The Control Valves

    Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death. Versa 03/09 © 2009 Alamo Group Inc. OPERATION (SG-29) Operation Section 3-25...
  • Page 138 V E R S A M O W E R VA LV E O P E R AT I O N PLATE P/N 02971482 Versa 03/09 © 2009 Alamo Group Inc. OPERATION VALVE OPERATION PLATE P/N 02962024 VERSA DITCHER VALVE OPERATION...

  • Page 139: Operating The Control Valves-Versa Side Mount

    If the handle is released, the valve will automatically return to center and the head will be locked in place. Pushing the valve handle forward, away from the operator, causes the Tilt Cylinder to lower the Versa Mower Head. Versa 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-27...
  • Page 140 Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who might inadvertently be under the mower Versa 03/09 © 2009 Alamo Group Inc. OPERATION . (SBM-4) Operation Section 3-28...
  • Page 141 Head alignment is defined as the relationship of the centerline of the mower to the centerline of the tractor. The desired alignment is that the centerlines of the tractor and mower are parallel to each other. Versa 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-29...

  • Page 142: Operating The Control Valves-Versa Boom Mount

    Pushing the handle forward from the locked position will lower the boom. Again, if the handle is released, the valve will automatically return to center and the boom will be LOCKED in position. Versa 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-30...
  • Page 143 Versa 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-31...
  • Page 144 Versa 03/09 Operation Section 3-32 © 2009 Alamo Group Inc.

  • Page 145: Driving The Tractor And Implement

    (SG-4) Always maintain the safety signs in good readable condition. If the safety signs are missing, damaged, or unreadable, obtain and install replacement safety signs immediately. Versa 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-33 (SG-5)
  • Page 146 When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. Versa 03/09 © 2009 Alamo Group Inc. OPERATION Determine the maximum (SG-19) Operation Section 3-34...

  • Page 147: Starting The Tractor

    When operating in traffic, always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. Versa 03/09 © 2009 Alamo Group Inc. OPERATION (SG-13) Operation Section 3-35...

  • Page 148: Driving The Tractor And Boom

    Never allow the Mower head or boom within 10 feet of any power line. When working close to overhead power lines consult your electric company for a safe code of operation. (SBM-7) Versa 03/09 © 2009 Alamo Group Inc. OPERATION . (SBM-4) Operation Section 3-36...

  • Page 149: Operating The Boom Unit And Attached Head

    The blade could throw an object toward the operator causing serious injury or death. Never operate the mower without an Operator Protective Structure. Always were safety glasses and a hard hat. (Ops-0005-MISC) Versa 03/09 © 2009 Alamo Group Inc. OPERATION (SGM-1) Operation Section 3-37 protected right side...

  • Page 150: Foreign Debris Hazards/Overhead Obstructions

    300 feet of the mower. This cut debris can be thrown at great velocities and could result in serious injury or even death. Versa 03/09 © 2009 Alamo Group Inc. OPERATION (SGM-05) Operation Section 3-38...

  • Page 151: Operating Speed And Ground Speed

    Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided. Versa 03/09 © 2009 Alamo Group Inc. OPERATION (SBM-1) Operation Section 3-39 (SGM-07)

  • Page 152: Operating The Attached Mower Heads

    When operating near the ground or when mulching be particularly careful that there are no bystanders or animals with a 100 yards. Debri tends to fly out at great speed and can injure or even cause death. OPS-B- 0039 Versa 03/09 © 2009 Alamo Group Inc. OPERATION OPS-B- 0010 Operation Section 3-40...
  • Page 153 100 yards. Debri tends to fly out at great speed and can injure or even cause death. OPS-B- 0042 Versa 03/09 © 2009 Alamo Group Inc. OPERATION (SGM-3) Operation Section 3-41...
  • Page 154 Two pumps from hand grease gun. • When operating the unit be sure there are no bystanders or animals with in 100 yards of the unit OPS-B- 0043 Versa 03/09 © 2009 Alamo Group Inc. OPERATION positioned Operation Section 3-42...
  • Page 155 N O T E : C r e e p e r G e a r I s R e c o m m e n d e d ! Operating with out Creeper Gear on tractor (1/4 mph) will not allow ditcher time to cut. OPS-B- 0045 Versa 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-43...
  • Page 156 Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles. Versa 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-44 (SGM-4)

  • Page 157: Shutting Down The Attached Head

    Properly preparing and storing the unit at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service. The following are suggested storage procedures: Versa 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-45 ON-OFF Switch...

  • Page 158: Transporting The Tractor And Implement

    Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. Versa 03/09 © 2009 Alamo Group Inc. OPERATION Children can cause the Implement to shift or fall (SG-25)
  • Page 159 Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds. Never tow the implement at speeds greater than 20 MPH (25 kph). OPS-U- 0018 Versa 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-47 ON-OFF Switch...

  • Page 160: Transporting On Public Roadways

    Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models. OPS-B- 0015 Versa 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-48...
  • Page 161 Equipment use the Tractor flashing warning lights and follow all local traffic regulations. Reduce speed before turning or applying the brakes. Ensure that both brake pedals are locked together when operating on public roads. OPS-U- 0023 Versa 03/09 © 2009 Alamo Group Inc. OPERATION (SG-10) (SG-6) Operation Section 3-49...

  • Page 162: Hauling The Tractor And Implement

    If during transport a hard braking, sharp turning, or swerving action was performed, stop at the next safe location to inspect the security of the load. OPS-U- 0026 Versa 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-50...

  • Page 163: Troubleshooting Guide

    & prevention of bodily injury. Transport slowly on rough surface to prevent bouncing front wheels off surface with loss of steerage and possible injury Versa 03/09 Operation Section 3-51 © 2009 Alamo Group Inc.

  • Page 165: Maintenance Section

    MAINTENANCE SECTION Maintenance Section 4-1 © 2009 Alamo Group Inc.

  • Page 166: Lubrication Information

    Linkage Attachment Hitch Post Attachment Dipper Pin Rotor Shaft Bearings Rear Roller Bearings Ditcher Spindle VERSA 03/09 © 2009 Alamo Group Inc. MAINTENANCE Severe or unusual conditions may require more frequent FREQUENCY 8 hours 8 hours 8 hours 8 hours...
  • Page 167 ITEM DESCRIPTION Extension Arm Pin Linkage Arm Pin Lift Cylinder Base Lift Cylinder Pin Tilt Cylinder Pin VERSA 03/09 © 2009 Alamo Group Inc. MAINTENANCE FREQUENCY 8 hours 8 hours 8 hours 8 hours 8 hours Maintenance Section 4-3...
  • Page 168 ITEM DESCRIPTION Extension Arm Pin Linkage Arm Pin Lift Cylinder Base Lift Cylinder Pin Tilt Cylinder Pin Ditch Spindle VERSA 03/09 © 2009 Alamo Group Inc. MAINTENANCE FREQUENCY 8 hours 8 hours 8 hours 8 hours 8 hours 8 hours...
  • Page 169 Extension Arm Pin Linkage Arm Pin Lift Cylinder Base Lift Cylinder Pin Tilt Cylinder Pin Rotor Shaft Bearing Rear Roller Bearing VERSA 03/09 © 2009 Alamo Group Inc. MAINTENANCE FREQUENCY 8 hours 8 hours 8 hours 8 hours 8 hours...

  • Page 170: Hydraulic Oil, Filters, And Components

    Hydraulic oil to be used is, Chevron 1000 THF or an equivalent. Speed Increaser uses SAE 90 wt. Spindle Housing uses NLGI000 Grease (Alamo Group P/N 00765444). Use the above procedures as part of a good filter maintenance program.

  • Page 171: Hardware

    Also remember that any other protectant must be compatible with hydraulic fluid. Alamo Industrial is not responsible for rust or pitting of the cylinder rod due to weather exposure or impacts from normal operation or mounting. If hydraulic cylinders and or the cylinder rods are damaged as a result of the rods rusting or pitting, the hydraulic cylinders and rods will not be covered under warranty by Alamo Industrial.
  • Page 172 13. Remove the seal and bearing. 14. A punch or similar tool can be used to remove the bearing cups from the housing if the cups are not to be re-used. VERSA 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 4-8...

  • Page 173: Cleaning

    15. Install spindle in mower deck and assemble in reverse order. Torque the blade bar or pan bolts to 400 ft- lbs. Torque motor to spindle bolts to 85 ft-lbs. Torque spindle to deck bolts at 175 ft-lbs. VERSA 03/09 © 2009 Alamo Group Inc. MAINTENANCE Hydraulic press...

  • Page 174: Roller Bearing Replacement

    11. Install roller and bearing and bracket assemblies on mower. 12. Lubricate roller bearing until lubricant can be seen coming out between roller and bearing housing. VERSA 03/09 © 2009 Alamo Group Inc. MAINTENANCE sideways and line up with notches in Bearing...

  • Page 175: Timber Cat Head

    Continuous operation in this mode will cause premature component failure and hydraulic oil overheat. Once proper adjustment has been achieved, tighten the jam nuts (Item 1) and replace cover. VERSA 03/09 Maintenance Section 4-11 © 2009 Alamo Group Inc.

  • Page 176: Proper Torque For Fasteners

    NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine oil. They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used. This applies to both UNF fine and UNC coarse threads. VERSA 03/09 Maintenance Section 4-12 © 2009 Alamo Group Inc.

  • Page 177: Buzzbar Head

    Grease each spindle with one pump of high quality lithium grease weekly. More than one pump is unnecessary and will cause extra grease to spill from the relief. Grease fittings are located in front of the machine, just above the blades. VERSA 03/09 Maintenance Section 4-13 © 2009 Alamo Group Inc.
  • Page 178 Once the belts begin to tighten, small adjustments will produce large changes in tension. Belts should be tensioned 15-20 lbs of force for 5/16 inches deflection. Tighten nuts on studs and jam nut to hold tension. VERSA 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 4-14...
  • Page 179 Never use power tools to tighten belt. Once the belts begin to tighten, small adjustments will produce large changes in belt tension. Too much tension can cause premature bearing, sheave, and belt damage. VERSA 03/09 Maintenance Section 4-15 © 2009 Alamo Group Inc.

  • Page 180: Flail Axe Head

    Check sheave alignment and runout (wobble). Continue careful alternate and progressive tightening of cap screws to 10 FT-LB. Maximum torque should be achieved on each individual bolt only two times. VERSA 03/09 Maintenance Section 4-16 © 2009 Alamo Group Inc.

  • Page 181: General Information On Flail Mower Vibration

    - the drive portion of the mower is running smoothly - then the vibration is probably coming from the cutter shaft (it could be a pulley out of balance or a faulty belt with a varying cross section, but this is not likely). VERSA 03/09 Maintenance Section 4-17 © 2009 Alamo Group Inc.
  • Page 182 This occurs as the shaft passes through its normal harmonic vibration point. As long as the mower is opened at the proper speed, then harmonic vibration will not be an issue VERSA 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 4-18...
  • Page 184 LIMITED WARRANTIES 1.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser 1.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.
  • Page 185 TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety require- ments of tractor operators: REQUIRED OF THE OWNER:...
  • Page 186 P/N 02897300C VERSA - SOM 3/09 Printed in USA...

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