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Datalogic Automation S.r.l. Via S. Vitalino 13 40012 - Lippo di Calderara di Reno Bologna - Italy DX6400 Reference Manual Ed.: 10/2007 ALL RIGHTS RESERVED Datalogic reserves the right to make modifications or improvements without prior notification. Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental or consequential damages resulting from the use of this material.
REFERENCES REFERENCE DOCUMENTATION The documentation related to the DX6400 management is listed below: • C-BOX 100 Installation Manual • INT-30 20 mA Current Loop Interface Board for C-BOX 100 • PWR series power supply unit Installation Manuals • PWO power supply unit Installation Manual •...
LASER SAFETY The following information is provided to comply with the rules imposed by international authorities and refers to the correct use of the DX6400 readers. Standard Regulations This scanner utilizes up to 2 low-power laser diodes. Although staring directly at the laser beam momentarily causes no known biological damage, avoid staring at the beam as one would with any very strong light source, such as the sun.
MAX. OUTPUT RADIATION 1 mW EMITTED WAVE LENGTH 630 ~ 680 nm The identification label is applied onto the bottom part of the scanner (Figure A, 2): DATALOGIC S.p.A. Via Candini, 2 40012 LIPPO DI CALDERARA DI RENO (BO) ITALY...
CE COMPLIANCE Warning: This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. WEEE COMPLIANCE Information for the user in accordance with the European Commission Directive 2002/96/EC At the end of its useful life, the product marked with the crossed out wheeled wastebin must be disposed of separately from urban waste.
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Information aux utilisateurs concernant la Directive Européenne 2002/96/EC Au terme de sa vie utile, le produit qui porte le symbole d'un caisson à ordures barré ne doit pas être éliminé avec les déchets urbains. Éliminer ce produit selon cette Directive permet de: •...
GENERAL VIEW Laser Safety Label Identification Label Warning and Device Class Label Service Cap DX6400 Figure A – DX6400 Connector Panel Display and Keypad Panel Laser Beam Output Window...
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Programming Keypad TX Data LED Phase On LED Figure C – Connector Panel for Master/Slave Models Main/Aux. Interface 25-pin D-Sub male connector Lonworks 9-pin male connector Figure D – Connector Panel for Ethernet Models Main/Aux. Interface 26-pin D-Sub male connector RJ45 modular connector for Ethernet Interface Figure B –...
4.5. 3) Make electrical connections to your DX6400 scanner by: a) Connecting the DX6400 scanner to the C-BOX 100 by means of one of the cables provided as accessory (see par. 1.5).
4.5. 3) Make electrical connections to your DX6400 scanner by: a) Connecting the DX6400 Master scanner to the C-BOX 100 by means of one of the cables provided as accessory (see par. 1.5).
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7) Send the configuration to the Master. 8) Optionally, perform the ASR Network Configuration procedure for system backup purposes (see par. 5.2.1). 9) Exit the configuration program and run your application. The installation is now complete.
1 INTRODUCTION 1.1 PRODUCT DESCRIPTION The DX6400 is a high performance laser scanner in a complete range of industrial bar code readers offering an innovative and modular solution in terms of reading performance, connectivity and maintenance, in addition to a completely new hardware and software platform.
1.2 APPLICATIONS The DX6400 barcode reader is specifically designed for industrial applications and for all cases requiring high reading performance such as: • omni-directional reading • code reconstruction • reading of codes covered by plastic film • reading of codes with a wide depth of field •...
1.3 MODEL DESCRIPTION The DX6400 scanner is available in versions that differ in regard to the Decoder Model (Base): DX6400 - 100 - 0YY 1.4 INDICATORS The DX6400 decoder base provides an LCD display for system messages and configuration menus. The three keys present on the side of the display allow configuration menu navigation (Figure B, 1).
1.5 ACCESSORIES The following accessories are available on request for DX6400: Name Description BTK-6000 Bus terminator kit (5 pcs) CAB-6001 25-pin scanner to C-BOX100 cable 1 m CAB-6002 25-pin scanner to C-BOX100 cable 2 m CAB-6005 25-pin scanner to C-BOX100 cable 5 m...
DX6400 reader to other devices in the system (i.e. C-BOX 100 etc.). NOTE 2.1 PACKAGE CONTENTS Verify that the DX6400 reader and all the parts supplied with the equipment are present and intact when opening the packaging; the list of parts includes: •...
2.2 MECHANICAL MOUNTING 2.2.1 Mounting the Scanner The DX6400 reader can be positioned and installed in the best way possible as a result of the Step-a-Head™ feature. Thanks to the separation between Head and Base, you can modify the orientation of the decoder base, and therefore display-keypad and connector panels, while keeping the optic head in the correct reading position.
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The following diagrams give the overall dimensions of the reader and mounting brackets. They may be used for their installation. Figure 4 – ST-237 Mounting Bracket Overall Dimensions [3.35] 115.9 [4.56] 225.9 [8.89] 125.3 [4.93] Figure 3 - DX6400 Overall Dimensions 1.65 0.86 1.96 2.83 3.93 16.5 [0.65] 0.15 106°...
See par. "Scanner Direction" for scanner direction relative to the conveyor. 2.2.2 Mounting the Scanner with Accessories The following accessories allow installing the DX6400 reader in the most suitable position for your network layout: ST-237 mounting bracket; FBK-6000 fast bracket.
The FBK-6000 is a fast bracket kit allowing a quick and easy mounting of the scanner on the ST-237 bracket. First, it is necessary to fix the FBK-6000 to the DX6400 scanner by means of the mounting screws: Figure 7 – Mounting the FBK-6000 on the Scanner Then, attach the assembly to the mounting bracket by slipping the hook into the bracket hole.
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The table below gives the pinout of the C-BOX 100 terminal block connectors. Use this pinout when the DX6400 reader is connected in a network by means of the C-BOX 100: C-BOX 100 Terminal Block Connectors 1, 3, 5 2, 4, 6...
The DX6400 master/slave model is equipped with a 25-pin male D-sub connector for connection to the host computer, power supply and input/output signals. The DX6400 Ethernet models adopt a 26-pin male connector instead of the 25-pin one. The details of the connector pins are indicated in the following table:...
The RTS and CTS signals control data transmission and synchronize the connected devices. If the RTS/CTS hardware protocol is enabled, the DX6400 activates the RTS output to indicate a message can be transmitted. The receiving unit must activate the CTS input to enable the transmission.
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GND_ISO as shown below. NOTE Figure 13 - RS485 Full-Duplex Interface Connections Using Only TX Signals Function RS485 output (+) RS485 input (+) RS485 output (-) RS485 input (-) Main signal ground DX6400 USER INTERFACE TX485+ RX485+ RX485+ TX485+ TX485- RX485- RX485-...
The following pins of the 25-pin and 26-pin connector are used for RS232 full-duplex interface connection: Name RXAUX TXAUX SGND AUX DX6400 Figure 15 - RS232 Auxiliary Interface Connections Function RS485 input/output (+) RS485 input/output (-) Main signal ground DX6400...
Inputs The inputs of the reader are on the 25-pin and 26-pin connector of the DX6400. These inputs are called EXT_TRIG/PS, IN2/ENC, IN3 and IN4. Name EXT_TRIG/PS A External trigger (polarity insensitive) for PS EXT_TRIG/PS B External trigger (polarity insensitive) for PS...
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+ 5V Figure 18 - NPN Command Input Connection using External Power DX6400 + 5V Figure 19 - NPN Command Input Connection using Scanner Power DX6400 + 5V + 5V Figure 20 – IN3/IN4 PNP Input Command using External Power...
+ 5V Figure 21 - IN3/IN4 NPN Input Command using Scanner Power Input devices can be supplied by either scanner power (VS and GND) or external power supplies (Vext). Electrical isolation between the input command logic and the scanner is maintained when powering the input devices from an external supply voltage (Vext).
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40 mA although 130 mA may be reached in pulse conditions. DX6400 Figure 22 – Output 1 and Output 2 Interface When the load is powered by an external power supply, the voltage must be less than 30 V.
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INSTALLATION DX6400 USER INTERFACE Vext 100 Vdc max Figure 23 – Output 3 Interface The command signal is filtered and generates a delay of about 50 µs for OUT1 and OUT2 and 1 ms for OUT3.
Laptop PC. CAUTION The local network used by DX6400 exploits a Lonworks standard communication system requiring only two wires (polarity insensitive) to enable a connection. The connector also provides a positive and a negative supplying wire. In this way, all the slave readers can be powered by the master through the Datalogic standard cables.
When building a Lonworks system the network must be properly terminated by positioning BTK-6000 terminator in the DX6400 master reader and in the last DX6400 slave reader. Each side of the terminator provides a different connector; thus, it can be inserted either into...
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In each diagram the terminator is indicated by the below shows its electrical circuit in details: The diagram below represents the termination of a DX6400-XXX-010 working as master by means of the BTK-6000 terminator. Figure 28 – DX6400-XXX-010 Master Termination...
The diagram below represents the termination of a DX6400-XXX-010 working as slave by means of the BTK-6000 terminator. Figure 29 – DX6400-XXX-010 Slave Termination The diagram below represents the connection between a DX6400 Fieldbus model, which always works as master, and a DX6400-XXX-010 working as a slave reader.
Ethernet Interface The Ethernet interface (NIC) can be used for TCP/IP communication with a remote or local host computer by connecting the scanner to a LAN. It can also be connected directly to a host PC. RJ45 Modular Jack Pinout...
2.3.4 Power Supply The supply voltage for correct operation of the scanner must be between 15 and 30 VDC. The max. power consumption is 24 W including startup current. Datalogic strongly recommends a minimum 24 VDC supply voltage when using a master/slave configuration.
V+ (15 – 30 Vdc) 23/25 V- (Ground) CHASSIS RS232 PC-side connections 25-pin male connector Name TXAUX RXAUX EXT TRIG A EXT TRIG B Power Supply VS (15 – 30 VDC) Power GND Test Cable for DX6400 Earth Ground Name 9-pin D-sub female...
INSTALLATION 2.5 TYPICAL LAYOUTS The DX6400 scanners can be connected in a variety of layouts depending on the number of scanners used and the required complexity of the reading station. These layouts range from Single Stand Alone to Complex Lonworks Networks.
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In this case no External Trigger is used and the C-BOX 100 only supplies the reader. The DX6400 Ethernet model is connected to a fieldbus remote Host. It can be activated by a signal generated by the remote Host or always be active if working in Automatic operating mode.
2.5.2 Pass Through When Pass Through is activated on the Auxiliary interface, the DX6400 reader (all models) can be integrated in a network consisting of different scanners not provided with a Lonworks interface. This connection mode allows two or more devices to be connected to a single external serial interface.
Figure 39 – Pass Through Connection for Fieldbus Models 2.5.3 RS232 Master/Slave The RS232 master/slave connection is used to integrate a DX6400 reader (all models) in a network consisting of different scanners not provided with a Lonworks interface. The Slave scanners use RS232 only on the main and auxiliary interfaces. Each slave scanner transmits the messages received by the auxiliary interface onto the main interface.
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DS4600A Slave 2 Auxiliary Serial Interface Main Serial Interface P.S. (Presence Sensor) connected to External Trigger/PS input. Figure 40 – RS232 Master/Slave for DX6400 Master/Slave Models PWR-120 C-BOX 100 Auxiliary Serial Interface Main Serial Interface P.S. (Presence Sensor) connected to External Trigger/PS input.
2.5.4 Multiplexer The Multiplexer connection is used to integrate a DX6400 slave reader in a Multidrop network consisting of different scanners not provided with a Lonworks interface. Each scanner connected half-duplex main interface. P.S.* P.S.* DX6400 CAB-600X C-BOX 100 C-BOX 100 1 RS485 HD Main Interface P.S.
2.5.5 Local Lonworks Network A local Lonworks network allows logically connecting a DX6400 master reader with up to 31 DX6400 slaves. Actually, the maximum number of readers to be employed in the network depends on the system operating conditions; that is adopted operating mode and amount of data stream.
Small Synchronized Network When building a small local Lonworks network (less than 10 scanners), the DX6400 master reader must be connected to a local host computer or a C-BOX 100 by means of a CAB- 60XX cable connected to the 25-pin or 26-pin D-sub male connector.
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BTK-6000 Slave 5 P.S. (Presence Sensor) connected to External Trigger/PS input. C-BOX 100 modified to accept scanner power Encoder connected to IN2/ENC input. Figure 44 – Small Synchronized Network with more than 2 Readers and Single Power Unit If a single power source is used, it is not necessary to separate groups of scanners with "no power"...
All scanners act as slaves and are connected to the SC6000 through the PWO power supply/junction box. For DX6400 scanners, a single branch connector provides Lonworks communications between the scanners and the SC6000 unit. Power is distributed evenly by connecting groups of up to 4 Slave scanners through CAB-63XX cables.
INSTALLATION Multidata Network In this layout, one master and up to 7 DX6400 slave readers have their own P.S. and therefore multiple reading phases. Each P.S. is connected through a C-BOX 100, which in turn is connected to its relative scanner through a CAB-60XX cable.
The Fieldbus Ethernet model offers connectivity without any converter or adapter needed. The DX6400 master Fieldbus communicates with a remote host (for ex. remote PC connected via Internet) by means of a cable connected to the Fieldbus connector provided. It can be activated by a signal generated by the remote Host or by a physical presence sensor.
2.6 DX6400 FLASH™ DYNAMIC FOCUS The DX6400 has an innovative linear motor designed to control the focus position of the scanner via software. This dynamic system, called FLASH™, is able to move the focus position rail to rail, from the minimum position to the maximum position.
In D-Flash™ mode, the focus position can be set depending on the measured distance (Dn in the figure below) between the scanner and the scanned object. This is the most innovative and flexible function, that makes different software implementations possible. The D-FLASH™...
2.7 KEYPAD AND DISPLAY The DX6400 keypad allows entering a menu for selection of one of the following functions: • Welcome: shows the current software release and operating mode; • Autolearn: starts the procedure making it possible to obtain an automatic, accurate and fast configuration of DX6400 without the necessity of directly checking/modifying the relevant parameters;...
3) Press the ▲ (up arrow) key to exit the Test Mode. 4) Use the ▲ (up arrow) and ▼ (down arrow) key to select the “Exit” item, then press the ENT (enter) key to confirm. The scanner exits the Main Menu and returns to its current operating mode.
Figure 52 - Genius™ Wizard Opening Window The Wizard option is advised to low skilled users, since it shows a step by step scanner configuration. The parameters to be defined are the following: Barcode selection and definition;...
Sending the configuration to the scanner. Figure 53 - Genius™ Wizard Closing Window Test Operating Mode This operating mode is not available when DX6400 works as Slave. NOTE This operating mode causes the reader to be continuously activated allowing to verify its reading features and its reading position with respect to the barcode.
This operating mode causes the reader to be connected to an external Presence Sensor using EXT TRIG/PS A and EXT TRIG/PS B inputs. During the active phase of the presence sensor, the DX6400 reader tries to acquire and correctly decode the code.
6.40 or later. NOTE 1. The first operation to perform is the configuration of your scanner as "Master" from the Local Device Network Settings item in the Device Menu, see figure below: Figure 57 – Local Device Network Settings...
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“Devices” area appear next to the Parameter Explorer window. By repeatedly clicking the icon this area will be displayed or hidden. Each scanner of the cluster is indicated by the following graphical objects: • check box allowing to select/deselect a specific scanner to perform the desired operations (i.e.
Network Wizard procedure Express Network Setup procedure Net-Autoset This procedure is to be used when all scanner addresses and labels are unknown (typically when configuring the network for the first time or whenever a network reconfiguration is required). By clicking the icon or selecting the "Net_Autoset"...
The added slave scanner will be displayed in the “Requested Devices” area. This option in any case requires that all slave scanners have their address set before the network can function.
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2. If desired, select a slave scanner within the "Current Devices" area and click on the icon (or select the "Show Device" option from the right-click menu) to make the dialog box appear as follows: The "Show Device" option is particularly useful after the Net-Autoset procedure or whenever it is necessary to know which address is assigned to a specific slave scanner.
By choosing this option it is possible either to start a new scanner configuration or to open and modify an old one. The desired parameters can be defined in the following window, similar to the MS Explorer: Figure 59 - Genius™...
3.4 PARAMETER DEFAULT VALUES The following table contains the list of the factory default settings for the DX6400. Genius™ also allows checking the parameter default values by selecting the "Compare parameters" option available in the Tools menu and comparing the current scanner configuration to the default one.
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Parameter Reading System Layout Enable A.S.R. Reading Parameters Beam Shutter Overflow Start Ratio Overflow Stop Ratio Reading Mode Reading Condition Reconstruction Parameters Enable Stacked Codes Extended Min Match Position Tolerance Duration Tolerance Min Start/Stop Number Inter Char Gap Addon Overflow Ratio Scan Line Amplitude Amplitude Settings Enable Flash...
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Parameter Parameters Main Port Electrical Interface Handshake Baud Rate Parity Data Bits Stop Bits Auxiliary Serial Port Data Tx Heartbeat Pass Through Parameters Baud Rate Parity Data Bits Stop Bits Digital I/O Setting Digital Input Lines Setting Debouncing For Input 1, 3 and 4 Debouncing For Input 2 Input 1 Active Level Overridden by Op.
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Parameter System Information Section User Information Section End User Name Device Name Line Name Diagnostics PackTrack Debug Message Tx Enable Statistics Default Setting Empty Empty Empty Disabled (unchecked) Unchecked Disabled (unchecked)
With just a set of partial scans on the label (obtained using the motion of the label itself), the DX6400 is able to “reconstruct” the barcode. A typical set of partial scans is shown in the figure below: Code Direction Figure 61 –...
The formulas to calculate α maximum depend on various parameters such as: label height, number of scans per second, code motion speed, etc. DX6400 scanners provide omni-directional reading by dividing the scan line into two legs which produce a cross pattern where angle α is fixed for each leg (see figure below). Since code reconstruction is used, minimum label heights at different conveyor speeds are given in the tables in par.
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This coordinate system is absolute for the reading station, i.e. is valid for all the scanners independently from their position or orientation with respect to the conveyor. The arrows point in the positive direction. Conveyor direction Conveyor PS Line Figure 66 – DX Scanner PackTrack™ Reference System...
Figure 67 – DX6400 Coordinate Reference Point 4.2.1 PackTrack™ Calibration for DX6400 The DX6400 scanner calibration is already made at the factory and it is not recommended to overwrite it. By means of the Genius™ software tool SPY, the user can set the Direction and PS Offset parameters.
Figure 69 – Selecting PackTrack™ Calibration Option The following window will open: Figure 70 – PackTrack™ Calibration Window Set the PS Offset and Direction parameters. Scanner Direction The different scanner orientations are illustrated in the following figures: Top View Conveyor Direction DX6400 Scanner Direction 0° Forward...
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READING FEATURES Top View Conveyor Direction DX6400 Scanner Direction 90° Top View Conveyor Direction DX6400 Scanner Direction 180° (Reverse) Top View Conveyor Direction DX6400 Scanner Direction 270°...
4.2.2 Overwriting PackTrack™ Calibration for DX6400 Only necessary for special circumstances, it is possible to overwrite the factory scanner calibration by clicking on the “Calibrate DX” button shown in the figure above. The PackTrack™ Calibration window will expand and appear as shown in the following...
25 °C ambient temperature depending on the conditions listed under each diagram. If standard models do not satisfy specific requirements, contact your nearest Datalogic distributor, supplying code samples, to obtain complete information on the reading possibilities. Figure 72 – DX6400 Scan Legs...
Figure 73 – DX6400 Reading Diagram 0.38 mm / 15 mils Note: x = 0 and z = 0 correspond to the edge of the DX6400 scanner as shown in the figure above. CONDITIONS Code = Interleaved 2/5 or Code 39 PCS = 0.90...
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Figure 74 – DX6400 Reading Diagram 0.50 mm / 20 mils Note: x = 0 and z = 0 correspond to the edge of the DX6400 scanner as shown in the figure above. CONDITIONS Code = Interleaved 2/5 or Code 39 PCS = 0.90...
Repeat the operation frequently in particularly dirty environments. Use soft material and alcohol to clean the window and avoid any abrasive substances. Clean the window of the DX6400 when the scanner is turned off or at least when the laser beam is not active.
NOTE Slave 1. Power down the entire system. 2. Replace the Slave scanner with a new one (default settings). 3. Power up the system and wait for initialization. Master 1. Load the saved configuration from file (.ddc) to the new Master.
6 TROUBLESHOOTING Before contacting your local Datalogic office or Datalogic Partner or ARC, it is suggested to save the device configuration to a *.ddc file by means of the Genius™ software configuration program and check the device exact model and serial number. NOTE Problem Power On:...
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Problem On Line Mode and Serial On Line Mode: the reader does not respond correctly to the expected external signal end. Reading: it is not possible to read the target barcode (always returns No Read) Communication: the device is not transmitting anything to the host.
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Problem How do I obtain my units’ serial numbers? TROUBLESHOOTING GUIDE Suggestion • The device serial number is printed on the device identification label that is affixed to the reader (Figure A, 2). • The serial number is also displayed when connecting the device through the Genius™...
7 TECHNICAL FEATURES ELECTRICAL FEATURES Supply voltage Power consumption Communication Interfaces Model–Dependent Communication Interfaces Inputs External Trigger 1, 3 auxiliary digital inputs Outputs 3 software programmable digital outputs OPTICAL FEATURES Light receiver Wavelength Safety class Light source Laser control READING FEATURES Scan rate Maximum resolution Max.
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SOFTWARE FEATURES Readable Codes Code selection Headers and Terminators Operating modes Configuration modes Parameter storage ENVIRONMENTAL FEATURES Operating temperature Storage temperature Humidity Ambient light immunity Vibration resistance IEC 68-2-6 test FC 2 hours on each axis Shock resistance IEC 68-2-27 test EA 3 shocks on each axis Protection class PHYSICAL FEATURES...
FLASH™ FLASH is the new dynamic focusing system implemented in the DX6400. FLASH is able to move the focus position rail to rail, from the minimum position to the maximum position, in less than 10 msec. In typical applications, where a DOF <1 meter is required, the focus position is adjusted in 4 msec.
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A value that you specify to a program. Typically parameters are set to configure a device to have particular operating characteristics. Position The position of a scanner or light source in relation to the target of a receiving element. Protocol A formal set of conventions governing the formatting and relative timing of message exchange between two communicating systems.
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Step-a-Head™ makes it possible to rotate the reader head and the decoder base independently from each other. As a result of the Step-a-Head™, the DX6400 can always be installed in the ideal position. It is possible to change the orientation of the connector panel while the laser window remains in the desired position.
Gerät declare que el DX6400-XXX-XXX, Laser Scanner; sono conformi alle Direttive del Consiglio Europeo sottoelencate: are in conformity with the requirements of the European Council Directives listed below: sont conformes aux spécifications des Directives de l'Union Européenne ci-dessous: der nachstehend angeführten Direktiven des Europäischen Rats:...