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PF-P330 Revision Control List
Manual No.
Date
US503009-00 Oct/21/2003
Dec/ 20/2003
Mar/07/2004
Sep/17/2004
Sep/28/2004
Sep/28/2004
Apr/04/2005
US503009-00 Apr/17/2008
Bulletin Code S/N applied
First Edition
1. Correcting the valve spring length
2.Changing the touch panel indication to icon from English
1.Adding description about [All Memory Clear].
1.Adding side cover unit.
007001-
1.Adding chapter 6-8 "PF-P330ROM Version Up History"
1.Adding Main Control ROM V1.30 6-8 "PF-P330ROM Version Up
014001-
History"
017001-
1. Adding the air output adjusting function to the pump
1. Adding Main Control ROM V.1.50 in Section 6-8ROM Version Up
CD080079_00E045001-
History.
History
Page 1 / 1
Page
4-5
4-5, 5-6, 6-7
2-2
1-12
6-11, 6-12
6-11
1-11
6-11
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Table of Contents
Troubleshooting
Related Manuals for Horizon Fitness PF-P330
Summary of Contents for Horizon Fitness PF-P330
- Page 1 Page 1 / 1 PF-P330 Revision Control List Manual No. Date Bulletin Code S/N applied History Page US503009-00 Oct/21/2003 First Edition Dec/ 20/2003 1. Correcting the valve spring length 2.Changing the touch panel indication to icon from English 4-5, 5-6, 6-7 Mar/07/2004 1.Adding description about [All Memory Clear].
- Page 3 Important Information This service manual is designed to help you to repair and maintain the PF-P330 in order to keep it in good operating condi- tion. Please read and understand the instructions in this service manual before performing any repair or maintenance.
- Page 4 Safety Precautions - Please read and understand all safety instructions with include the terms WARNING, and CAUTION. If these safety instructions are ignored, personal injury may result. - The repair, maintenance and safety instructions in this manual are valid only when the repair or maintenance work is performed according to the procedures described in this manual.
- Page 5 Abbreviations 1. Abbreviations for wire colors 3. Other Abbreviations BRN = Brown Blue CON = Connector R/VR = Volume RED = Violet DSW = Dip Switch SL/SOL= Solenoid ORN = Orange GRY = Gray Noise Filter Solid State Relay Yellow WHT = White GRN =...
- Page 6 Heading Precautions for P.C.Board and ROM P.C.Board and ROM can be damaged by humanly inperceptible static electricity. Handle P.C.Board and ROM with following care. Do not put P.C.Board and Keep P.C.Board in a Acrylic ROM on the machine, shield bag. Cover especially on the acrylic cover.
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Page 7: Table Of Contents
Contents 3. Adjusting and Checking Procedures 1. Mechanism Sheet Guides Right Angle and Parallel Adjustment ....3-2 Rack and Pinion Position Adjustment ........3-3 Feed Table Unit ................1-2 Lower Guide and Fold Roller Gap Adjustment ......3-4 Table Up/Down Unit ..............1-3 Deflector Position Adjustment ........... - Page 8 6-4-2 QPM-192 LED Layout ..........6-6 LCD P.C.B. QPW-677 ............... 6-7 24V/5VDC Wiring Diagram ............6-8 6-6-1 Buckle Chute Section ..........6-8 6-6-2 Main Section ............... 6-9 Power Circuit Wiring Diagram ..........6-10 PF-P330 ROM Version Up History ......... 6-11...
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Page 9: Mechanism
1: Mechanism 1. Mechanism Mechanism... -
Page 10: Feed Table Unit
1: Mechanism Feed Table Unit Window for Sensor Sheet Guide The screw works as the fulcrum of sheet guide angle. Feed Angle Angle is adjustable Adjusting Mechanism within the range of this square. Sheet Guide Fixing Knob The sheet guides rotate Sheet Guide on this fulcrum. - Page 11 1: Mechanism Table Up/Down Unit Rack (rear) Joint Rack (front) Bearing Pinion Side Plate (rear) Guides Table Fixing Hole Joint Side Plate (front) Table Bracket (Rack) Pinion Pinion Guides Table Up/Down Motor Pinion Side View Top View 1-2: Table Up/Down Unit Mechanism...
- Page 12 1: Mechanism Table Height Detect Unit Adjusting Lever Sensor L : Table Height Low O : Table Height Standard H : Table Height High Height Detecting Bar When the top of the loaded sheets pushes up this bar, the sensor detects the metal attached on the back of the bar.
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Page 13: Feed Rotor Unit
1: Mechanism Feed Rotor Unit Vacuum Pipe This pipe does not rotate. This suctions the air through the holes at the bottom. Feed Ring Vacuum Rotor Vacuum Rotor This ring rotates and suctions the sheet through the radial slits. Vacuuming Mechanism Drive Motor Fold Rollers Clutch... -
Page 14: Double Feed Stop Unit
1: Mechanism Double Feed Stop Unit Gate Plate Up/Down Slide Plate Urethane When installing the gate plate, push it down and screw it. Double Feed Fulcrum Moves Up/Down within Prevention Unit Gate Lever the range of this slot. Vacuum Roller Blower (exhale) The bending and friction of this urethan Square Pipe... -
Page 15: Fold Roller Unit
1: Mechanism Fold Roller Unit The gap between the first roller and guide plate = 1 mm (0.04") [CHECK] Remove the second and fourth rollers. After removing the rollers, raise the buckle (0.04") fixing lever and reset the roller lever level. (If the buckle fixing lever is left lowered, the roller lever pushes the guide plate up.) Insert an 1 mm (0.04") allen wrench from the... -
Page 16: Deflector Unit
1: Mechanism Deflector Unit Deflector Deflector Deflector Unit Fulcrum Shaft Side Plate Deflector Holder Deflector Lever The upper/lower limit of the deflector is decided by the 15 hole on the side plate. Solenoid ON: 15 hole on the side plate Solenoid OFF: Deflector Lock the deflector with this screw. -
Page 17: Delivery Unit
1: Mechanism Delivery Unit Delivery Belt Drive Motor Adjust the belt tension The O ring contacts the shaft directly by fixing the shaft within and drives the delivery shaft. the range of the slot. (The motor does not have reduction gear. This wheel makes large reduction ratio.) Tension Adjustment of the Delivery Belt O Ring... -
Page 18: Buckle Chute Unit
1-10 1: Mechanism Buckle Chute Unit Buckle Chute Unit Idle Gear Screw Shaft Drive Gear Motor Gear Sensor Plate Stopper Encoder Sensor Sensor Plate Home Position Stopper Drive Mechanism Encoder Unit Sensor... -
Page 19: Air Circuit Unit
1: Mechanism 1-10 Air Circuit Unit - Inside the box, the motor M05 is installed. Blower Box - The air comes from top goes out through Vacuum Rotor the coil of the motor. The coil is also cooled This ring rotates and Blower Motor down by the air blow. -
Page 20: Side Cover Unit
1-12 1: Mechanism 1-11 Side Cover Unit Part Description and Structure Side Cover (Front/Rear) Removal Loosen Remove the lock screws (two on each Rear Cover side). Loosen the lock screw of the panel. (See the illustration to the left.) - Do not remove the screw. Loosen it until the panel becomes shaky. -
Page 21: Service Mode
2: Service Mode 2. Service Mode Service Mode... -
Page 22: Operations Of Service Mode
Non-Production On the numeric key pad, press the motor drives Feed table Up + Blower ON + While the PF-P330 is performing the ser- Run Mode button and turn ON the power switch. Clutch ON + Valve ON Feed table Down +... -
Page 23: Calibrating The Home Position (Buckle Chute Stopper)
2: Service Mode Calibrating the Home Position (Buckle Chute Stopper) On the PF-P330, the home position of the Delivered with this buckle chute stopper only should be face top. calibrated manually. Fold one sheet and adjust the home posi- Raise the B01... - Page 24 2: Service Mode This page is intentionally left blank.
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Page 25: Adjusting And Checking Procedures
3: Adjusting and Checking Procedures 3. Adjusting and Checking Procedures Adjusting and Checking Procedures... -
Page 26: Sheet Guides Right Angle And Parallel Adjustment
3: Adjusting and Checking Procedures Sheet Guides Right Angle and Parallel Adjustment PF-P330 has the mechanism that the sheet Sheet Guide R The screw works as guides F and R turn together to feed sheets the fulcrum of Sheet Guide F to the feed rotor at right angle. -
Page 27: Rack And Pinion Position Adjustment
3: Adjusting and Checking Procedures Rack and Pinion Position Adjustment The feed table moves Up/Down by the rack F/ - Slide guides 2 and 3 are identical. R and the pinions. If the position of the rack Rack R Fig2,3 and pinion differs at the front and rear, the Fix the slide guide At last, put the slide... -
Page 28: Lower Guide And Fold Roller Gap Adjustment
3: Adjusting and Checking Procedures Lower Guide and Fold Roller Gap Adjustment The shape of the lower guide is easy to be The First Fold Roller deformed as shown in Fig.1. Lower Guide Sheet goes to the fold roller after passing through between the upper guide and lower guide as shown in Fig.3. -
Page 29: Deflector Position Adjustment
3: Adjusting and Checking Procedures Deflector Position Adjustment The deflector decides if the sheet is deliv- Deflector ered or folded again. Fulcrum Shaft Deflector The upper or lower limit of the deflector is defined by the 15 hole on the side plate. Side Plate (Fig.2) Deflector... -
Page 30: Buckle Chute Stopper Level Adjustment
3: Adjusting and Checking Procedures Buckle Chute Stopper Level Adjustment Front Stop Sheet Guide Check the sheet guides. - Place a sheet so that the sheet edge touches the front stop and check that the sheet guides are parallel to the sheet. (Fig.1) If the sheet guides are askew, see Section 3-1: Sheet Guides Right Angle and Parallel Adjustment and correct the sheet guides angle. -
Page 31: Belt Tension Adjustment
3: Adjusting and Checking Procedures Belt Tension Adjustment Drive Timing Belt Tension Fold Roller Drive Timing Belt Tension Delivery Belt Tension The tension of the drive timing belt is adjusted The tension of the fold roller drive timing belt The delivery belts are flexible, therefore, the by the fixing position of the drive motor (M01.) is adjusted by the fixing position of the tension belt tension is not adjustable. -
Page 32: Stopper (Roller Lever) Position Adjustment
3: Adjusting and Checking Procedures Stopper (Roller Lever) Position Adjustment The stopper of the roller lever prevents the Spring removable rollers (the second and fourth Eccentric Max. Eccentric Min. rollers) from compressing the other rollers (the first, third and fifth rollers) too much. (Fig.1) If the rollers are compressed each other for a long time, the roller lever is raised gradu-... - Page 33 3: Adjusting and Checking Procedures Table Upper Limit Switch S01 Position Adjustment The table upper limit switch S01 (Fig.1) detects the upper limit of the feed table. When the feed table is Up, the sheet loaded Upper Guide Sheet Upper Limit on the feed table is detected by the sheet Sensor upper limit sensor B06 (Fig.2) and the feed...
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Page 34: Feed Rotor Check
3-10 3: Adjusting and Checking Procedures Feed Rotor Check PF-P330 has the same feed rotor that is Wave Washer Vacuum Pipe installed on collating machine VAC-100. Feed Ring WW-30 This pipe does not rotate. Profile Suctions air the holes Vacuum Rotor Check at the bottom. -
Page 35: Feed Ring Replacement
3: Adjusting and Checking Procedures 3-10 Feed Ring Replacement The external diameter of the feed ring is bigger than the that of feed rotor by 0.3 mm B4-6ZP X 4 (0.01”.) [Diameter: by 0.6 mm (0.02”)] B4-8ZP 0.3 mm Setting Block (0.01") When the feed ring is worn out and be- comes smaller, it can not feed sheets... - Page 36 3-12 3: Adjusting and Checking Procedures This page is intentionally left blank.
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Page 37: Mechanical Troubleshooting
4: Mechanical Troubleshooting 4. Mechanical Troubleshooting Mechanical Troubleshooting... -
Page 38: Error Code 01 Is Indicated (= Feed Table Does Not Lower)
4: Mechanical Troubleshooting Error Code 01 Is Indicated (= Feed Table Does Not Lower) The error code 01 is indicated when the Table Up/Down motor M02 does not The feed table Up/Down mechanism feed table lower limit sensor B07 does not malfunctions. -
Page 39: Error Code 02 Is Indicated (= Feed Table Does Not Lift)
4: Mechanical Troubleshooting Error Code 02 Is Indicated (= Feed Table Does Not Lift) The error code 02 is indicated when the Table upper limit switch S01 The upper guide is raised. feed table upper limit sensor B06 does not malfunctions. -
Page 40: Buckle Chute Sounds Loudly And Q01/02 Are Actuated
4: Mechanical Troubleshooting Buckle Chute Sounds Loudly and Q01/02 Are Actuated Buckle stopper stops on the way. Buckle stopper stops at the lower limit. Buckle stopper stops at the upper limit. Buckle chute home position sensors B01/ A set of sensors on the encoder P.C.B. The guide shaft and the bushing of the 02 malfunction or are installed incorrectly. -
Page 41: Feed Rotor Does Not Suction The Sheets
4: Mechanical Troubleshooting Feed Rotor Does Not Suction the Sheets When the M05 does not drive at all, go to Valve Y04 malfunctions. The valve spring is weakened. Section [4-10: Motor Does Not Drive] When the vacuum is weak, check if the air hose is installed correctly or it is not torn. -
Page 42: Feed Rotor Does Not Drive
4: Mechanical Troubleshooting Feed Rotor Does Not Drive Checking the feed rotor: Drive motor M01 does not drive Clutch Y01 malfunctions - Remove the feed rotor cover and the rear cover. - Turn OFF the power switch. Keep pressing the [5] X10 Q03 X12 button on the numeric key pad and turn ON the power switch. -
Page 43: Fold Rollers Do Not Rotate
4: Mechanical Troubleshooting Fold Rollers Do Not Rotate Checking the fold roller rotating Drive motor M01 does not drive - Remove the rear cover. - Turn OFF the power switch. Keep pressing the [5] X10 Q03 X12 button on the numeric key pad and turn ON the power switch. -
Page 44: Delivery Conveyor Belt Does Not Drive
4: Mechanical Troubleshooting Delivery Conveyor Belt Does Not Drive The tension of delivery belt is O ring is cut, or slips on the grease. Delivery belt drive mechanism loosened. malfunctions. Delivery Belts Idle Shaft Drive Delivery Pulley Shaft O Ring O Ring Delivery Roller Adjusting... -
Page 45: Deflector Malfunctions
4: Mechanical Troubleshooting Deflector Malfunctions Deflector mechanism malfunctions. Deflector closes = Solenoid Y02 and Y03 Solenoids Y02, Y03 malfunction. turn ON during the single folding opera- tion. To perform the single folding, the Fulcrum deflector is raised (closed) and the folded sheet is delivered to the conveyor. -
Page 46: Buckle Stopper Does Not Move
4-10 4: Mechanical Troubleshooting Buckle Stopper Does Not Move The circuit of the motors M03 and M04 that Buckle Chute Mechanism The voltage on M03 and M04 is not moves the buckle stopper includes the Malfunctions. 24VDC. circuit protector Q01 and Q02. When the buckle chute sounds loudly, see Screw Shaft Idle Gear... -
Page 47: Motor Does Not Drive
4: Mechanical Troubleshooting 4-10 Motor Does Not Drive Drive motor M01 does not drive Table Up/Down motor M02 does not drive Buckle Chute Motors M03/M04 do not drive X10 Q03 X12 The First Circuit QPM-192 Buckle Chute Protector QPM-192 CON6 CON8 The Second Capacitor... - Page 48 4-12 4: Mechanical Troubleshooting 4-10 Motor Does Not Drive Blower motor M05 does not drive. The motor for cleaner shown as 13 to the right is used for the blower motor. X10 Q04 This motor has limited longevity and needs to be replaced by about 1,000 hours.
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Page 49: Display Does Not Show Any Image
4: Mechanical Troubleshooting 4-11 Display Does Not Show Any Image When selecting sheet size or fold The volume for panel brightness is pattern, the machine does not sound turned to Min. activating. CON9 CON8 CON4 CON5 Display DSW1 LCD P.C.B QPW-677 QPM-192 CON5... - Page 50 4-14 4: Mechanical Troubleshooting 4-12 Error Message “Close Buckle” Is Shown (Even though it is closed) The buckle cover sensor B03 is The buckle cover sensor B03 installed incorrectly. malfunctions. Buckle Fixing Lever QPM-192 QPW-422 CON2 CON1 BRN/WHT CON3 Buckle Cover Sensor Magnet Check the followings:...
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Page 51: Folding Quality Troubleshooting
5: Folding Quality Troubleshooting 5. Folding Quality Troubleshooting Folding Quality Troubleshooting... -
Page 52: Wrinkled Sheets
5: Folding Quality Troubleshooting Wrinkled Sheets The buckle chute guide is installed The deflector is deformed. incorrectly or deformed. The Third Fold Roller Buckle Chute Guide At Center The sheets are curled or concave. Deflector Fit on the infeed Correct Incorrect (entrance) side Not deformed... -
Page 53: Folded Corners
5: Folding Quality Troubleshooting Folded Corners The deflector is deformed. The Third Fold Roller At Center The jammed sheets are left on the sheet path. Deflector Correct Incorrect - If the deflector is deformed and does not align with the fold roller at the center, the sheet path is blocked there and may cause wrinkles. -
Page 54: Sheet Edges Do Not Align
5: Folding Quality Troubleshooting Sheet Edges Do Not Align Jammed sheet is left in the buckle Stopper drive mechanism malfunctions. The sheet edges do not chute. align even though it is folded in correct setting. - When removing a jammed sheet, if a scrap of sheet is left on the back of the buckle chute, it works as a stopper and the sheet is folded incorrectly. -
Page 55: Sheet Is Folded Askew
5: Folding Quality Troubleshooting Sheet Is Folded Askew Roller pressure (spring force) is not Stopper is askew. even at front and rear. The sheet guide is not at right angle Stopper Spring against the front stop or not parallel each other. Stopper Sheet Roller Lever... -
Page 56: Sheets Are Not Arranged On The The Delivery
5: Folding Quality Troubleshooting Sheets Are Not Arranged On the The Delivery Delivery conveyor belt slips. Antistatic tapes come off. Delivery Conveyor Belt Deflector O Ring Folded sheets stick each other be- Antistatic cause of static. Tape Antistatic Tape [On the infeed Idle Shaft (entrance) side] - The antistatic tapes are attached on the infeed... -
Page 57: Sheet Jams At The Deflector
5: Folding Quality Troubleshooting Sheet Jams at the Deflector Antistatic tape on the deflector comes Deflector mechanism malfunctions. The deflector is deformed. off. Fulcrum The Third Fold Roller The Third Deflector Fold Roller Antistatic Tape Deflector Holder At Center Plunger Deflector Lever (front) Lever Bracket Y02/Y03... - Page 58 5: Folding Quality Troubleshooting This page is intentionally left blank.
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Page 59: Electrical Circuit
6: Electrical Circuit 6. Electrical Circuit Electrical Circuit... -
Page 60: Electrical Parts Leyout And Descripton
6: Electrical Circuit Electrical Parts Leyout and Descripton The Second Buckle Chute The Second Buckle Chute Motor Home Position Sensor The First Buckle Chute Home Position Sensor The First Buckle Cover Sensor Buckle Chute Motor Code Name 1 The First Buckle Chute Home Position Sensor Feed Clutch Count Sensor 3 The Second Buckle Chute Home Position Sensor... -
Page 61: Electrical Chassis Layout And Description
6: Electrical Circuit Electrical Chassis Layout and Description Code Name Power Supply 24VDC Power Supply 5VDC To QPM-192 CON7 5 115/230VAC To B08 connector X01 1 SSR Relay For Blower Motor M05 To QPM-192 CON7 6 SSR Relay For Drive Motor M01 24VDC Circuit Protector For the First Buckle Chute Motor M03... -
Page 62: Layout And Description
6: Electrical Circuit P.C.B. Layout and Description QPW-422 E n c o d e r P. C. B. P.C.B. for the encoder that decides the buckle stopper position. QPW-677 QPM-192 QPW-307 L C D P. C. B. C o n t r o l P. C. B. Deliver y LED P.C.B. -
Page 63: Control P.c.b. Qpm-192
6: Electrical Circuit Control P.C.B. QPM-192 6-4-1 QPM-192 P.C.B. Layout Delivery LED P.C.B. To LCD P.C.B. QPW-307 QPW-677 CON9 CON8 CON4 CON5 Brightness Adjustment Not Used Control P.C.B. QPM-192 DSW1 To M04 DSW1 To M03 Not Used 1 Japanese To G02 2 English /inch To G01... -
Page 64: Qpm-192 Led Layout
6: Electrical Circuit Control P.C.B. QPM-192 6-4-2 QPM-192 LED Layout LED Illuminating Condition Sensor A on the first stopper encoder P.C.B. QPW-422 does not receive light. CON9 CON8 CON4 CON5 Sensor B on the first stopper encoder P.C.B. QPW-422 does not receive light. DSW1 The first buckle chute home position sensor B01 is ON Sensor A on the second stopper encoder P.C.B. -
Page 65: Lcd P.c.b. Qpw-677
6: Electrical Circuit LCD P.C.B. QPW-677 Start/Stop nd Stopper st Stopper 11"x7" "x11" "x14" Counter / Preset Counter "x8 " Folding Pattern Sheet Size Test Feed SW23 (Top) SW22 SW10 SW12 SW14 SW15 SW24 SW19 SW20 SW21 SW11 SW13 SW16 SW17 SW18 CON2... -
Page 66: 5Vdc Wiring Diagram
6: Electrical Circuit 24V/5VDC Wiring Diagram 6-6-1 Buckle Chute Section The First Buckle Chute Home Position Sensor Encoder P.C.B. (1st Buckle Chute) QPW-422 The Second Buckle Chute Home Position Sensor Encoder P.C.B. (2nd Buckle Chute) Control P.C.B. Buckle Cover Sensor QPM-192 QPW-422 Circuit Protector... -
Page 67: Main Section
6: Electrical Circuit 24V/5VDC Wiring Diagram 6-6-2 Main Section Deflector Solenoid Sheet Detect Sensor Deflector Solenoid Feed Table SSR for Upper Limit Switch Blower Motor M05 Feed Clutch Count Sensor Control (Projector) P.C.B. QPM-192 Feed Valve Count Sensor (Receiver) 24VDC 5VDC Table Up/Down Motor Delivery LED... -
Page 68: Power Circuit Wiring Diagram
6-10 6: Electrical Circuit Power Circuit Wiring Diagram (#) means that gray label is sticked on the wire. Motor Capacitor AC115V AC230V To Power Source Circuit Protector (115V: 3A) Noise Filter Main Switch Drive Motor BL Connector WHT BL Connector WHT To B08 BL Connector BLK QPM-192... -
Page 69: Pf-P330 Rom Version Up History
6: Electrical Circuit PF-P330 ROM Version Up History Main Control Improvement QPM-192 If the Feed Gap LED lights, when operating a test feeding, V.1.10 005001 or above sheets are not fed continuously by stopping the vacuum rotor and electromagnetic valve simultaneously. - Page 70 6-12 6: Electrical Circuit This page is intentionally left blank.