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MODEL BA4555
5-INCH VARIABLE SPEED
METAL-CUTTING BAND SAW
Instruction Manual
NEED HELP? CONTACT US!
Have product questions? Need technical support? Please feel free to contact us:
1-800-232-1195 (M-F 8AM-5PM CST)
TECHSUPPORT@WENPRODUCTS.COM
IMPORTANT: Your new tool has been engineered and manufactured to WEN's highest standards for dependability,
ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use
your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
WENPRODUCTS.COM
For replacement parts and the most up-to-date instruction manuals, visit
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Related Manuals for Wen BA4555
Summary of Contents for Wen BA4555
- Page 1 1-800-232-1195 (M-F 8AM-5PM CST) TECHSUPPORT@WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
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Page 2: Table Of Contents
CONTENTS WELCOME Introduction ......................3 Specifications ....................3 SAFETY General Safety Rules ..................4 Specific Rules for Your Metal Band Saw ............6 Electrical Information ..................8 BEFORE OPERATING Unpacking & Packing List ................9 Know Your Metal Band Saw ................10 Assembly &... -
Page 3: Welcome
INTRODUCTION Thanks for purchasing the WEN Metal Band Saw. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all the labels affixed to the tool. -
Page 4: Safety
GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. - Page 5 GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
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Page 6: Specific Rules For Your Metal Band Saw
SPECIFIC RULES FOR YOUR METAL BAND SAW WARNING! Do not operate the power tool until you have read and understood the following instructions and the warning labels. SAW BLADE SAFETY 5. Saw dust is harmful to your health. Use NIOSH-ap- proved dust masks or other respiratory protection dur- 1. - Page 7 SPECIFIC RULES FOR YOUR METAL BAND SAW WARNING! Do not operate the power tool until you have read and understood the following instructions and the warning labels. DURING CUTTING OPERATIONS 7. Blade guide, supports, bearings, and blade tension must be properly adjusted to avoid accidental blade 1.
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Page 8: Electrical Information
ELECTRICAL INFORMATION GROUNDING INSTRUCTIONS In the event of a malfunction or breakdown, grounding provides the path of least resistance for an electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. -
Page 9: Before Operating
UNPACKING & PACKING LIST WARNING! Do not plug in or turn on the tool until it is fully assembled according to the instructions. Failure to follow the safety instructions may result in serious personal injury. UNPACKING With the help of a friend or trustworthy foe, carefully remove the metal band saw from the packaging. Make sure to take out all contents and accessories. -
Page 10: Know Your Metal Band Saw
KNOW YOUR METAL BAND SAW TOOL PURPOSE Metal band saws are used to cut flat and round pieces of metal. Refer to the following diagrams to become familiar- ized with all the parts and controls of your metal band saw. The components will be referred to later in the manual for assembly and operation instructions. -
Page 11: Assembly & Adjustments
ASSEMBLY & ADJUSTMENTS WARNING! Do not plug in or turn on the tool until it is fully assembled according to the instructions. Read through and become familiarized with the following procedures of handling and adjusting your tool. Failure to follow the safety instructions may result in serious personal injury. ASSEMBLING THE METAL BAND SAW Fig. - Page 12 ASSEMBLY & ADJUSTMENTS MITER ANGLE ADJUSTMENT Fig. 5 This band saw cuts miter angles anywhere from 0 to 60 degrees. To make an adjustment to the cutting angle: 1. Loosen the angle lock handle (Fig. 5 - 1). 2. Turn the swivel support (Fig. 5 - 2) until the mark on the support matches the desired angle on the scale.
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Page 13: Operation & Maintenance
OPERATION OPERATING THE METAL BAND SAW Fig. 9 1. Pull out the pin (Fig. 9 - 1) from the hole in the saw’s body and tilt the saw to its upper position. Set the blade stop to the desired position (Fig. 10 - 2). NOTE: Never adjust the blade stop bolt so that the blade interferes with any part of the saw. -
Page 14: Maintenance
MAINTENANCE WARNING! Turn off the machine and disconnect the power supply before conducting any maintenance work or adjusting any settings. CHANGING THE SAW BLADE Fig. 13 WARNING! Band saw blades are extremely sharp! Always wear gloves when handling saw blades. Replace the band saw blade when it becomes dull. -
Page 15: Troubleshooting Guide
TROUBLESHOOTING GUIDE WARNING! Stop using the generator immediately if any of the following problems occur or risk serious personal injury. If you have any questions, please contact customer service at 1-800-232-1195 (M-F 8-5 CST), or email techsupport@wenproducts.com. PROBLEM CAUSE SOLUTION 1. -
Page 16: Exploded View & Parts List
EXPLODED VIEW & PARTS LIST... - Page 17 EXPLODED VIEW & PARTS LIST Part No. Description Qty. Part No. Description Qty. Speed Adjustment 3975-030 43T Gear 3975-001 Knob 3975-031 Key, 4x4x6mm 3975-002 Circuit Breaker 3975-032 Pinion Gear 3975-003 Motor Housing Socket Head Screw, 3975-034 Self-tapping Screw, M8x25 3975-004 ST2.9x13 3975-035 Flat Washer, 8mm...
- Page 18 EXPLODED VIEW & PARTS LIST Part No. Description Qty. Part No. Description Qty. 3975-060 Driven Wheel Socket Head Screw, 3975-090 M5x10 Flat Head Screw, 3975-061 M8x12 3975-091 Flat Washer, 5mm 3975-062 Key, 4x4x20mm 3975-092 Guard Plate 3975-063 Drive Wheel 3975-093 Pin, 5x35mm 3975-064 Flat Washer...
- Page 19 EXPLODED VIEW & PARTS LIST EXPLODED VIEW & PARTS LIST Part No. Description Qty. Part No. Description Qty. 3975-119 Flat Washer, 6mm 3975-134 Lock Washer, 6mm Hex Head Bolt, 3975-120 Nut, M6 3975-135 M6x25 3975-121 Vise Base 3975-137 Lock Washer, 8mm Flat Head Screw, 3975-122 Socket Head Screw,...
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Page 20: Warranty Statement
(2) years from date of purchase or 500 hours of use; whichever comes first. Ninety days for all WEN products if the tool is used for pro- fessional or commercial use.