Table of Contents
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Your new tool has been engineered and manufactured to WEN's highest standards for dependability,
ease of operation, and operator safety. When properly cared for, this product will supply you years
of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings,
and cautions. If you use your tool properly and for intended purpose, you will enjoy years of safe,
reliable service.
10-Inch Band Saw
IMPORTANT:
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Model # 3962
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Table of Contents
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Summary of Contents for Wen 3962
- Page 1 IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions.
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Page 2: Table Of Contents
Specific Safety Rules For Band Saw Electrical Information Know Your Band Saw Assembly and Adjustments Maintenance Operation Exploded View & Parts List Warranty TECHNICAL DATA 3962 Model Number: 120 V, 60 Hz, 375W, 3.5A Motor: Throat: 9-3/4 inches 6 inches Cutting Depth: 1520/2620 FPM... -
Page 3: General Safety Rules
GENERAL SAFETY RULES Safety is a combination of common sense, staying alert and knowing how your item works. SAVE THESE SAFE- TY INSTRUCTIONS. WARNING: To avoid mistakes and serious injury, do not plug in your tool until the following steps have been read and understood. 1. - Page 4 GENERAL SAFETY RULES 15. DO NOT OVERREACH. Keep proper footing and balance at all times. Wear oil-resistant rubber-soled foot- wear. Keep the floor clear of oil, scrap, and other debris. 16. MAINTAIN TOOLS PROPERLY. ALWAYS keep tools clean and in good working order. Follow instruc- tions for lubricating and changing accessories.
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Page 5: Electrical Information
SPECIFIC RULES FOR BAND SAW 11. Small pieces should be secured with clamps or fixtures. Do not hold small pieces with your hand because your fingers might go under the blade guard. 12. Support round work properly (use a V block or press it against the miter gauge) to prevent it from rolling and the blade from biting. - Page 6 ELECTRICAL INFORMATION WARNING: This tool is for indoor use only. Do not expose to rain or use in damp locations. Guidelines for using extension cords Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw.
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Page 7: Know Your Band Saw
KNOW YOUR BAND SAW Lower Housing Knob Tension Knob Table Bevel Lock Light ON/OFF Switch Dust Port Machine ON/OFF Switch Blade Tracking Adjusting Knob Locking Fence Fence Lock Fence Lock Motor Tension Release (Hex Bolt) Upper Housing Knob Motor Blade Guard Adjustment Knob Blade Guard Blade Bearings Adjustment Knobs Work Light... -
Page 8: Assembly And Adjustments
ASSEMBLY UNPACKING Carefully unpack the band saw and all its parts, and compare against the list below. Do not discard the carton or any packaging until the band saw is completely assembled. WARNING: If any part is missing or damaged, do not plug in the band saw until the missing or dam- aged part is replaced. - Page 9 ASSEMBLY WARNING: Unplug the machine from the power source before assembling or making adjustments. Fail- ure to comply may cause serious injury. TO ASSEMBLE THE STAND (Figure 1) Fig. B Fig. A 1. Place the band saw on its back as shown above (Fig. A), either on the floor or preferably on a workbench. Prop the bottom of the drill press up on a wooden block in order to have space to assembly the band saw’s stand.
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Page 10: Table Installation
ASSEMBLY TABLE INSTALLATION 1. Be certain that the slot on the table is aligned with the posi- tion of the saw blade. (Fig. C) 2. Attach the table to the saw body by using M6X10 hex bolts and 6mm washers. NOTE: It is best practice to attach the table in the 0°... -
Page 11: Tilting The Table
ADJUSTMENTS WARNING: Always be sure that the tool is switched off and unplugged before making any adjust- ments. TILTING THE TABLE 1. Find and loosen the lock handle located in back under the saw table (Fig. G). 2. Loosen the handle and adjust the table to the desired angle. -
Page 12: Changing Blades
ADJUSTMENTS CHANGING BLADES WARNING: Blade teeth are sharp! Use care and protective gloves when handling the saw blade. Failure to comply may cause serious injury. 1. Confirm that machine is disconnected from power source. 2. Open both upper and lower doors. 3. -
Page 13: Lower Blade Guide Adjustment
ADJUSTMENTS UPPER BLADE GUIDE ADJUSTMENT The height of the upper blade guard should be adjusted prior to every op- eration to accomodate the height of the workpiece (the blade guard should be no more than one-fifth of an inch (3mm) from the upper edge of the workpiece). - Page 14 ADJUSTMENTS ADJUSTING YOUR CUTTING SPEED WARNING: Disconnect machine from the power source! Never make adjustments with the machine running! Fail- ure to comply may cause serious injury! 1. Open the lower cover. Slacken the drive belt by unscrewing the hex bolt used to fasten the motor in place on the backside of the lower housing.
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Page 15: Maintenance
ADJUSTMENTS ADJUSTING DRIVE BELT TENSION (Figure R) WARNING: Disconnect machine from the power source! Never make adjustments with the machine running! Failure to comply may cause serious injury! 1. Unplug the machine from the power source. 2. Loosen the hex cap screw on the back of the cabinet that secures the motor. 3. -
Page 16: General Cutting
OPERATION GENERAL CUTTING WARNING: Operating a band saw involves a certain amount of hazard. Read the instructions and plan your work before cutting a workpiece. 1. Use scrap lumber to check the settings and to get the feel of operating the band saw before attempting regular work. - Page 17 ...
- Page 18 PART NO. DESCRIPTION QTY. PART NO. DESCRIPTION QTY. 3962-001 Blade tension knob 3962-054 Tracking lock knob 3962-002 Bushing 3962-055 Guide block 3962-003 Retaining ring 3962-056 Pan head screw 3962-004 Frame cap 3962-057 Lock nut 3962-005 Spring 3962-058 Cover lock knob...
- Page 19 PART NO. DESCRIPTION QTY. PART NO. DESCRIPTION QTY. 3962-107 Motor support plate 3962-142 LED light 3962-108 Flat washer 3962-143 Knob 3962-109 Socket head bolt 3962-144 Flat washer 3962-110 3962-145 Fence support cap 3962-111 Motor 3962-146 Fence support 3962-112 Thread forming screw...
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Page 20: Warranty
LIMITED TWO YEAR WARRANTY WEN Products is committed to build tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN CONSUMER POWER TOOLS PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN con- sumer power tools will be free from defects in material or workmanship for a period of two (2) years from date of purchase.