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Horizon Fitness SPF-20A Manual

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STITCHER & FOLDER
STITCHER & FOLDER
- This manual is designed to help you to install, operate and maintain Stitcher & Folder,
SPF-20A. Read, understand and keep this manual in a safe and convenient place.
- Do not operate SPF-20A until you read and understand the instructions in this manual.
- Horizon International Inc. shall not be liable for incidental consequential damages
resulting from : improper or inadequate maintenance by customer; unauthorized modifica-
tion or misuse; operation outside of the environmental specifications for the product.
- Horizon International Inc. pursues a policy of continuing improvement in design and
performance of the product. Therefore, the product design and specifications are subject to
change without prior notice and without our legal obligation.
- All rights are reserved. No part of the manual may be photocopied, reproduced or
translated to another language without the prior written consent of Horizon International Inc.
050707/SPF20A/14E
Important Information
SPF-20A
I
UM201053-14

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Summary of Contents for Horizon Fitness SPF-20A

  • Page 1 SPF-20A. Read, understand and keep this manual in a safe and convenient place. - Do not operate SPF-20A until you read and understand the instructions in this manual. - Horizon International Inc. shall not be liable for incidental consequential damages resulting from : improper or inadequate maintenance by customer;...
  • Page 2 Safety Precautions - The signal word WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. - The signal word CAUTION indicates a potentially hazardous situation which, if not avoided, may result in damage on machines. It may also be used to alert against unsafe practices.

  • Page 3: Table Of Contents

    CONTENTS Important Information .................... I Safety Precautions ....................II 1. Before You Begin 1-1 SPF-20A Specification ..................2 1-2 Machine Descriptions ..................3 1-2-1 Safety Device and Safety Function ..............3 1-2-2 Machine Descriptions and Functions ............. 4 [1] General View 1 ....................4 [2] General View 2 ....................
  • Page 4 3. Operation Procedures 3-1 Test Binding ....................... 58 3-1-1 Test Feeding ....................58 3-1-2 Adjustment with Touch Screen ..............60 3-1-3 Fold Skew Correction ..................64 3-1-4 Fold Knife Height Adjustment ............... 65 3-1-5 Stitch Position Correction ................65 3-2 Binding Operation ..................... 66 3-2-1 Binding Start....................
  • Page 5 5-2-2 Fold Knife....................... 84 5-2-3 Stitcher Head ....................85 5-3 Cleaning ......................86 5-3-1 Transport Rollers and Belt ................86 5-3-2 SPF-20A Inside ....................86 5-4 Replacement ....................... 87 5-4-1 Clincher Point ....................87 6. Move and Installation 6-1 SPF-20A Unpack ....................90 6-2 SPF-20A Move ....................
  • Page 6 PAGE INTENTIONALLY BLANK...

  • Page 7: Before You Begin

    1. Before You Begin 1. Before You Begin 1-1 SPF-20A Specification ................2 1-2 Machine Descriptions ................3 1-3 Tools and Accessories ................9 1-4 Consumable /Option ................12...

  • Page 8: Spf-20A Specification

    1. Before You Begin 1-1 SPF-20A Specification Model SPF-20A Sheet Size Maximum : 350 mm x 500 mm (13.8" x 19.7") Minimum : 120 mm x 180 mm (4.75" x 7.1") Finish Size Maximum : 250 mm x 350 mm (9.8"...

  • Page 9: Machine Descriptions

    1. Before You Begin 1-2 Machine Descriptions 1-2-1 Safety Device and Safety Function Safety Cover 1 SPF-20A will not operate when this cover is opened. Safety Cover 2 SPF-20A will not operate when this cover is opened. Safety Cover 3 SPF-20A will not operate when this cover is opened.

  • Page 10: Machine Descriptions And Functions

    1. Before You Begin 1-2 Machine Descriptions 1-2-2 Machine Descriptions and Functions [1] General View 1 Jog Section Stitch Section This section jogs sheets from 4 sides. Collated sheets are stitched in this section. Collator Fold Section Refer to Collator Operation Collated sheets are folded in this section.

  • Page 11: General View 2

    1. Before You Begin 1-2 Machine Descriptions [2] General View 2 Main Switch S P F - 2 0 A STIT CHE R & FOLD STIT CHE R & FOLD Fold Knife Height Adjust Knob Fold Plate Gap Adjust Knob This knob is used to adjust the fold knife This knob is used to adjust the fold plate gap height.

  • Page 12: Jog Section

    1. Before You Begin 1-2 Machine Descriptions [3] Jog Section Weight Roller This roller feeds sheets from the collator into the jog section. Weights These weights are used to adjust Tail Jog Plate feed roller compression. This plate jogs sheets from the tail edge.

  • Page 13: Fold Section

    1. Before You Begin 1-2 Machine Descriptions [5] Fold Section Bypass Section When the folding operation is not performed, sheets pass over this section. Fold Roller Gap Adjust Lever Gate This lever is used to adjust the This gate changes the sheet fold roller gap.

  • Page 14: Control Section

    1. Before You Begin 1-2 Machine Descriptions 1-2-3 Control Section Stitch Delay Time Knob Conveyor Operate Time Knob This knob is used to adjust the stitch delay This knob is used to adjust operating time to give enough time for jogging sheets. time of delivery conveyor according to the booklet size and thickness.

  • Page 15: Tools And Accessories

    1. Before You Begin 1-3 Tools and Accessories Tool Box (4-003344-00) HR-305 1 pc Spanner : 8-20 mm (4-005397-00) 1 pc Screwdriver (4-005382-00) 1 pc Spanner : 13-17 mm (4-005400-00) 1 pc Spanner : 16-24 mm (4-005410-00) 1 pc Ball Point Driver : 4 mm (4-009602-00)1 pc Allen Wrench Set (4-009603-00) 1 set Grease (4-001272-00)
  • Page 16 1. Before You Begin 1-3 Tools and Accessories T-Wrench (4 mm) 1 pc Wire Guide (9961175) 2 pcs Wire Adjust Knob (9459210) 1 pc Wire (CO-25) 2 pcs Spanner (7 mm) 1 pc Stopper Plate (M036803-03) 1 pc Allen Wrench (2 mm) 1 pc Stopper Guide (M036730-01) 2 pcs...
  • Page 17 1. Before You Begin 1-3 Tools and Accessories Mount Base (M000025-01) 3 pcs Stack Plate (M037743-00) 1 pc SPF-20A Connector (A932647-00) 1 pc Leveling Bolt and Nuts (M12-100) 3 sets Connecting Cable (A932648-00) 1 pc Delivery Conveyor (M037722-AS) 1 pc...

  • Page 18: Consumables /Option

    1. Before You Begin 1-3 Tools and Accessories Corner Stitch Guide (A932668-01) 1 pc Bracket for Sheet Holder (M036794-00) 1 pc Pusher Block (M036369-10) 1 pc Guide Bar (M036377-AS) 4 pc Sheet Holder L (M036795-00) 1 pc Sheet Holder S (A932689-00) 1 pc Lock Knob (4014109-00) 1 pc...

  • Page 19: Setup And Adjustment

    2. Setup and Adjustment 2. Setup and Adjustment 2-1 Power ON ....................14 2-2 Collator Setup ..................15 2-3 Operation Mode Setup ................16 2-4 Jog Section Setup ..................52 2-5 Fold Roller Gap Adjustment ..............54 2-6 Fold Plate Gap Adjustment ..............55 2-7 Delivery Conveyor Setup ................

  • Page 20: Power On

    Before turning on the power switch, make sure that the corner stitch guide is not installed. - If the SPF-20A is initialized with the corner stitch guide installed, the corner stitch guide hits inside of the machine and the machine may not be initialized correctly.

  • Page 21: Collator Setup

    2. Setup and Adjustment 2-2 Collator Setup Load sheets into collator bins referring to the Collator Operation Manual. Remove all bulging noses attached in the delivery section of collator. Bulging Nose Collator Sheet Size Available According to Operation Mode Sheet Size mm (inch) Operation Mode Sheet Max.

  • Page 22: Operation Mode Setup

    WARNING Drive Blocks - Take utmost care when selecting the Stop Button sheet size because SPF-20A and stitcher heads moves automatically. When the either drive block on the both side is not installed at the stitcher unit, press the stop button and install the drive Allen Wrench block.
  • Page 23 2. Setup and Adjustment 2-3 Operation Mode Setup [Stitch & Fold] (4) When the stopper guides are attached, remove the stopper guides. Stopper Guides (5) When FC-20A is connected and the sup- port guide is attached on FC-20A, remove the support guide. Support Guide (6) When the guide removal is complete, press icon.
  • Page 24 2. Setup and Adjustment 2-3 Operation Mode Setup [Stitch & Fold] Stitch & Fold Select "Stitch & Fold." Select the sheet size. NOTE - When using custom size sheets "X", setup the sheet size as follows. (1) Input the sheet length and width. (Regard- ing the sheet size available for the stitch &...
  • Page 25 2. Setup and Adjustment 2-3 Operation Mode Setup [Stitch & Fold] Remove or attach guides and stoppers. Stitcher Heads (1) When the sheet width is less 270 mm Jog Guide (10.7"), remove guide bars. Guide Bars Guide A (2) When the sheet width is less 160 mm Jog Guide (6.3"), remove guides A and B on jog guide.
  • Page 26 2. Setup and Adjustment 2-3 Operation Mode Setup [Stitch & Fold] (5) Remove sheet guide (S/L). Side Stitch Guide When FC-20A is connected, attach or remove support guide and/or ejection roller unit. (1) When the trim length is less 180 mm (7.1"), remove support guide.
  • Page 27 2. Setup and Adjustment 2-3 Operation Mode Setup [Stitch & Fold] NOTE When icon is pressed before removing guides and roller in above step. Indication at right appears on the screen. Remove ejection roller unit and press icon. Clinchers Attach guides and stoppers. Jog Guide (1) When the sheet width is 270 mm (10.7") or more, attach one or two guide bars in...
  • Page 28 2. Setup and Adjustment 2-3 Operation Mode Setup [Stitch & Fold] (4) When the sheet width is 230 mm (9.1") or more, attach stopper guides. Stopper Guides (5) Attach sheet holder. NOTE Attach sheet holder only in stitch & fold, fold and pass mode.

  • Page 29: Side Stitch

    2-3-2 Side Stitch WARNING Drive Blocks - Take utmost care when selecting the sheet size because SPF-20A and stitcher heads moves automatically. When the either drive block on the both side is not installed at the stitcher unit, press the stop button and install the drive Allen Wrench block.
  • Page 30 2. Setup and Adjustment 2-3 Operation Mode Setup [Side Stitch] (4) When the stopper guides are attached, remove the stopper guides. Stopper Guides (5) When FC-20A is connected and the sup- port guide is attached in FC-20A, remove the support guide. Support Guide (6) When the guide removal is complete, press icon.
  • Page 31 2. Setup and Adjustment 2-3 Operation Mode Setup [Side Stitch] Side Stitch Select "Side Stitch." Select the sheet size. NOTE - When using custom size sheets "X", setup the sheet size as follows. (1) Input the sheet length and width. (Regard- ing the sheet size available for the side stitch operation, refer to page 15.) The stitch distance is automatically set.
  • Page 32 2. Setup and Adjustment 2-3 Operation Mode Setup [Side Stitch] (2) When the sheet width is less 160 mm Guide A (6.3"), remove guides A and B. Jog Guide Guide B (3) When the sheet width is less 230 mm (9.1"), remove stopper guides.
  • Page 33 2. Setup and Adjustment 2-3 Operation Mode Setup [Side Stitch] Press icon. NOTE When icon is pressed before removing guides and roller in above step. Indication at right appears on the screen. Remove ejection roller unit and press icon. Clinchers Attach guides and stoppers.
  • Page 34 2. Setup and Adjustment 2-3 Operation Mode Setup [Side Stitch] (3) When the sheet width is 230 mm (9.1") or more, attach stopper guides. Stopper Guides (4) When the sheet length is less 297 mm (11.7"), attach side stitch guide (S). When the sheet width is 297 mm (11.7") or more, attach side stitch guide (L).

  • Page 35: Side Stitch & Fold

    2-3-3 Side Stitch & Fold WARNING Drive Blocks - Take utmost care when selecting the sheet size because SPF-20A and stitcher heads moves automatically. When the either drive block on the both side is not installed at the stitcher unit,...
  • Page 36 2. Setup and Adjustment 2-3 Operation Mode Setup [Side Stitch & Fold] (4) When the stopper guides are attached, remove the stopper guides. Stopper Guides (5) When FC-20A is connected and the sup- port guide is attached in FC-20A, remove the support guide.
  • Page 37 2. Setup and Adjustment 2-3 Operation Mode Setup [Side Stitch & Fold] Side Stitch & Fold Select "Side Stitch & Fold." Select the sheet size. NOTE - When using custom size sheets "X", setup the sheet size as follows. (1) Input the sheet length and width. (Regard- ing the sheet size available for the side stitch &...
  • Page 38 2. Setup and Adjustment 2-3 Operation Mode Setup [Side Stitch & Fold] (2) When the sheet width is less 160 mm Guide A (6.3"), remove guides A and B. Jog Guide Guide B (3) When the sheet width is less 230 mm (9.1"), remove stopper guides.
  • Page 39 2. Setup and Adjustment 2-3 Operation Mode Setup [Side Stitch & Fold] Press icon. NOTE When icon is pressed before removing guides and roller in above step. Indication at right appears on the screen. Remove ejection roller unit and press icon.
  • Page 40 2. Setup and Adjustment 2-3 Operation Mode Setup [Side Stitch & Fold] (3) When the sheet width is 230 mm (9.1") or more, attach stopper guides. Stopper Guides (4) When the sheet length is less 297 mm (11.7"), attach side stitch guide (S). When the sheet width is 297 mm (11.7") or more, attach side stitch guide (L).

  • Page 41: Corner Stitch

    2-3-4 Corner Stitch WARNING Drive Blocks - Take utmost care when selecting the sheet size because SPF-20A and stitcher heads moves automatically. Press the stop button and remove the drive block on the non-stitch side. After removing the drive block, release the stop Allen Wrench button and go to next step.
  • Page 42 2. Setup and Adjustment 2-3 Operation Mode Setup [Corner Stitch] (4) When the stopper guides are attached, remove the stopper guides. Stopper Guides (5) When FC-20A is connected and the sup- port guide is attached in FC-20A, remove the support guide. Support Guide (6) When the guide removal is complete, press icon.
  • Page 43 2. Setup and Adjustment 2-3 Operation Mode Setup [Corner Stitch] Corner Stitch Select "Corner Stitch." Select the sheet size. NOTE - The sheet size which can be performed corner stitch is shown in the drawing at right. - When using custom size sheets "X", setup the sheet size as follows.
  • Page 44 (Drive Side) - The sheets can be stitched to 3 mm from the sheet edge by using the corner stitch guides. - If the SPF-20A is initialized with the corner Optional Corner Stitch Guide stitch guide installed, the corner stitch guide...
  • Page 45 2. Setup and Adjustment 2-3 Operation Mode Setup [Corner Stitch] (3) When the sheet width is less 230 mm (9.1"), remove stopper guide. Stopper Guides (4) Remove sheet holder. Sheet Holder When FC-20A is connected, remove ejection roller unit. Ejection Roller Unit...
  • Page 46 2. Setup and Adjustment 2-3 Operation Mode Setup [Corner Stitch] Press icon. NOTE When icon is pressed before removing guides and roller in above step. Indication at right appears on the screen. Remove ejection roller unit and press icon. Clinchers Attach guides and stoppers.
  • Page 47 2. Setup and Adjustment 2-3 Operation Mode Setup [Corner Stitch] (2) When the sheet width is 230 mm (9.1") or more, attach stopper guides. Stopper Guides (3) When the sheet length is less 297 mm (11.7"), attach side stitch guide (S). When the sheet width is 297 mm (11.7") or more, attach side stitch guide (L).

  • Page 48: Fold

    2. Setup and Adjustment 2-3 Operation Mode Setup [Fold] 2-3-5 Fold WARNING - Take utmost care when selecting the sheet size because SPF-20A and stitcher heads moves automatically. Select "Fold." Fold Select the sheet size. NOTE - When using custom size sheets "X", setup the sheet size as follows.
  • Page 49 2. Setup and Adjustment 2-3 Operation Mode Setup [Fold] Remove guides and stoppers. (1) When the sheet width is less 270 mm (10.7"), remove guide bars. Guide Bars (2) When the sheet width is less 160 mm Guide A (6.3"), remove guides A and B. Jog Guide Guide B Stopper Plate...
  • Page 50 2. Setup and Adjustment 2-3 Operation Mode Setup [Fold] (5) Remove side stitch guide. Side Stitch Guide Remove ejection roller unit. Ejection Roller Unit Press icon. NOTE When icon is pressed before removing guides and roller in above step. indication at right appears on the screen.
  • Page 51 2. Setup and Adjustment 2-3 Operation Mode Setup [Fold] Attach guides and stoppers. Clincher (1) When the sheet width is 270 mm (10.7") or Jog Guide more, attach one guide bar or two each between jog guide and clincher. Guide Bars Guide A (2) When the sheet width is 160 mm (6.3") or Jog Guide...
  • Page 52 2. Setup and Adjustment 2-3 Operation Mode Setup [Fold] When FC-20A is connected, attach support guide on FC-20A. Support Guide...

  • Page 53: Pass

    2. Setup and Adjustment 2-3 Operation Mode Setup [Pass] 2-3-6 Pass WARNING - Take utmost care when selecting the sheet size because SPF-20A and stitcher heads moves automatically. Select "Pass." Pass Select the sheet size. NOTE - When using custom size sheets "X", setup the sheet size as follows.
  • Page 54 2. Setup and Adjustment 2-3 Operation Mode Setup [Pass] Remove and attach guides and stoppers. (1) When the sheet width is less 270 mm (10.7"), remove guide bars. Guide Bars Guide A (2) When the sheet width is less 160 mm Jog Guide (6.3"), remove guides A and B.
  • Page 55 2. Setup and Adjustment 2-3 Operation Mode Setup [Pass] (5) Remove side stitch guide. Side Stitch Guide Remove ejection roller unit. Ejection Roller Unit Press icon. NOTE When icon is pressed before removing guides and roller in above step. indication at right appears on the screen.
  • Page 56 2. Setup and Adjustment 2-3 Operation Mode Setup [Pass] Attach guides and stoppers. Clincher (1) When the sheet width is 270 mm (10.7") or Jog Guide more, attach one guide bar or two each between jog guide and clincher. Guide Bars Guide A (2) When the sheet width is 160 mm (6.3") or Jog Guide...
  • Page 57 2. Setup and Adjustment 2-3 Operation Mode Setup [Pass] When FC-20A is connected, attach support guide on FC-20A. Support Guide...

  • Page 58: Jog Section Setup

    2. Setup and Adjustment 2-4 Jog Section Setup This section shows how to set up weights and Safety Cover 1 sheet holders. Open safety covers 1 and 2. Safety Cover 2 Weights Adjust roller pressure by turning pres- sure roller adjust knob. NOTE - The standard position is where pressure roller adjust knob is fully turned clockwise.
  • Page 59 2. Setup and Adjustment 2-4 Jog Section Setup Attach bulging nose. NOTE - Attach bulging nose in normal use. When sheets are not fed smoothly because of sheet weight or a number of sheets, remove bulging nose. Bulging Nose Close safety covers 1 and 2.

  • Page 60: Fold Roller Gap Adjustment

    2. Setup and Adjustment 2-5 Fold Roller Gap Adjustment This section shows how to set up fold roller gap. Safety Cover 3 Open safety covers 3 and 4. Safety Cover 4 Bypass Section Open the bypass section. Set fold roller gap adjust lever according to the number of sheets to be folded refer- ring to the chart below.

  • Page 61: Fold Plate Gap Adjust Knob

    2. Setup and Adjustment 2-6 Fold Plate Gap Adjustment Adjust the fold plate gap according to the sheet thickness by 3 stps when staple & fold or fold operation is performed. SP F- 20 A STITC HER & FOLDE STITC HER & FOLDE Thickness: Less than 0.5 mm (0.02") : minimum...

  • Page 62: Control Section Setup

    2. Setup and Adjustment 2-8 Control Section Setup Conveyor Operate Time Knob Adjust the conveyor operate time with conveyor operate time knob. Stitch Delay Time Knob NOTE - When the books are delivered on the con- Belt Speed Knob veyor, the ideal distance between the spine of one book and that of the next book is 3cm (1.2") to 5cm (2.0").
  • Page 63 3. Operation Procedures 3. Operation Procedures 3-1 Test Binding ..................... 58 3-2 Binding Operation ................... 66 3-3 Job Memory ..................... 69 3-4 Special Operation ..................72...

  • Page 64: Test Binding

    [Motor] on the operation panel to drive the belt. Drive it for 5 minutes for warming up. Press all tower calibrate button of collator. - One set of collated sheets are transported to the SPF-20A and stitched and/or folded.
  • Page 65 • Fold position • Fold accuracy - If binding quality is not sufficient, adjust each section. - When testing is required once more, press test icon in binding mode page on LCD touch Booklet screen while collator and SPF-20A is idling.

  • Page 66: Adjustment With Touch Screen

    Trim :When the trim length is required to adjust. Main Body Position Each section above can be adjusted as follows. (1) Main Body Position SPF-20A moves back and forth. Adjust the SPF-20A position so that sheets from collator are straightly fed to the jog sec- tion.
  • Page 67 3. Operation Procedures 3-1 Test Binding (2) Stitch Section The adjustable parts are shown as follows. a : Stopper plate or side stitch guide b : Jog guide distance c : Stitcher head positions d : Stitch distance a: Stopper Plate c and d : Stitcher Head b : Jog Guide b : Jog Guide...
  • Page 68 3. Operation Procedures 3-1 Test Binding (3) Jog Guide Stroke When collated sheets hit jog guides at the entrance of jogging section, increase the stroke of jog guides. Standard stroke is 3 mm and the stroke is adjustable within a range of 3 mm to 5 mm by the step of 1mm.
  • Page 69 : Jog pushers c : Stoppers in the fold section d : Fold guides a : Transport Roller c : Stopper (This stopper is not visible as it housed inside of SPF-20A.) b : Job Pushers d : Fold Guides...

  • Page 70: Fold Skew Correction

    3. Operation Procedures 3-1 Test Binding (5) Trim Length Trim length can be adjusted on this page. 3-1-3 Fold Skew Correction This section shows how to adjust fold skew. SP F- 20 A STITC HER & FOLDE STITC HER & FOLDE Turn fold skew adjust knob and adjust skew in fold.

  • Page 71: Fold Knife Height Adjustment

    3. Operation Procedures 3-1 Test Binding 3-1-4 Fold Knife Height Adjustment This section shows how to adjust fold knife height according to number of sheets and the sheet thickness. SP F- 20 A STITC HER & FOLDE STITC HER & FOLDE For thin sheets, turn fold knife height adjust knob clockwise to raise fold knife.

  • Page 72: Binding Operation

    Press start button again to start collating and binding operation. To stop the collating operation, press "Stop" icon on the binding mode page of 60 min. SPF-20A or press stop button on collator. 60 min. NOTE - When "Stop" icon is pressed again, belts of Stop collator and SPF-20A stop.

  • Page 73: Speed Adjustment

    Turn belt speed adjust knob to adjust the production speed. Sheets NOTE - The belt speed on SPF-20A must be faster than the delivery speed of collator. If slower, jam will occur on in-feed conveyor on SPF- 20A. However, when HAC, HRC or MC series collator is combined, the belt speed can be set to the minimum.

  • Page 74: Hand Feed Operation

    "2-3 operation mode setup". Hand Feed Table Hand Feed Guide (Operation Side) Slot Press "Motor" icon on the binding mode page to turn on SPF-20A. 60 min. 60 min. Place sheets on feed table to feed them. Motor...

  • Page 75: Job Memory

    4 2 0 . 0 NOTE 2 9 7 . 0 4 2 0 . 0 - SPF-20A has 12 memories. To indicate 2 9 7 . 0 2 1 0 . 0 memory No. 5 to 12, press "Next Page" icon.

  • Page 76: Read

    3. Operation Procedures 3-3 Job Memory 3-3-2 Read This section shows how to read the memo- rized job pattern. Press "Memory" icon on the operation mode select page. Memory Select the memory No. which is re- 2 1 0 . 0 2 9 7 .

  • Page 77: Delete

    3. Operation Procedures 3-3 Job Memory 3-3-3 Delete This section shows how to delete memorized job patterns. Press "Memory" icon on the operation mode select page or binding mode page. Memory 60 min. 60 min. Memory Select a memory No. which is required 2 1 0 .

  • Page 78: Special Operation

    The breaker is turned off. Turn off the power switch. Open the small front cover of SPF-20A (4 fixing screws) and turn on the breaker. Small Front Cover SP F- 20A FC - 20 A STITCHER & FOLDER STITCHER &...
  • Page 79 3. Operation Procedures 3-4 Special Operation Error No. Problem Remedy Error of HP-20A Check the display of HP-20A. The working mode of HP-20A is not Select the working mode from the control panel of set up. HP-20A. Error of HP-20A Check the display of HP-20A.

  • Page 80: Pusher Block Attachment

    3. Operation Procedures 3-4 Special Operation 3-4-2 Pusher Block Attachment When SPF-20A has paper jam, pusher block can be removed to prevent transport belt break. Attach new pusher block. Safety Cover Turn off main switch. Open safety cover. Pusher Block Attach pusher block on transport belt.

  • Page 81: Stitcher Head

    4. Stitcher Head 4. Stitcher Head 4-1 Wire Attachment ..................76 4-2 Stitcher Attachment ................77 4-3 Threading ....................79 4-4 Test Stitch ....................80 4-5 Stitch Length Adjustment ..............80 4-6 Stitch Balance Adjustment ..............81 4-7 Wire Straight Adjustment ..............82...

  • Page 82: Wire Attachment

    This section shows how to attach wire spool. NOTE Wire Spool - 0.5 mm wire (standard) or 0.4 mm wire (option) can be used on SPF-20A. Attach wire spool on wire spool holder. Wire Spool Holder Wire Brake Knobs Fix wire brake with wire brake knob so that it slightly touches wire spool.

  • Page 83: Stitcher Attachment

    4. Stitcher Head 4-2 Stitcher Attachment This section shows how to attach stitcher heads to SPF-20A. Drive Bar Driver Turn off the power switch. Loosen hold block with T-wrench from Stitcher the front side of stitcher. And slide in hold block from the side of stitcher head holder.
  • Page 84 4. Stitcher Head 4-2 Stitcher Attachment Rotate the timing belt by hand to move the stitcher head so that the detection bar comes next to the stitch distance home position proximity sensor. Timing Belt Detection Stitch Distance Home Position Proximity Sensor Check the position relation between screw head and the proximity sensor.

  • Page 85: Threading

    4. Stitcher Head 4-3 Threading This section shows how to thread wire to stitcher head. Before Attachment When you purchased a new stitcher head, put the mark with a same color on the stitcher head and former. This prevents the former from being installed to another stitcher head after removing it.

  • Page 86: Test Stitch

    4. Stitcher Head 4-4 Test Stitch This section shows how to test stitch. Place a few sheets in the jog section. Sheets Press stitcher inching button until Stitcher Inching Button stitcher head stitches sheets. Check the right and left lengths of stitched wire.

  • Page 87: Stitch Balance Adjustment

    4. Stitcher Head 4-6 Stitch Balance Adjustment This section shows how to adjust balance of stitch. Left Right Wire Feed ON/OFF Knob Turn wire feed ON/OFF knob to off position. OFF Position Wire Feed ON/OFF Knob Adjust Section Adjust wire balance by turning the wire adjust wheel.

  • Page 88: Wire Straight Adjustment

    4. Stitcher Head 4-7 Wire Straight Adjustment This section shows how to straighten wire. Turn wire feed ON/OFF knob to on position. Slide plate spring to right and remove former. Wire can be visible. Turn wire adjust knob clockwise and feed wire.

  • Page 89: Maintenance

    5. Maintenance 5. Maintenance 5-1 Greasing....................84 5-2 Lubrication ....................84 5-3 Cleaning ....................86 5-4 Replacement ..................... 87...

  • Page 90: Greasing

    5. Maintenance 5-1 Greasing 5-1-1 Jog Guide Shaft Apply grease on shaft monthly. Clean jog guide shaft with cloth to remove dust. Apply grease on shaft. Shaft 5-2 Lubrication 5-2-1 Stitcher Unit Shaft Lubricate shaft with oil monthly. Clean stitcher unit shaft with cloth to remove dust.

  • Page 91: Stitcher Head

    5. Maintenance 5-2 Lubrication 5-2-3 Stitcher Head Lubricate stitcher heads with oil monthly. Lubricate the felt with oil. Slide Groove Lublicate both slide grooves with a few Felt drops of oil. Transport Roller Shaft Lubricate the transport roller shaft with a drop of oil.

  • Page 92: Cleaning

    5-3-2 SPF-20A Inside Remove paper dust and wire chips. WARNING - Do not catch any cords in SPF-20A with vacuum cleaner. Turn off power switch. Remove paper dust or wire chip inside SPF-20A with vacuum cleaner.

  • Page 93: Replacement

    5. Maintenance 5-4 Replacement 5-4-1 Clincher Point This section shows how to replace clincher point. Remove 2 fix screws on each stitcher head and remove clincher. Pull out pusher. Fix Screws Clincher Clincher Point Remove clincher point upward. (Black) Match here to remove or attach. NOTE - If both clincher points are turned upward at a time, they may hit each other.
  • Page 94 5. Maintenance PAGE INTENTIONALLY BLANK...

  • Page 95: Move And Installation

    6. Move and Installation 6. Move and Installation 6-1 SPF-20A Unpack ..................90 6-2 SPF-20A Move ................... 91 6-3 SPF-20A Installation ................. 92 6-4 When the Corner Stitch Is Performed On the Operation Side ..100...

  • Page 96: Spf-20A Unpack

    6. Move and Installation 6-1 SPF-20A Unpack Remove the lock parts of SPF-20A for trans- portation. Remove four fixing plates which prevents SPF-20A from moving forward and back- ward. Remove four screws and four spacers at stitcher unit. Plate For Transportation...

  • Page 97: Spf-20A Move

    This section shows how to move SPF-20A. WARNING - SPF-20A weighs 490 kg (1080 lb). Stack Plate Move SPF-20A with a suitable method. - Install SPF-20A on the flat and rigid floor. Remove stack plate and connector, and then remove delivery conveyor. 01SPF20AA81...

  • Page 98: Spf-20A Installation

    6. Move and Installation 6-3 SPF-20A Installation 6-3-1 Installation of Infeed Conveyor Section (SPF-CV) *To connect the SPF-20A with the HOF-30/-20 or To connect the SPF-20A with a collator ST-40, see section 6-2-2 and install the entrance directly, install the infeed conveyor section cover.
  • Page 99 6. Move and Installation 6-3 SPF-20A Installation Remove the rear cover of the SPF-20A. Install the belt as shown in the figure to the right. Belt Install the covers again. Connect the cable from the infeed con- veyor section to the SPF-20A.

  • Page 100: Installation Of Entrance Cover (M-20)

    6. Move and Installation 6-3 SPF-20A Installation 6-3-2 Installation of Entrance Cover (M-20) To connect the SPF-20A with the HOF-30/-20 or ST-40, install the entrance cover. Entrance Cover Installing Kit Right Upper Cover 1 pc Bolt (B) SB12-25,N12 2 pairs...
  • Page 101 6. Move and Installation 6-3 SPF-20A Installation (Applying the accessory belt) Remove the rear cover of the SPF-20A. Pulley A If this pulley is re- placed with the accessory entrance Back of SPF main body drive roller, the sheets are smoothly...
  • Page 102 B4-8BC Place the cover to the SPF-20A. NOTE -The locking screws are already installed at the holes of the SPF-20A. Remove all six screws from the SPF-20A and use four of them. -When placing the cover, insert the connector which comes out from inside of the machine to the bushing which is at lower right side of the cover.
  • Page 103 Install the rear cover of the SPF-20A. - The connection of the SPF-20A with the HOF-30/-20 or ST-40 is explained in the operation manual of each machine.

  • Page 104: Connection With A Collator

    6. Move and Installation 6-3 SPF-20A Installation 6-3-3 Connection with a Collator *The connection of the SPF-20A with the HOF-30/-20 or ST-40 is explained in the operation manual of Attach connecting plate. each machine. Connecting Plate Connectors Leveling Bolts (3 pcs) Raise collator delivery section angle.
  • Page 105 6. Move and Installation 6-3 SPF-20A Installation NOTE Receptacle - When FC-20A is not combined, connect Short Circuit short circuit connector to receptacle. Connector NOTE Small Front Cover When FC-20A is not combined, remove small front cover and turn on switch No. 1 on DIP switch.

  • Page 106: When The Corner Stitch Is Performed On The Operation Side

    6-4 When the Corner Stitch Is Performed On the Operation Side WARNING - Turn off the power switch when re- moving the covers. Otherwise sudden start of SPF-20A can cause sever per- sonal injury. Small Front Cover Turn off the main power.

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