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1
B
A
2
3
6
5
Cleaning of air filter *
To do this, remove the seat and the air filter cover from the air filter box.
Unclap the filter holder
from the filter box.
Remove the air filter from the filter holder and wash thoroughly in special
cleaning fluid. Motorex offers environmentally-friendly products for profes-
sional oil filter maintenance (Motorex Bio Dirt Remover + Motorex Liquid
Bio Power). Press out the water from the air filter but do not wring and
allow the filter to dry. Lubricate the dry air filter thoroughly with highgrade
filter oil, rubbing to coat the entire filter surface.
Clean the filter box and cover and check the carburetor connection boot for
damage.
Mount the air filter on the filter support
filter, to improve the seal. Mount the air filter and the filter support in the
filter box. Make sure they are centered
1
holder
.
!
1
– D
O NOT CLEAN AIR FILTER WITH FUEL OR PETROLEUM SINCE THESE DAMAGE THE
. KTM
FOAM
RECOMMENDS THE PRODUCTS OF THE COMPANY
AIR FILTER MAINTENANCE
– N
EVER OPERATE YOUR MOTORCYCLE WITHOUT AIR FILTER
DIRT MAY GET INTO THE ENGINE AND LEAD TO INCREASED WEAR
– H
AVING MOUNTED THE AIR FILTER
MUST ABOUT THE AIR FILTER BOX
ENGINE AND LEAD TO INCREASED WEAR
Exhaust system *
Aluminium silencers are filled with glass fiber yarn. If exposed to heat for
longer periods of time, however, the glass fiber yarn pack will come
unravelled, which can reduce both overall performance and the
performance of the silencer. Experience has shown that the front glass fiber
pack
3
must be replaced more often than the rear pack
To replace the front glass fiber yarn pack, remove the silencer. Remove the
front cap
5
, pull the front glass fiber yarn pack out of the silencer, mount a
new pack on the internal exhaust pipe, insert the internal exhaust pipe
into the silencer and replace the cap.
To replace the rear glass fiber yarn pack, drill the rivets open and remove
7
the rear cap
.
NOTE:
Always renew the O-rings
Glass fiber yarn packs are available in your KTM store.
4
T
HE EXHAUST SYSTEM BECOMES VERY HOT WHILE THE MOTORCYCLE IS RUNNING
D
AVOID BURNS
O NOT START WORK ON THE EXHAUST SYSTEM UNTIL IT HAS PROPERLY
.
COOLED DOWN
8
7
1
, swing back and remove air filter plus filter carrier
2
. Grease the front side
B
, and lock into place with the filter
CAUTION
.
,
CHECK IT FOR CORRECT FIT
. O
,
THERWISE
DUST AND DIRT MAY GET INTO THE
.
8
.
WARNING
A
of the
!
„M
"
OTOREX
FOR
. O
,
THERWISE
DUST AND
.
A
. T
HE FRONT END
35
4
.
6
.
TO
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