Checking The Oil Level Of The Hydraulic Clutch; Bleeding Of The Hydraulic Clutch; Draining The Float Chamber Of The Carburetor - KTM 660 SMC 2004 Owner's Manual

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Checking the oil level of the hydraulic clutch

To check the oil level in the master cylinder of the clutch remove the
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cover. For this purpose, remove screws
the rubber boot
der should be 4 mm below the upper edge.
If necessary, fill up with biodegradable hydraulic oil SAE 10 (e.g.
Motorex Kupplungs-Fluid 75).Biodegradable hydraulic oil is available
from your KTM dealer (50ml).
!
KTM
USES BIODEGRADABLE HYDRAULIC OIL FOR THE HYDRAULIC CLUTCH CONTROL
N
EVER MIX BIODEGRADABLE HYDRAULIC OILS WITH MINERAL OILS
MINERAL HYDRAULIC OIL OR BRAKE FLUID

Bleeding of the hydraulic clutch

To bleed, the cover of the master cylinder of the clutch needs to be
removed. For this purpose, remove screws
with rubber bellows
bleeder nipple
with SAE 10 hydraulic oil. Refill oil until oil is discharged from the bore
the master cylinder in a bubble-free state. Make sure that the oil does not
overflow. The bleeder syringe can be purchased from your KTM
dealer.Having completed the bleeding procedure, you have to verify that
the oil level in the master cylinder is correct.If necessary, fill up with
biodegradable hydraulic oil SAE 10 (e.g. Motorex Kupplungs-Fluid 75).
Biodegradable hydraulic oil is available from your KTM dealer (50ml).
!
KTM
USES BIODEGRADABLE HYDRAULIC OIL FOR THE HYDRAULIC CLUTCH CONTROL
N
EVER MIX BIODEGRADABLE HYDRAULIC OILS WITH MINERAL OILS
MINERAL HYDRAULIC OIL OR BRAKE FLUID

Draining the float chamber of the carburetor

Following every wet cleaning procedure, the float chamber of the
carburetor should be drained in order to remove any water that may have
penetrated into it. Water in the float chamber causes malfunctioning.
Perform this task on a cold engine.
Close the fuel tap and put one end of the hose
Open the drain plug
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drain the fuel from the float chamber.
Then, retighten the drain plug and open the fuel tap.
– F
UEL IS EASILY FLAMMABLE AND TOXIC
THE UTMOST CAUTION
PROXIMITY OF OPEN FLAMES OR BURNING CIGARETTES
– A
LWAYS ALLOW THE ENGINE TO COOL OFF FIRST
WHICH MAY HAVE BEEN SPILLED
. I
FLAMMABLE
CONSULT A DOCTOR IMMEDIATELY
– D
ISPOSE THE FUEL PROPERLY
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3 . The oil level in the horizontal-standing master cylin-
CAUTION
.
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3 . At the slave cylinder of the clutch, remove the
4 . In its place, mount the bleeder syringe
CAUTION
.
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(turning it counterclockwise) by serval turns, and
WARNING
. W
HEN HANDLING FUEL
. N
EVER PERFORM ANY WORK ON THE FUEL SYSTEM IN THE
. M
ATERIALS SATURATED WITH FUEL ARE ALSO EASILY
N CASE YOU INGESTED FUEL OR FUEL SPLASHED INTO YOUR EYES
.
!
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and cover together with
!
. N
EVER REFILL WITH
and take off cover 2 together
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of
!
. N
EVER REFILL WITH
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into a collecting vessel.
,
BE SURE TO EXERCISE
.
. I
MMEDIATELY CLEAN UP ANY FUEL
.
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