Heat Controller DMC09SB-0 Installation Instructions Manual
Heat Controller DMC09SB-0 Installation Instructions Manual

Heat Controller DMC09SB-0 Installation Instructions Manual

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DMC09SB-0/DMH09SB-0, DMC12SB-0/DMH12SB-0
DMC18SB-1/DMH18SB-1, DMC24SB-1/DMH24SB-1

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Summary of Contents for Heat Controller DMC09SB-0

  • Page 1 DMC09SB-0/DMH09SB-0, DMC12SB-0/DMH12SB-0 DMC18SB-1/DMH18SB-1, DMC24SB-1/DMH24SB-1...
  • Page 2: Table Of Contents

    Room Air Conditioner Installation Manual TABLE OF CONTENTS Installation Required Parts Required Tools Requirements Safety Precautions ......3 Introduction ........9 Level gauge Installation plate Symbols Used in This Manual..9 Screwdriver Four type "A" screws Features ........9 Electric drill Connecting cable Hole core drill(ø70mm(2.76in)) Installation ........10 Pipes: Suction line Installation Parts ......10...
  • Page 3: Installation

    Safety Precautions Safety Precautions To prevent the injury of the user or other people and property damage, the following instructions must be followed. Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications. This symbol indicates the possibility of death or serious injury.
  • Page 4 Safety Precautions Be sure the installation area Install the indoor unit on the wall Do not handle the pipe by does not deteriorate with age. where the height from the floors yourself(customer) more than 8ft(2.4m) • If the base collapses, the air •...
  • Page 5 Safety Precautions Stop operation and close any Do not open the inlet grill of the When the product is soaked window in storm or hurricane. product during operation. (Do (flooded or submerged), contact before the hurricane arrives. not touch the electrostatic filter, an Authorized Service Center.
  • Page 6 Safety Precautions Installation Always check for Install the drain hose to Keep level even when gas(refrigerant) leakage ensure that water is drained installing the product. after installation or repair of away properly. product. • Low refrigerant levels may • A bad connection may cause •...
  • Page 7 Safety Precautions Use a soft cloth to clean. Do not touch the metal Do not step on or put Do not use harsh parts of the product when anything on the product. detergents, solvents, etc. removing the air filter. They (outdoor unit) are very sharp! •...
  • Page 8: Introduction

    Introduction Introduction Symbols Used In This Manual This symbol alerts you to the risk of electric shock. This symbol alerts you to hazards that may cause harm to the air conditioner. NOTICE This symbol indicates special notes. Features Air Inlet Front Panel Air Filter Signal Receptor...
  • Page 9: Installation

    Installation Installation Read carefully, and then follow step by step. Installation Parts Installation plate Type "A" screw and plastic anchor Type "B" screw Remote Control Holder Installation Tools Figure Name Figure Name Screw driver Ohmmeter Electric Drill Hexagonal wrench Measuring Tape, Knife Ammeter Hole Core Drill Gas Leak Detector...
  • Page 10: Installation Map

    Installation Installation Map NOTICE Installation parts you should purchase. Installation plate Sleeve Bushing-Sleeve Putty(Gum Type Sealer) Bend the pipe as closely on the wall as possible, but be careful that it doesn't break. Air Discharge Operation Indication Lamps/ Vinyl tape (Wide) Signal Receptor •...
  • Page 11: Confirm The Refrigerant

    Installation Confirm The Refrigerant 1. Check the quality label on the indoor and outdoor unit. 2. Make certain that the refrigerant is R-410A. NOTICE THIS PRODUCT CONTAINS R-410A REFRIGERANT 1) Different compressor oil - R-410A(Polyol ester) / R-22(Mineral). - Do not mix the existing mineral oil. - Do not apply used pipe, tools and gauges covered with the existing mineral oil.
  • Page 12: Select The Best Location

    Installation Select The Best Location Indoor unit 6. Use a stud finder to locate studs to prevent unnecessary damage to the wall. 1. Do not have any heat or steam near the unit. 2. Select a place where there are no obstacles in front of the unit.
  • Page 13: Piping Length And Elevation

    Installation Piping Length And Elevation Standard Max. Max. Pipe Size Capacity Additional Refrigerant Length Elevation length g/m(oz/ft) (Btu/h) Suction Evap m(ft) m(ft) m(ft) 3/8" 1/4" 7.5(25) 7.5(25) 15(49) 20(0.22) 1/2" 1/4" 7.5(25) 7.5(25) 15(49) 20(0.22) 1/2" 1/4" 7.5(25) 7.5(25) 15(49) 20(0.22) 1/2"...
  • Page 14: How To Mount Installation Plate

    Installation How To Mount Installation Plate The wall you select should be strong and solid Installation Plate enough to prevent vibration 1. Mount the installation plate on the wall with type "A" screws. If mounting the unit on a concrete wall, use anchor bolts. Chassis •...
  • Page 15: Flaring Work

    Installation Flaring Work Main cause for gas leakage is due to defect in flaring work. Carry out correct flaring work in the following procedure. Cut the pipes and the cable. 1. Use the piping kit accessory or the pipes Copper Slanted Uneven Rough pipe purchased locally.
  • Page 16: Connecting The Piping

    Installation Connecting the Piping Connecting The Piping Indoor 1. Prepare the indoor unit's piping and drain hose for installation through the wall. 2. Remove the plastic tubing retainer(see the illustration by) and pull the tubing and drain hose away from chassis. 3.
  • Page 17 Installation Connecting the pipings to the indoor unit Wrap the insulation material around the connecting portion. and drain hose to drain pipe. • Put a couple drops of refrigerant oil on the face of • Overlap the connection pipe insulation material the flare before assembling taking care not to add and the indoor unit pipe insulation material.
  • Page 18 Installation Insert the connecting cable into the indoor unit. • Don't connect the cable to the indoor unit. Spanner (fixed) • Make a small loop with the cable for easy connection later. Flare nut Connection pipe Torque wrench Tape the drain hose and the connecting cable. Indoor unit tubing •...
  • Page 19 Installation • Wrap the area which accommodates the rear Reroute the pipings and the drain hose piping housing section with vinyl tape. across the back of the chassis. Indoor Connection unit piping pipe Vinyl tape Wrap with vinyl tape (wide) Pipe Piping for passage through...
  • Page 20 Installation Installation Information. For left piping. Follow the instruction below. Correct case • Press on the upper side of clamp and unfold the tubing to downward slowly. Incorrect case • Following bending type from right to left may cause damage to the tubing. 20 Room Air Conditioner...
  • Page 21: Connection Of The Drain Hose

    Installation Connecting the Piping Connection Of The Drain Hose • The drain hose can be connected at two different positions. Use the most convenient position and, if necessary, exchange the position of the drain pan, rubber cap and the drain hose. Drain pan Rubber cap Drain hose...
  • Page 22: Connection Of The Cable

    Installation Connecting the Piping Connection Of The Cable 1. Remove the cover control from the unit by Wiring Diagram loosening the 3 screws. Connecting cable(Low voltage) b 2. Dismount caps on the conduit panel. Indoor Unit Outdoor Unit Terminal Terminal 3.
  • Page 23 Installation CAUTION After the confirmation of the above conditions, prepare the wiring as follows: 1) Never fail to have an individual power circuit specifically for the air conditioner. As for the method of wiring, be guided by the circuit diagram posted on the inside of control cover.
  • Page 24: Checking The Drainage

    Installation Checking The Drainage • Pour a glass of water on the drain pan. • Ensure the water flows through the drain hose of the indoor unit without any leakage and goes out the drain exit. Connecting area drain hose Leakage checking Drain pan...
  • Page 25: Forming The Piping

    Installation Forming The Piping In cases where the Outdoor unit is installed Form the piping by wrapping the connecting above the Indoor unit perform the following. portion of the indoor unit with insulation material • Tape the piping and connecting cable from down to and secure it with two kinds of vinyl tapes.
  • Page 26: Air Purging

    Installation Air Purging Air and moisture remaining in the refrigerant system have undesirable effects as indicated below. • Pressure in the system rises. • Operating current rises. • Cooling(or heating) efficiency drops. • Moisture in the refrigerant circuit may freeze and block capillary tubing. •...
  • Page 27 Installation Soap water method (1) Remove the caps from the gas side and Suction Line liquid side valves. (2) Remove the service-port cap from the gas side valve. (3) To open the gas side valve turn the valve stem counterclockwise approximately 90°, Evaporator Line wait for about 2~3 seconds, and close it.
  • Page 28: Charging

    Installation Charging Each outdoor unit is factory charged (nameplate charge) for the evaporator as well as a 7.5m(25ft) line set. Any time a line set is used either shorter or longer then the nominal 7.5m(25ft) line set length the refrigerant charge has to be adjusted. Whether the line set is made shorter or longer you must adjust the charge based on how many ft of tubing are either added or removed based on 20g(0.22oz) of R-410A per meter(foot).
  • Page 29: Test Running

    Test Running Test Running 1. Check that all tubing and wiring have been Evaluation of the performance properly connected. 2. Check that the gas and liquid side service valves Operate unit for 15~20 minutes, then check the are fully open. system refrigerant charge: 1.
  • Page 30 Specifications and performance data subject to change without notice. HEAT CONTROLLER, INC. 1900 WELLWORTH AVENUE • JACKSON, MICHIGAN 49203 THE QUALITY LEADER IN CONDITIONING AIR P/No. : 3828A30087R...

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