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MODEL BA3959
9-INCH BAND SAW WITH
FENCE & MITER GAUGE
Instruction Manual
NEED HELP? CONTACT US!
Have product questions? Need technical support? Please feel free to contact us:
1-800-232-1195 (M-F 8AM-5PM CST)
TECHSUPPORT@WENPRODUCTS.COM
IMPORTANT: Your new tool has been engineered and manufactured to WEN's highest standards for dependability,
ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use
your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
WENPRODUCTS.COM
For replacement parts and the most up-to-date instruction manuals, visit
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Related Manuals for Wen BA3959
Summary of Contents for Wen BA3959
- Page 1 1-800-232-1195 (M-F 8AM-5PM CST) TECHSUPPORT@WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
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Page 2: Table Of Contents
CONTENTS WELCOME Introduction ..................... 3 Specifications ....................3 SAFETY General Safety Rules ..................4 Circular Saw Safety Warnings ................6 Electrical Information ..................8 Battery & Charger Safety Warnings ..............9 BEFORE OPERATING Unpacking & Packing List ................11 Know Your Circular Saw................. 12 Assembly &... -
Page 3: Introduction
INTRODUCTION Thanks for purchasing the WEN Band Saw. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this op- erator’s manual and all the labels affixed to the tool. -
Page 4: Safety
GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. - Page 5 GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
- Page 6 SPECIFIC RULES FOR YOUR BANDSAW WARNING! Do not operate the power tool until you have read and understood the following instructions and the warning labels. SAW BLADE SAFETY PREPARING THE BAND SAW 1. Always wear protective gloves when handling saw 1.
- Page 7 SPECIFIC RULES FOR YOUR BANDSAW WARNING! Do not operate the power tool until you have read and understood the following instructions and the warning labels. DURING CUTTING OPERATIONS 1. Always stand to one side when operating the saw. 7. Blade guide, supports, bearings, and blade tension Never have any part of the body in line with the path of must be properly adjusted to avoid accidental blade con- the saw.
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Page 8: Electrical Information
ELECTRICAL INFORMATION GROUNDING INSTRUCTIONS In the event of a malfunction or breakdown, grounding provides the path of least resistance for an electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. -
Page 9: Unpacking & Packing List
UNPACKING & PACKING LIST UNPACKING With the help of a friend or trustworthy foe, such as one of your in-laws, carefully remove the band saw from the packaging and place it on a sturdy, flat surface. Make sure to take out all contents and accessories. Do not discard the packaging until everything is removed. - Page 10 TOOL PURPOSE Make continuous and precise cuts with your WEN Band Saw. Refer to the following diagrams to become familiarized with all the parts and controls of your band saw. The components will be referred to later in the manual for assembly and operation instructions.
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Page 11: Assembly & Adjustments
ASSEMBLY & ADJUSTMENTS WARNING! Unplug the machine from the power source before assembly and making adjustments. Failure to comply may cause serious injury. Assembly requires at least two people to safely move around the band saw. ASSEMBLING THE TABLE Fig. 2 1. - Page 12 ASSEMBLY & ADJUSTMENTS WARNING! Always be sure that the tool is switched off and unplugged before making any adjustments. Wear work gloves when handling saw blades. Failure to comply may cause serious injury. SAW BLADE TRACKING Fig. 6 Before initial cutting and after every blade change, check and adjust blade tracking so that the blade runs on the center of the wheels.
- Page 13 ASSEMBLY & ADJUSTMENTS UPPER BLADE GUIDES ADJUSTMENT Fig. 9 The upper blade guides need to be readjusted after every blade change or blade tracking adjustment. 1. Upper Thrust Bearing (Fig. 9 - 1): Loosen the upper right screw (Fig. 9 - 2) using the S4 hex wrench to adjust the position of the thrust bearing running along the back of the blade (Fig.
- Page 14 ASSEMBLY & ADJUSTMENTS CHANGING THE BAND SAW BLADE Fig. 13 WARNING! Saw blades can be dangerous. Wear work gloves while handling the blade or when moving new blades from the packaging. 1. Remove the M6x24 hex bolt, spring washer, flat washer and wing nut from the work table assembly.
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Page 15: Operation
OPERATION SUGGESTIONS AND WARNINGS: • Do not touch the saw blade when cutting. • During saw operation, wear safety glasses but do not wear gloves. • Cut only one workpiece at a time. • Always hold the workpiece down on the table. •... -
Page 16: Maintenance
OPERATION GENERAL CUTTING WARNING! Operating a band saw involves a certain amount of risk. Make sure to read all the instructions and plan your work before cutting a workpiece. Wear safety goggles to protect your eyes from possible injury. NOTE: Before cutting the actual workpiece, it’s best to use a scrap piece of lumber to check the settings and to get the feel of operating the band saw. -
Page 17: Exploded View & Parts List
EXPLODED VIEW & PARTS LIST... - Page 18 Upper Guide Slide Bar 3959-002 Hex Screw M6x10 3959-036 Hex Screw M4x4 3959-003 Spring Washer ɸ6 BA3959-037 Eccentric Shaft 3959-004 Nut M6 BA3959-038 Upper Blade Guide Support 3959-005 Screw M4x10 BA3959-039 Upper Support Shaft 3959-006 Window 3959-040 Flat Washer M5 3959-007 Upper Door...
- Page 19 3959-066 Power Cord 3959-098 Miter Gauge Pointer 3959-067 Hex Screw M8x25 3959-099 Lower Support Shaft Lower Blade Guide 3959-068 Flat Washer M8 100 BA3959-100 Support BA3959-069 Motor 3959-101 Spring Washer D10 3959-070 Locking Knob 102 BA3959-102 M5x35 Screw 3959-071 Eccentric Locking Knob...
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Page 20: Warranty Statement
WARRANTY STATEMENT WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship during personal use for a period of two (2) years used for professional or commercial use.