U-Line Echelon CO2075FF Supplementary Manual page 3

3. Attach the door panel to the overlay panel using #10 x
5/8" wood screws and nylon spacers. The nylon spacers
fit between the overlay panel and the door panel as
shown in Figure 7. The spacers allow the original
door panel to slide back into the 1/4"-thick door
reveal (channel).
Typical
Wood Panel
Figure 7
4. Remove the existing bottom pivot plate and replace
with the Full Overlay pivot plate (see Figure 8).
Existing
Door
Existing Bottom Pivot Plate
(Remove and Discard)
Figure 8
IMPORTANT
Door panel and overlay panel must be aligned properly or
the door will not operate correctly.
Assembling the Door
1. Install the assembled panel by sliding the original door
panel back into the doorframe.
2. Replace the Overlay Handle and secure with the two
screws removed in Step 4 under Removing Existing
Door.
3. Starting at the corners and working toward the center,
push the door gasket back into place.
Pivot Post Clearance:
1. Using the upper pivot plate as a guide, use a #16 drill
and drill into the wood panel approximately 3/4"
through the pivot pin hole to provide clearance for the
pin in the door panel (see Figure 9).
04/2006
Door Panel
#10 x 5/8"
Round Head Screw
Seven Required
Plastic Spacer
Seven Required
ULIN_0404_A
Wood Panel Bottom Pivot Plate
(5/8" Longer Than
Existing Bottom Pivot Plate,
Flush Side Facing Out)
#8-32 x 3/8" SEMS Hex Screw
Two Places
Figure 9
2. Using a 5/16" bit, follow the same procedure with the
lower pivot pin/closer clearance hole (see Figure 10).
Figure 10
3. Insert the hinge hole plug into the opposite side of the
door hinge plate (see Figure 11 and Figure 12).
Figure 11
Figure 12
3
Drill here
ULIN_0359_A
Drill here
ULIN_0360_A
ULIN_0361_A
ULIN_0362_A
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