Alamo Industrial Swingtrim Operator's Manual

Alamo industrial sickle bar boom mower operator's manual

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Published 03/09

This Operator's Manual is an integral part of the safe operation of this machine and must

be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety

and Operation Instructions contained in this manual before operating the equipment. C01-

Cover

ALAMO INDUSTRIAL

1502 E. Walnut

Seguin, Texas 78155

830-372-3551

Email: parts@alamo-industrial.com

OPERATOR'S MANUAL

SWINGTRIM

BOOM MOWER

SICKLE BAR

00763548C

Part No.

$0.00

Table of Contents

Summary of Contents for Alamo Industrial Swingtrim

Page 1 READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01- Cover ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas 78155 830-372-3551 Email: parts@alamo-industrial.com SWINGTRIM ® ©2009 Alamo Group Inc. SICKLE BAR BOOM MOWER 00763548C Part No. $0.00...
Page 2 To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
Page 3 In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book. The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment.
Page 4 Alamo Industrial Division is willing to provide one (1) AEM Mower Safety Practices Video Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video DVD Format – AEM/FEMA Mower Operator Safety Video Mower Operator’s Manual AEM Mower Operator’s Safety Manual...
Page 5: Table Of Contents
TABLE OF CONTENTS SAFETY SECTION ... 1-1 Safety Messages ... 1-2 Decal Location ... 1-11 Decal Description ... 1-13 Federal Laws and Regulations ... 1-17 INTRODUCTION SECTION ... 2-1 ASSEMBLY SECTION ... 3-1 TRACTOR SELECTION ... 3-2 ATTACHMENT TO TRACTOR ... 3-2 COUPLING UP HYDRAULICS ...
Page 6 Foreign Debris Hazards/Overhead Obstructions ... 4-26 Operating Speed and Ground Speed ... 4-26 Operating the Attached Head ... 4-27 Shutting Down the Implement ... 4-28 TRACTOR, BOOM, AND ATTACHED HEAD STORAGE ... 4-28 DISCONNECTING THE IMPLEMENT ... 4-29 TRANSPORTING THE TRACTOR AND IMPLEMENT ... 4-29 Transporting on Public Roadways ...
Page 8: Safety Messages
Safety Messages. Always use good common sense to avoid hazards. Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. SWINGTRIM 03/09 © 2009 Alamo Group Inc. SAFETY (SG-2) (SG-3)
Page 9 Operate the Tractor controls from the tractor seat only. Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. SWINGTRIM 03/09 © 2009 Alamo Group Inc. SAFETY Never allow inexperienced or untrained personnel to (SG-6)
Page 10 The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment. SWINGTRIM 03/09 © 2009 Alamo Group Inc. SAFETY (SG-11) (SG-13) (SG-14)
Page 11 Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. SWINGTRIM 03/09 © 2009 Alamo Group Inc. SAFETY EXPOSURE LOUD NOISE...
Page 12 Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause Implement driveline or blade failures resulting in serious injury or death. SWINGTRIM 03/09 © 2009 Alamo Group Inc. SAFETY (SG-21) (SG-22)
Page 13 SWINGTRIM 03/09 © 2009 Alamo Group Inc. SAFETY Drugs and alcohol will affect an operator’s Before operating the Tractor or...
Page 14 WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES. SWINGTRIM 03/09 © 2009 Alamo Group Inc. SAFETY Inspect the area before (SGM-05) Check to make sure there are no...
Page 15 Dropping implement in transport can cause serious damage to the tractor and/or Implement and possibly cause the operator or others to be injured or killed. (S3PT-02) SWINGTRIM 03/09 © 2009 Alamo Group Inc. SAFETY (SRM-01) (S3PT-1) Safety Section 1-9...
Page 16 Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. SWINGTRIM 03/09 © 2009 Alamo Group Inc. SAFETY (S3PT-07)
Page 17: Decal Location
NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
Page 18 001650 00763548C 02977046 00776031 10058000 00024100 0295924 00776583 03200347 Supplied by Tractor Manufacturer. Replace if missing from Tractor. SWINGTRIM 03/09 © 2009 Alamo Group Inc. SAFETY TYPE DESCRIPTION DANGER Multiple Hazard Rotary DANGER Multiple Hazard Boom WARNING Oil/Leak Penetration IMPORTANT...
Page 19: Decal Description
REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH. P/N 02965262 IMPORTANT - Use only Genuine Alamo Industrial replacement parts. P/N 02925100 SWINGTRIM 03/09 © 2009 Alamo Group Inc.
Page 20 P/N 02965093 Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection. P/N 00763977 SWINGTRIM 03/09 Safety Section 1-14 © 2009 Alamo Group Inc.
Page 21 DANGER! Keep Away Sharp Blades. 3688303 WARNING: Pressurized Tank 03200437 ALAMO INDUSTRIAL LOGO P/N 001651 ALAMO NAME LOGO. P/N 001650 SWINGTRIM 03/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-15...
Page 22 If the manual is missing order one from your dealer. P/N 00776031 Slow Moving Vehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SMV. P/N 03200347 SWINGTRIM 03/09 Safety Section 1-16 © 2009 Alamo Group Inc.
Page 23: Federal Laws And Regulations
(Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) SWINGTRIM 03/09 © 2009 Alamo Group Inc. SAFETY This section is not intended as a legal...
Page 70 This Swingtrim Sickle Bar is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine. The purpose of this manual is to familiarize, and instruct. The Assembly Section instructs the owner/operator in the correct assembly of the Implement using standard and optional equipment.
Page 71 Slow down on hills, rough terrain, and curves. Front and rear, and left and right are determined by the normal direction of travel (the same as on your automobile). SWINGTRIM 03/09 © 2009 Alamo Group Inc. INTRODUCTION Introduction Section 2-3...
Page 72 NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Alamo Group within thirty days of delivery of the mower. 3. Record the Implement Model and Serial Numbers on the Warranty page at the end of the Operator’s Manual.
Page 74: Tractor Selection
Ballast Weight Irrespective of the size of the tractor it must be stable while operating the Swingtrim under all conditions. Due regard must be paid to operating on slopes and front end ballast as well as rear wheel weights to counterbalance the overhang of the cutterbar should be added as appropriate.
Page 75: Coupling Up Hydraulics
Consult the tractor’s handbook for correct installation of the supply and return connection. Note that if the tractor is equipped with one or more quick release hydraulic couplings the Swingtrim supply and return hydraulic components may need to be rearranged to facilitate fitting to a variety of tractors.
Page 78 Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a swingtrim and are not specific to any model. Some pictures may show shields removed for picture clarity. NEVER operate implement without all shields in place and in good operational condition.
Page 79: Standard Equipment And Specifications
Dipper Arm is 2-1/4” Tubing Mechanical Breakaway Tractor-Supplied Hydraulics or Optional Tank Kit 4’ or 5’ Sickle Bar Head Sickle bar angling range of 250 degrees Cutting Capacity: 1/2” diameter SWINGTRIM 03/09 Operation Section 4-3 © 2009 Alamo Group Inc.
Page 80: Operator Requirements
Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. SWINGTRIM 03/09 © 2009 Alamo Group Inc. OPERATION (depends Drugs and alcohol will affect an operator’s...
Page 81: Tractor Requirements
ROPS and operator protective safety cage that provides protection to the right and above the operator seat. DO NOT remove the ROPS from non-cab tractors to equip a safety cage. OPS-B- 0001_A SWINGTRIM 03/09 © 2009 Alamo Group Inc. OPERATION (SG-7) Operation Section 4-5...
Page 82: Tractor Lighting And Smv Emblem
For most mowing condition, the Swingtrim sickle bar requires a tractor with at least 15 HP. Operating the mower with a tractor that does not have adequate power may damage the tractor engine.
Page 83: Hydraulics
3.6 Hydraulics The Swingtrim uses the tractor’s open center hydraulics with a rating of 3.8 to 5.6 gallons per minute, with remote outlet. Hydraulic controls shall be provided for boom lift, dipper, and sickle bar tilt for full operator control. The mower’s hydraulic system shall be protected from overload by an automatic relief valve.
Page 84: Getting On And Off The Tractor
Use all handrails and steps for support and never rush or jump off the tractor. OPS-U- 0009 SWINGTRIM 03/09 © 2009 Alamo Group Inc. OPERATION (SG-10) Operation Section 4-8...
Page 85: Starting The Tractor
Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health. SWINGTRIM 03/09 © 2009 Alamo Group Inc. OPERATION OPS-B- 0003 (SG-23) Operation Section 4-9...
Page 86: Connecting The Implement To Tractor
If more than one location is available mount the yokes through an alternative position as it will make it easier to put the machine on and take it off the tractor. 2. Do not tighten the nut at this stage. SWINGTRIM 03/09 © 2009 Alamo Group Inc. OPERATION (SG-13) (S3PT-15)
Page 87: Pre-Operation Inspection And Service
Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. SWINGTRIM 03/09 © 2009 Alamo Group Inc. OPERATION (SG-14) (SG-21)
Page 88: Tractor Pre-Operation Inspection/Service
Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN, WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES. SWINGTRIM 03/09 © 2009 Alamo Group Inc. OPERATION (SGM-10) Operation Section 4-12 (SFL-5)
Page 89 Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work. SWINGTRIM 03/09 © 2009 Alamo Group Inc. OPERATION (SG-24) installed...
Page 90 Inspect the condition of the skid shoe and hardware. OPS-B-0060 Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. SWINGTRIM 03/09 © 2009 Alamo Group Inc. OPERATION . (SBM-4) crawling (SG-20)
Page 91 REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. SWINGTRIM 03/09 © 2009 Alamo Group Inc. OPERATION along hoses,...
Page 92 The Knife wear plates have been lubricated The Skid shoes are in good condition & tight Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER SWINGTRIM 03/09 © 2009 Alamo Group Inc. OPERATION Make ____________________ ________________ Shift Condition at...
Page 93 The air filter is in good condition Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies. SWINGTRIM 03/09 © 2009 Alamo Group Inc. OPERATION Make ____________________ ________________ Shift Condition at...
Page 94: Operating The Implement
The swingtrim’s swingover feature allows it to be operated on both sides of the tractor without any rebuilding or operator adjustments. However, to achieve the best cutting action, the cutterbar mounting is designed to pitch the knife downwards at eight degrees.
Page 96: Forward Speed
Always if possible, carry out the “swingover” action on level ground. If swinging over on sloping ground is absolutely unavoidable always carry out the maneuver with the tractor facing directly up the slope. Never swingover when facing either across or down a slope. SWINGTRIM 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-20...
Page 97: Driving The Tractor And Implement
Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. SWINGTRIM 03/09 © 2009 Alamo Group Inc. OPERATION Never allow inexperienced or untrained personnel to Be careful when operating or transporting this...
Page 98 When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. SWINGTRIM 03/09 © 2009 Alamo Group Inc. OPERATION Determine the maximum (SG-19)
Page 99: Starting The Tractor
Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. stopped and the decks are securely blocked up. SWINGTRIM 03/09 © 2009 Alamo Group Inc. OPERATION (S3PT-05) Stay away until all motion has...
Page 100: Driving The Tractor And Boom
Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who might inadvertently be under the mower SWINGTRIM 03/09 © 2009 Alamo Group Inc. OPERATION . (SBM-4) Operation Section 4-24...
Page 101: Operating The Tractor And Implement
The blade could throw an object toward the operator causing serious injury or death. Never operate the mower without an Operator Protective Structure. Always were safety glasses and a hard hat. (Ops-0005-MISC) SWINGTRIM 03/09 © 2009 Alamo Group Inc. OPERATION (SGM-1) Operation Section 4-25...
Page 102: Foreign Debris Hazards/Overhead Obstructions
As the severity of cutting conditions increase, the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed. OPS-B- 0009 SWINGTRIM 03/09 © 2009 Alamo Group Inc. OPERATION (SGM-09) Operation Section 4-26...
Page 103: Operating The Attached Head
If you are unable to clearly see these type of items discontinue mowing. SWINGTRIM 03/09 © 2009 Alamo Group Inc. OPERATION elevated (SGM-1)
Page 104: Shutting Down The Implement
Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. crushing themselves or others. SWINGTRIM 03/09 © 2009 Alamo Group Inc. OPERATION Check to make sure there are no Children can cause the Implement to shift or fall...
Page 105: Disconnecting The Implement
Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. SWINGTRIM 03/09 © 2009 Alamo Group Inc. OPERATION (S3PT-15) Children can cause the Implement to shift or fall...
Page 106: Transporting On Public Roadways
Implement behind a truck or other type of vehicle. Never tow the Implement and another Implement connected in tandem. Never tow the Implement at speeds over 20 MPH. SWINGTRIM 03/09 © 2009 Alamo Group Inc. OPERATION (STI-06) Operation Section 4-30...
Page 107 Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models. OPS-U- 0021 SWINGTRIM 03/09 © 2009 Alamo Group Inc. OPERATION (SG-10) (SG-6) emblem Operation Section 4-31...
Page 108 Contact with side or overhead structures or power lines can cause property damage or serious injury or death. If necessary lower boom to reduce height and/or remove mowing head to reduce width to the legal limits. (SBM-8) SWINGTRIM 03/09 © 2009 Alamo Group Inc. OPERATION roads, have Operation Section 4-32...
Page 109: Hauling The Tractor And Implement
If during transport a hard braking, sharp turning, or swerving action was performed, stop at the next safe location to inspect the security of the load. OPS-U- 0026 SWINGTRIM 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-33...
Page 112: Lubrication
In addition, occasionally oil the con-rod pivots and bushes. FASTENERS Check daily that all bolts and nuts are tight, pins are secure and hydraulic connections are not leaking. SWINGTRIM 03/09 Maintenance Section 5-2 © 2009 Alamo Group Inc.
Page 113: Cutterbar
(5). The knife guide should be adjusted until the matting faces are flush. No downward pressure should be exerted onto the knife as this may impede its free movement. SWINGTRIM 03/09 Maintenance Section 5-3 © 2009 Alamo Group Inc.
Page 114: Sharpening The Knife
Sharpening with files is not recommended as the process tends to leave small burrs on the edge which when the knife is replaced, will curl under impeding the free movement of the knife and leave a blunt cutting edge. SWINGTRIM 03/09 Maintenance Section 5-4 © 2009 Alamo Group Inc.
Page 115: Hydraulic Rams
The piston should be screwed on, tightened firmly and left for 30 minutes before filling with oil and 1 hour before pressurizing. SWINGTRIM 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-5...
Page 116: Hydraulic System (Pump And Tank Kit)
Cold or Temperature Climate Castrol Shell Mobil Esso Texaco Gulf B.P. Dalton SWINGTRIM 03/09 © 2009 Alamo Group Inc. MAINTENANCE Agricastrol hydraulic oil Hy-spin AWS32 Tellus 27 D.T.E. 25 Nuto “H” or “A” 32 Rando HD 32 Hydrasil 32 Energal HLP 32...
Page 117: Oil Supply
Also remember that any other protectant must be compatible with hydraulic fluid. Alamo Industrial is not responsible for rust or pitting of the cylinder rod due to weather exposure or impacts from normal operation or mounting. If hydraulic cylinders and or the cylinder rods are damaged as a result of the rods rusting or pitting, the hydraulic cylinders and rods will not be covered under warranty by Alamo Industrial.
Page 119: Non Return Valve
Under no circumstances be tempted to add shims into this valve in a misguided attempt to increase the power of the machine. This could damage the tractor, and may cause personal injury. SWINGTRIM 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-9...
Page 120: Hydraulic Hoses
Neither will a claim be considered where the hose end has been damaged by a flow or where the threads or unions have been damaged by overtightening. SWINGTRIM 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-10...
Page 122: Storage
NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine oil. They do not apply if special graphitized or molydisulphide greases or other extreme pressure lubricants are used. This applies to both UNF fine and UNC coarse threads. SWINGTRIM 03/09 Maintenance Section 5-12 © 2009 Alamo Group Inc.
Page 124 LIMITED WARRANTIES 1.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser 1.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.
Page 125 TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety require- ments of tractor operators: REQUIRED OF THE OWNER:...
Page 126 P/N 00763548C SWINGTRIM - SOM 03/09 Printed in USA...

Alamo Industrial Swingtrim Operator's Manual

Safety Section

Introduction Section

Assembly Section

Operation Section

Maintenance Section

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