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Clutch Spring Inspection
(1) clutch spring
Measure the free length of each spring.
Service Limit: 1.76 in (44.7 mm)
Replace the clutch springs as a set if any one of
them is beyond the service limit or if the clutch
plates have been burnt/heat discolored.
Clutch Disc/Plate/Cover Installation
1. Coat the clutch discs (1) and plates (2) with
transmission oil.
2. Install the eight clutch discs and seven clutch
plates (five aluminum plates and two steel
plates (3)) alternately, starting with a clutch
disc.
OUT SIDE
(3)
(2)
(1) clutch discs
(3) clutch steel plates
(2) clutch plates
3. Apply grease to the clutch lifter rod (4).
4. Insert the clutch lifter rod into the mainshaft.
5. Install the clutch lifter (5) onto the rod.
(1)
(4) clutch lifter rod
6. Install the clutch pressure plate (6).
7. Install the six clutch springs and bolts (7).
8. Tighten the bolts in a crisscross pattern in 2
or 3 steps to the specified torque:
7 lbf·ft (10 N·m, 1.0 kgf·m)
(1)
(6) clutch pressure plate
(2)
9. Install a new O-ring (8) in the groove of the
10. Install the cover by tightening the six cover
(4)
(5)
(5) clutch lifter
(8) O-ring
11. Lubricate the rear brake pedal pivot (10) and
(6)
(7)
(7) clutch spring bolts
(10) brake pedal pivot
(11) pivot bolt
12. Add the transmission oil (page 37).
Clutch System
clutch cover (9).
bolts to the specified torque:
9 lbf·ft (12 N·m, 1.2 kgf·m)
(8)
(9)
(9) clutch cover
pivot bolt (11) with Honda Lithium Grease or
an equivalent and install the pivot bolt and
washer (12).
Tighten the bolt to the specified torque:
27 lbf·ft (36 N·m, 3.7 kgf·m)
Connect the brake pedal return spring (13) if
it was removed.
(10)
(11)
(12)
(13)
(12) washer
(13) return spring
Servicing Your Honda
47
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