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Horizon Fitness PF-P320 Manual

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PF-P320
PAPER FOLDER
Important Information
- This manual is designed to help you to install, operate and maintain the Table Top
Folder PF-P320. Read, understand and keep this manual in a safe and convenient
place.
- Do not operate the PF-P320 until you read and understand the instructions in this
manual.
- Horizon International Inc. shall not be liable for incidental consequential damages
resulting from : improper or inadequate maintenance by customer; unauthorized modi-
fication or misuse; operation outside of the environmental specifications for the prod-
uct.
- No Horizon dealer and distributor is authorized to make any modification, expres-
sion, or addition to the warranties written in contract.
- Horizon International Inc. pursues a policy of continuing improvement in design and
performance of the product. Therefore, the product design and specifications are sub-
ject to change without prior notice and without our legal obligation.
- All rights are reserved. No part of the manual may be photocopied, reproduced or
translated to another language without the prior written consent of Horizon Interna-
tional Inc.
I
UM203004-05
060325/PFP320/05E/DV

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Summary of Contents for Horizon Fitness PF-P320

  • Page 1 Folder PF-P320. Read, understand and keep this manual in a safe and convenient place. - Do not operate the PF-P320 until you read and understand the instructions in this manual. - Horizon International Inc. shall not be liable for incidental consequential damages resulting from : improper or inadequate maintenance by customer;...
  • Page 2 Safety Precautions - The signal word WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. - The signal word CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

  • Page 3: Table Of Contents

    3-1 Trouble Message Is Indicated on LCD ........26 3-2 Before Calling Your Local Dealer ..........28 4. Maintenance This section explains maintenance for PF-P320. 4-1 How to Replace Feed Roller and Double Feed Stop Pad ..32 4-2 How to Replace Folding Roller ..........33 4-3 How to Remove Jammed Sheets ..........35...

  • Page 5: Before You Begin

    1. Before You Begin 1. Before You Begin This section explains machine parts and thier functions. 1-1 Specifications ..................2 1-2 Machine Parts Descriptions..............3 1-3 Precaution When Sheets Are Piled............5...

  • Page 6: Specifications

    1. Before You Begin 1-1 Specifications Model: PF-P320 Standard Sheet size A5 (manual setting), A3, A4, B4, B5 (5.5" x 8.5", 8.5" x 11", 8.5" x 14", 10" x 14", 9" x 11", 11" x 17") Sheet size Maximum : 311 x 432 mm (12.2" x 17") Minimum : 65 x 90 mm (2.6"...

  • Page 7: Machine Parts Descriptions

    1. Before You Begin 1-2 Machine Parts Descriptions 1-2-1 General View Buckle Two stopper for folding are housed in this section. ( when the jammed paper is removed, and folding rollers are cleaned, Stopper Micro Adjust Knob this part is opened ) Used to adjust the stopper posi- tion.

  • Page 8: Operation Panel

    1. Before You Begin 1-2 Machine Parts Descriprions 1-2-2 Operation Panel Sheet Size Select Button Used to select sheet size A3, A4, B4, B5 (11 x 17, 81/2 x 11, 6 x 9, 51/2 x 81/2 ). Sheet Size Lamp Indication lamp of selected Fold Pattern Lamp sheet size with the Sheet Size...

  • Page 9: Precaution When Sheets Are Piled

    1. Before You Begin 1-3 Precaution When Sheets Are Piled Fun well the sheet before piling on the feed tray. Otherwise, double sheet feed- ing or miss feed will occur. Straighten up the curled sheet or folded sheet. Jog well the sheet before piling on the feed tray.
  • Page 10 1. Before You Begin...

  • Page 11: Operation Procedure

    2. Operation Procedure 2. Operation Procedure This section explains stting up each parts and operation procedure. 2-1 Operation Procedure ................8 2-2 Irregular Size Sheet Folding .............. 12 2-3 Input / Call Memory ................16 2-4 Pad Pressure and Tray Pressure Adjustment ........17 2-5 How To Set Preset Counter ..............

  • Page 12: Operation Procedure

    2. Operation Procedure 2-1 Operation Procedure Plug power cord to out let. Open delivery tray and feed tray. Delivery OPEN Tray Feed Tray Turn on power switch. ON ! Lower feed tray lever. DOWN!! Feed Tray Lever...
  • Page 13 2. Operation Procedure 2-1 Operation Procedure Jog well and true up sheets toward feed roller. - Sheets must be placed center of feed tray according to sheet size indication. Feed Tray Slide both feed guide so that they 10mm slightly touch piled sheets. - Place support rollers at 10 mm inside of Support Roller sheet edge.
  • Page 14 2. Operation Procedure 2-1 Operation Procedure Align red mark (center of delivery roller) to illuminated roller position lamp. Delivery Mark Roller Raise feed tray lever. UP!! Start/Stop Depress test button (Only one sheet is fed and folded ). - When sheet is not fed or more than two Test Feed sheets are fed, adjust position of the tray pressure adjust knob and pad pressure...
  • Page 15 2. Operation Procedure 2-1 Operation Procedure Depress start / stop button (Folding is started ). Start/Stop When you want to stop folding, de- press start / stop button or lower feed Start/Stop DOWN!! tray lever. - If require number of folding is input in preset counter, folding will stop auto- matically as soon as counter reaches preset number.

  • Page 16: Irregular Size Sheet Folding

    2. Operation Procedure 2-2 Irregular Size Sheet Folding NOTE Folding size can be memorized. Fold sheet with your hands in your required form. Measure size of holding edge to input size for Stopper 1 and Stopper 2 with a scale. In this process, different edge must be measured according to folding pattern.
  • Page 17 2. Operation Procedure 2-2 Irregular Size Sheet Folding 1 = Size for Stopper 1 2 = Size for Stopper 2 printed (face) side. • Short Fold Appearance of Folded Sheet • Letter Fold Appearance of Folded Sheet • Accordion Fold Appearance of Folded Sheet •...
  • Page 18 2. Operation Procedure 2-2 Irregular Size Sheet Folding After following "2-1 Operation Proce- dure: steps 1 to 6 (pages 8 and 9), select fold pattern with fold pattern select button. Select Open function switch cover. Function Switch Cover Select set up mode "Set Stopper 1" with mode select button.
  • Page 19 2. Operation Procedure 2-2 Irregular Size Sheet Folding After stopper 1 is input,indication of LCD moves to "000,0 set stopper 2". 1 2 0 . 0 S e t S t o p p e r 2 NOTE - When single fold is selected, the message "000.0 Set Stopper 2"...

  • Page 20: Input / Call Memory

    2. Operation Procedure 2-3 Input / Call Memory 2-3-1 How to input folding size into memory Folding size can be input the Memory up to two different folding sizes. Depress mode select button 3 times. "Memory 1 Press MEMORY" is indi- cated on LCD.

  • Page 21: Pad Pressure And Tray Pressure Adjustment

    2. Operation Procedure 2-4 Pad Pressure and Tray Pressure Adjustment Pad pressure and tray pressure are adjusted with each Knob. o n g S t r P U L • Pad Pressure Knob T r a s s u P r e d i u P U L o n g...

  • Page 22: How To Set Preset Counter

    2. Operation Procedure 2-5 How To Set Preset Counter - When "counter" (0/0) is indicated on LCD, it is possible to set required number of sheet to be folded ten number entry key. NOTE - Maximum number can be set is 9999. - When you input wrong numbers, depress clear button and input again.

  • Page 23: How To Fold Cross- Fold And 12-Page Letter Fold

    2. Operation Procedure 2-6 How to Fold Cross- Fold and 12-page Letter Fold [Cross Fold] NOTE - In case of Cross fold or 12-page letter folding, sheet wider than 210 mm (8.5") may not be folded completely. - In case of cross fold or 12-page letter folding, to use, Cross Folding Guide (option) is recommended.
  • Page 24 2. Operation Procedure 2-6 How to Fold Cross- Fold and 12-page Letter Fold Set double feed stop pad knob to “Weak” and set feed tray pressure knob to “Strong ”. Weak ! Strong! T r a s s u P r e d i u P U L o n g...
  • Page 25 2. Operation Procedure 2-6 How to Fold Cross- Fold and 12-page Letter Fold Set support roller. - Support roller at operation side must be set on fold edge. 20mm - Support roller at non operator side must be positioned at 20 mm inside of edge of sheets.
  • Page 26 2. Operation Procedure 2-6 How to Fold Cross- Fold and 12-page Letter Fold Cross Folding Guide How to set Cross Folding Guide (Option) (Right) Roller - Cross folding guide (option) is used to hold folding edge when second folding is performed.

  • Page 27: When Folding Is Not Even Or Square

    2. Operation Procedure 2-7 When Folding Is Not Even or Square 2-7-1 Adjustment for uneven folding. In case that one side of fold sheet is long Stopper (1) Micro Stopper (2) Micro or short, adjust folding with stopper Adjust Knob Adjust Knob micro adjust knob on top of buckle.

  • Page 28: Adjustment For Not Square Folding

    2. Operation Procedure 2-7 When Folding Is Not Even or Square 2-7-2 Adjustment for not square folding. When not square folding occurs, adjust square with square adjust knob. Appearance of delivered sheet Square Adjust Knob Appearance of delivered sheet Square Adjust Knob...

  • Page 29: Troubleshooting

    3. Troubleshooting 3. Troubleshooting This section shows quick reference to troubles which can resolved or prevented by operator. 3-1 Trouble Message Is Indicated on LCD..........26 3-2 Before Calling Your Local Dealer ............. 28...

  • Page 30: Trouble Message Is Indicated On Lcd

    3. Troubleshooting 3-1 Trouble Message Is Indicated on LCD In case of miss operation or improper process of function, trouble message is indicated on LCD. Follow countermeasure listed below. INDICATION 1 Error ....Check Breaker (CAUSE 1) (COUNTERMEASURE) Circuit breaker for buckle is tripped Turn off power, remove jammed sheet because of paper jam.
  • Page 31 3. Troubleshooting 3-1 Trouble Message Is Indicated on LCD INDICATION 2 Empty Tray (CAUSE ) (COUNTERMEASURE) This is indicated when feed tray will Pile sheets on feed tray. be empty. NOTE This message will be reset with depressing Start/ Stop Button. INDICATION 3 Raise Tray (CAUSE )

  • Page 32: Before Calling Your Local Dealer

    3. Troubleshooting 3-2 Before Calling Your Local Dealer CONDITION 1 Folding result is not good. (COUNTERMEASURE) (CAUSE ) 1. Sheets out of specification may be diffi- 1. Sheet is too thin or too thick. cult to fold. (Refer to "1-1 Specifica- tions"...
  • Page 33 3. Troubleshooting 3-2 Before Calling Your Local Dealer CONDITION 2 Double feed often occur. (COUNTERMEASURE) (CAUSE ) 1. Fun well sheets once again. 1. Sheets are stuck together because of ink or static electricity. 2. Set pressure at normal position. (Refer to 2.
  • Page 34 3. Troubleshooting 3-2 Before Calling Your Local Dealer CONDITION 6 Sheets are wrinkled. (CAUSE ) (COUNTERMEASURE) 1. Sheets are curly or wavy. 1. Set double feed stop pad and feed tray pressure at weak. Also slow down opera- tion speed with speed select button. 2.

  • Page 35: Maintenance

    4. Maintenance 4. Maintenance This section explains maintenance for PF-P320. 4-1 How to Replace Feed Roller and Double Feed Stop Pad ....32 4-2 How to Replace Folding Roller ............33 4-3 How to Remove Jammed Sheets ............35 4-4 How to Clean Count Sensor ............... 36 4-5 Maintenance Kit (Option) ..............

  • Page 36: How To Replace Feed Roller And Double Feed Stop Pad

    4. Maintenance 4-1 How to Replace Feed Roller and Double Feed Stop Pad - When feed roller or double feed stop pad getting contaminated with paper dust or ink, sheet feeding becomes uncertain. Firstly, clean roller and/or pad. If neces- sary replace them to new one.

  • Page 37: How To Replace Folding Roller

    4. Maintenance 4-2 How to Replace Folding Roller Folding roller contaminated with ink/dust or worn our folding roller may effect on folding accuracy. WARNING Turn off power and pull out power cord whenever folding rollers are replaced. Delivery Roller Push delivery roller shaft to arrow 1 , then pull delivery roller to arrow 2.
  • Page 38 4. Maintenance 4-2 How to Replace Folding Roller (How to Install Folding Rollers) Place folding roller shaft on roller holding plate which is showed with yellow arrow mark. Roller Holding Plate Yellow Arrow Mark Close buckle hook. Buckle Hook Check whether rubber rollers rotate Folding Rollers freely by hand.

  • Page 39: How To Remove Jammed Sheets

    4. Maintenance 4-3 How to Remove Jammed Sheets WARNING Turn off power before removing jammed sheet. Push delivery roller shaft to arrow 1 , then pull delivery roller to arrow 2 . Delivery Roller Pull down buckle hook. Buckle Hook Lay down buckle to arrow direction.

  • Page 40: How To Clean Count Sensor

    4. Maintenance 4-4 How to Clean Count Sensor If the dust or paper powder covers the counter sensor, the folded sheet may not be counted. WARNING Turn off power before removing jammed sheet. Delivery Roller Push delivery roller shaft to arrow 1 , then pull delivery roller to arrow 2 .

  • Page 41: Maintenance Kit (Option)

    4. Maintenance 4-5 Maintenance Kit (Option) Maintenance Kit M792048-00 1. Roller Cleaning Liquid XPF-111 (2 bottles) 2. Double Feed Stop Pad M002063-00 (4 piece) 3. Feed Roller M001978-00 (2 piece) 4. Folding Roller M015029-00 (2 piece) 4-6 Cross Folding Guide (Option) 1.

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