Panasonic REHP-KY-CO2-160GL Install Manual

Panasonic REHP-KY-CO2-160GL Install Manual

Reclaim energy heat pump hot water system

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QUICK START/INSTALL MANUAL
RECLAIM ENERGY/PANASONIC HEAT PUMP HOT WATER SYSTEM
INSTALLATION
OPERATION
MAINTENANCE

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Summary of Contents for Panasonic REHP-KY-CO2-160GL

  • Page 1 QUICK START/INSTALL MANUAL RECLAIM ENERGY/PANASONIC HEAT PUMP HOT WATER SYSTEM INSTALLATION OPERATION MAINTENANCE...
  • Page 2 COVERING MODEL NUMBERS DIGITAL COPY OF OUR (FOR STC CLAIMS): MANUALS? REHP-KY-CO2-160GL For a full set of PDF manuals and brochures, visit: REHP-KY-CO2-250GL reclaimenergy.com.au/downloads REHP-KY-CO2-315GL simply scan the QR Code below: REHP-KY-CO2-400GL IMPORTANT This appliance is not intended for use by persons (including children) with reduced physical, or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
  • Page 3: Table Of Contents

    SECTION PAGE First Time Commissioning Procedure Critical Notes System Description Installation Details Before you Begin Installation Installing the Controller Checklist Operation & Maintenance Warning & Caution Quick Start/Install Manual – v2.0 | Reclaim Energy RECLAIMENERGY.COM.AU...
  • Page 4: First Time Commissioning Procedure

    FIRST TIME COMMISSIONING PROCEDURE THIS IS IMPORTANT WORK FOR THE HEAT PUMP SYSTEM TO OPERATE CORRECTLY AND SAFELY. MAKE SURE TO FOLLOW THEM Prior to commissioning the system, all plumbing and Step 5 Controller is plugged in and is programmed with wiring must be completed in accordance with the plumbing preferred option.
  • Page 5 Storage The faucet & Tank of the hot water The water shut-off valve miting CONTROLLER: 1. Check the controller is connected to the power point and has power. 2. Connect the RJ 45 cable and initiate the purge cycle. The controller communication cable is connected to the heat pump.
  • Page 6: Critical Notes

    CRITICAL NOTES NOTE 1 NOTE 2 Remember to drain and purge the heat pump on The sensor probe must be fully inserted and commissioning (otherwise system might fail) secured (using gland or silicon plug) in the bottom – Refer to “Drain Plug” diagram shown below. tank sensor.
  • Page 7 SPECIFICATIONS Product number: HE-UM60AR External form: The dimensions are as the following. Exterior colour : IVORY WHITE Included items: Drain Elbow Water port connection: (Inlet pipe, Outlet pipe) G1/2 Fixing part: Φ13 mm hole (2 places), U-groove 13 mm width (2 places) Drain Port Φ40 2-U-groove Drain Port Φ40...
  • Page 8: System Description

    SYSTEM DESCRIPTION The following system description section provides a brief overview of the Reclaim Energy/ Panasonic Heat Pump components and functionality. MAIN COMPONENTS than 15 minutes in duration). When the unit is in the defrost function mode, the pump and fan will stop, and the The system components of the air sourced heat pump that refrigerant heat will defrost the evaporator.
  • Page 9: Installation Details

    This section relates to the preparation and the installation process for the Reclaim Energy/Panasonic Heat Pump Hot Water System. SITE INSPECTION AND The installation of a Reclaim Energy/Panasonic Heat Pump can only be completed by a licensed plumber or electrician INSTALLATION PREPARATION...
  • Page 10 INSTALLATION DETAILS CONT. Water quality is an important aspect that can influence the systems operation and functionality. For the system to be warranted the water used in the system must meet the requirements outlined in Table 1 below. If you have doubts regarding water quality, please contact Total Dissolved Solids <...
  • Page 11 HOT WATER STORAGE TANK • The tank should be positioned to allow room for anode 2.2.1 INSTALLATION LOCATION removal. • The storage tank must be installed at ground or floor level and must stand vertically upright, as per the • The storage tank must be installed with a safety tray, manufacturers guidelines.
  • Page 12 Avoid installing in locations where the operation sound from the heat pump unit will cause trouble to neighbours. (The heat Drain Port Drain Port pump unit can be installed away from the Drainage ditch Drainage ditch hot water storage tank) High Stand High Stand Drain Port...
  • Page 13 THE STRAINER 25 mesh with a strainer area THE STRAINER of 2,120mm 25 mesh with a strainer area of 2,120mm Avoid installing in locations where the operation sound from the heat pump un will cause trouble to neighbours. (The h pump unit can be installed away from th Storage The faucet of...
  • Page 14 INSTALLATION DETAILS CONT. 2.3.2 MOUNTING Note: Reclaim Energy ASHP MUST be installed on the • Cold air will blow from the air outlet during operation, ground with mounting frames that is a default supplied avoid installing in locations where the surroundings may be impacted.
  • Page 15 THE FOLLOWING INSTRUCTIONS ARE REQUIRED TO BE 3 Check the level with a spirit level MET TO INSTALL THE HEAT PUMP UNIT. • Avoid installing in places where water accumulates when it rains or snows, places where snow drifts or falls, and/or where sewage gas flows backwards.
  • Page 16 INSTALLATION DETAILS CONT. 2.3.3 ATTACHING THE DRAIN ELBOW PLUG A drain plug is supplied in the bottom side of the heat pump unit box packaging as shown in Figure 7. Per schematic shown, safely connect the drain elbow and guide the drain hose to the ditch if required. Bottom board Drain elbow Provide a gap...
  • Page 17 2.3.5 HEAT PUMP WATER PIPING INSTALLATION After removing the right-side piping cover of heat pump (i.e., marked heat pump flow). It is recommended you unit, the heat pump cold (inlet) and hot (outlet) pipes minimise this, as much as possible. (connection ports) will be accessible as shown in Figure 9.
  • Page 18 INSTALLATION DETAILS CONT. THE FOLLOWING INSTRUCTIONS ARE REQUIRED TO BE MET TO INSTALL THE HEAT PUMP PIPING & DRAINING. • The system should be directly connected to the water • Make sure to install a shut off valve on the water supply supply and should be carried out by a certified plumbing side, water distribution piping, water distribution valve contractor using the specified piping materials and in...
  • Page 19 DRAINAGE When the heat pump unit is operating, a maximum of Bottom board approximately 300 ml of drain water is generated per minute. Drain elbow Provide a gap for the spout to To ensure drainage, make sure to observe the following Drain hose indirectly drain.
  • Page 20 THE FOLLOWING INSTRUCTIONS ARE REQUIRED TO BE MET TO AVOID PERFORMANCE FAILURE. • Do not use anything other than the specified items such as twin tubes, and rubber hoses etc. Use flexible stainless pipes that are 50 cm or less only when position adjustments of the connection are necessary.
  • Page 21 INSTALLATION DETAILS CONT. 2.3.6 SYSTEM WIRING A licensed electrician should install the system with regards to the wiring diagram provided in Figure 10 and in accordance with local/national wiring codes. The power cord chosen must be compliant with AS/NZS 3191 and the nominal cross-sectional area should be 1.5 mm or more.
  • Page 22 INSTALLATION DETAILS CONT. POWER SUPPLY TERMINAL BLOCK: Screw with special washer Crimped Cable 10mm cable end Crimp-on terminal Terminal Sleeve blocks Cable Figure 12: How to attach the power cable. THE POWER CABLES NOMINAL CROSS-SECTIONAL AREA More than 1.5 mm 1.5 mm Cable: L Cable: N...
  • Page 23: Before You Begin Installation

    CONNECTING V1.1 CONTROLLER TO THE HEAT PUMP BEFORE YOU BEGIN INSTALLATION Case tools required Philips 1 screwdriver for lid screws (if required to remove cover) Pozi 2 screwdriver for mounting screws READ THESE SAFETY PRECAUTIONS and LIMIT OF LIABILITY BEFORE YOU BEGIN The following pages contain instructions for qualified personnel only.
  • Page 24: Installing The Controller

    INSTALLING THE RECLAIM CONTROLLER Mounting Follow these steps: 1. Allow for the enclosure dropping 5mm (1/5 inch) from screw centres once mounted (keyhole mounting). 2. Place the printed drill guide template (that ships with the controller) against the wall, checking for level alignment. All four mounting holes should be used with at least two firmly secured into wood or masonry.
  • Page 25 RECLAIM CONTROLLER WITH THE COVER REMOVED Dry contact terminals for option 6 (page 9). Quick Start/Install Manual – v1.0 | Reclaim Energy RECLAIMENERGY.COM.AU...
  • Page 26 POST INSTALLATION INSPECTION CHECKLIST CONTROLLER KEY FUNCTIONS A licensed installer should check for the following before leaving the installation site. Regardless of the version of controller received, the installer must ensure the following: System check: Check all connections for leaks and that all 1.
  • Page 27: Checklist

    CHECKLIST ITEM CHECK GENERAL Water supply is in accordance with water quality standard. There is no leakage from the pipes. There is no flammable hazardous materials around the unit. There is no damage, deformation, or contamination to any components. There is enough space for inspection / repair of each component? The floor below the tank/heat pump has been properly waterproofed and can support the component.
  • Page 28: Operation & Maintenance

    OPERATION AND MAINTENANCE HEAT PUMP 3.1.1. CHECK FOR THE OPERATIONAL MODE It is recommended that the end user check the operation of the heat pump matches with the options setting, at least once per month. If the heat pump runs outside the settings of the active option, this needs to be escalated to the local service agent and/or Reclaim Energy representative for troubleshooting.
  • Page 29 ERROR CODE TABLE ERROR CODES ERROR SUSPECTED AREA OF ISSUE INITIAL CHECKS REQUIRED TROUBLESHOOTING REMOTE RESET CONTROL “In case of abnormal connection, reinstall correctly. Outdoor temp. sensor Check the sensor connection is properly connector installed/inserted fully. In case of defect, replace with new temp sensor “Outdoor temp.
  • Page 30 ERROR CODES ERROR SUSPECTED AREA OF ISSUE INITIAL CHECKS REQUIRED TROUBLESHOOTING RESET REMOTE CONTROL “Replace PCB(Main) PCB circuit Reset power supply. Power OFF After replacement, if malfunction still failure exists replace HPU.” Select a suitable power supply route Low power voltage Check the power voltage.
  • Page 31 ERROR CODES ERROR SUSPECTED AREA OF ISSUE INITIAL CHECKS REQUIRED TROUBLESHOOTING RESET REMOTE CONTROL “Check there are no internal obstructions “Heating water circulation If issue persists after obstructions to to water flow. circuit” water flow are cleared, reboot HPU. E.g., Air ingress, contamination, or scale.” In case the resistance value is Each sensor Check the resistance value with tester.
  • Page 32 Eg-8 Tank Temperature sensor not detected (open circuit) Tank Temperature sensor fault (short circuit) Eg-9 Note: Temperature control mode is disabled for Eg-8 and Eg-9 faults, however boost mode is still operational. Tank has not heated to 59ºC in the last 24 hours. This error will clear if the boost button is pressed or the tank heats to 59ºC or more This error will only appear 24 hours after any of these actions: •...
  • Page 33 HOT WATER STORAGE TANK 3.2.1 PTRV 3.2.3 HYDROGEN BUILD UP Any system design must allow a means of pressure Glass lined (vitreous enamel) tanks are fitted with a release at no more than 850kPa, using a PTRV. The PTRV Magnesium anode to provide corrosion protection for the must have a downward direction copper pipe connected tank from the storage water.
  • Page 34: Warning & Caution

    WARNING AND CAUTION The degree of harm and damage that occur with Procedures to be followed are explained by the incorrect use is categorised and explained below. following graphic symbols. These are “Procedures Procedures (Prohibited items) that may lead to CAUTION minor injuries and that must not be done.
  • Page 35 WARNING • Do not install near gas containers or • Do not install the heat pump unit indoors. flammable items. (Oxygen deficiency may occur if the refrigerant leaks) (Otherwise, it may cause an accident or malfunction • Do not install the heat pump unit near Installing too close to these hazards may cause PROHIBITED balcony handrails.
  • Page 36 1300 383 815 HELLO@RECLAIMENERGY.COM.AU RECLAIMENERGY.COM.AU facebook.com/CO2HeatPump instagram.com/reclaimenergy 20937660(K)

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