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IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions.
Specific Safety Rules For Band Saw Electrical Information Assembly Adjustments Operation Maintenance Exploded View & Parts List Warranty TECHNICAL DATA 3960 Model Number: 120 V, 60 Hz, 300W, 2.8A Motor: Throat: 9 inches 3-5/8 inches Cutting Depth: 2460 FPM Speeds:...
GENERAL SAFETY RULES Safety is a combination of common sense, staying alert and knowing how your item works. SAVE THESE SAFE- TY INSTRUCTIONS. WARNING: To avoid mistakes and serious injury, do not plug in your tool until the following steps have been read and understood.
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GENERAL SAFETY RULES 15. DO NOT OVERREACH. Keep proper footing and balance at all times. Wear oil-resistant rubber-soled foot- wear. Keep the floor clear of oil, scrap, and other debris. 16. MAINTAIN TOOLS PROPERLY. ALWAYS keep tools clean and in good working order. Follow instruc- tions for lubricating and changing accessories.
SPECIFIC RULES FOR BAND SAW 11. Small pieces should be secured with clamps or fixtures. Do not hold small pieces with your hand because your fingers might go under the blade guard. 12. Support round work properly (use a V block or press it against the miter gauge) to prevent it from rolling and the blade from biting.
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ELECTRICAL INFORMATION WARNING: This tool is for indoor use only. Do not expose to rain or use in damp locations. UL GUIDELINES AND RECOMMENDATIONS FOR EXTENSION CORDS Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw.
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ASSEMBLY UNPACKING Carefully unpack the band saw and all its parts, and compare against the list below. Do not discard the carton or any packaging until the band saw is completely assembled. WARNING: If any part is missing or damaged, do not plug in the band saw until the missing or dam- aged part is replaced.
ASSEMBLY WARNING: Unplug the machine from the power source before assembling or making adjustments. Failure to comply may cause serious injury. Assembly requires at least two people to safely move around the band saw. HOW TO ASSEMBLE 1. Attach the four feet to the base of the band saw (Fig. A). 2.
ADJUSTMENTS WARNING: Always be sure that the tool is switched off and unplugged before making any adjustments. TILTING THE TABLE 1. Find and loosen the table bevel lock located in back under the saw table (Fig. F - 2). 2. Adjust the table to the desired angle using the table tilting knob (Fig.
ADJUSTMENTS ADJUSTING BLADE TENSION WARNING: If the tension in the blade is too high, it runs the risk of breaking. If the tension is too low, there is a risk of the blade slipping and stopping during a cut. 1. Raise the upper blade guide fully using the upper blade guide adjustment knob (Fig. I - 1). 2.
ADJUSTMENTS LOWER BLADE GUIDE ADJUSTMENT The lower blade guide needs to be readjusted after every band saw blade change or tracking adjustment. 1. Use a hex wrench to loosen the socket bolts in Holes 1 & 2 (Fig. M - 1, 2). Adjust the guide block (Fig. M - 4) and thrust bearing (Fig.
OPERATION SUGGESTIONS AND WARNINGS: • Do not touch the saw blade when cutting. • During saw operation, wear safety glasses but do not wear gloves. • Cut only one workpiece at a time. • Always hold the workpiece down on the table. •...
OPERATION GENERAL CUTTING WARNING: Operating a band saw involves a certain amount of hazard. Read the instructions and plan your work before cutting a workpiece. 1. Use scrap lumber to check the settings and to get the feel of op- erating the band saw before attempting regular work.
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PART DESCRIPTION PART DESCRIPTION 3960-001 Blade Tension Knob 3960-046 Carriage Blot 3960-002 Flat Washer 3960-047 Foot 3960-003 Blade Tension Spring 3960-048 Belt 3960-004 Carriage Bolt 3960-049 Dust Port 3960-005 Pulling Plate 3960-050 Pan Head Screw 3960-006 Socket Head Screw 3960-051...
LIMITED TWO YEAR WARRANTY WEN Products is committed to build tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN CONSUMER POWER TOOLS PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN con- sumer power tools will be free from defects in material or workmanship for a period of two (2) years from date of purchase.