KTM 250 EXC Six Days TPI 2019 Owner's Manual page 6

TABLE OF CONTENTS
12.31 Changing the glass fiber yarn filling
12.32 Removing the fuel tank
12.33 Installing the fuel tank
12.34 Checking the chain for dirt................ 89
12.35 Cleaning the chain ........................... 89
12.36 Checking the chain tension ............... 90
12.37 Adjusting the chain tension............... 90
12.38 Checking the chain, rear sprocket,
12.39 Checking the frame
12.40 Checking the swingarm
12.41 Checking throttle cable routing.......... 94
12.42 Checking the rubber grip .................. 95
12.43 Adjusting the basic position of the
12.44 Checking/correcting the fluid level of
12.45 Changing the hydraulic clutch
12.46 Removing the engine guard (All
12.47 Installing the engine guard (All
13 BRAKE SYSTEM ......................................... 99
13.1
13.2
13.3
13.4
13.5
13.6
13.7
13.8
13.9
13.10 Adjusting the basic position of the
13.11 Checking the rear brake fluid
13.12 Adding rear brake fluid
13.13 Checking the brake linings of the
13.14 Changing the rear brake linings
14 WHEELS, TIRES ....................................... 111
14.1
14.2
14.3
14.4
4
in the main silencer ...................... 85
................. 85
.................. 87
engine sprocket, and chain guide ...... 91
...................... 94
................. 94
clutch lever ..................................... 95
the hydraulic clutch ......................... 96
fluid ............................................ 97
Six Days models) ............................. 98
Six Days models) ............................. 98
Checking the free travel of the hand
brake lever ...................................... 99
Adjusting free travel of hand brake
lever (All EXC models) ...................... 99
Adjusting the basic position of the
hand brake lever (All XC-W
models)......................................... 100
Checking the brake discs ................ 100
Checking the front brake fluid
level ............................................. 101
Adding front brake fluid .............. 101
Checking the front brake linings ...... 102
Changing the front brake
linings ....................................... 103
Checking the free travel of foot
brake lever .................................... 105
foot brake lever .......................... 105
level ............................................. 106
............... 107
rear brake...................................... 108
Removing the front wheel ............ 111
Installing the front wheel ............ 112
Removing the rear wheel ............. 112
Installing the rear wheel .............. 113
14.5 Checking the tire condition ............. 115
14.6 Checking the tire air pressure.......... 115
14.7 Checking spoke tension .................. 116
15 ELECTRICAL SYSTEM ............................... 117
15.1 Removing the battery
15.2 Installing the battery
15.3 Recharging the battery
15.4 Changing the main fuse .................. 120
15.5 Changing the fuses of individual
power consumers ........................... 122
15.6 Removing the headlight mask with
the headlight ................................. 123
15.7 Installing the headlight mask with
the headlight ................................. 124
15.8 Changing the headlight bulb ........... 125
15.9 Changing the turn signal bulb (All
EXC models).................................. 125
15.10 Checking the headlight setting ........ 126
15.11 Adjusting the headlight range.......... 127
15.12 Changing the combination
instrument .................................... 127
15.13 Diagnostics connector .................... 128
16 COOLING SYSTEM .................................... 129
16.1 Cooling system .............................. 129
16.2 Checking the antifreeze and
coolant level .................................. 129
16.3 Checking the coolant level .............. 130
16.4 Draining the coolant
16.5 Refilling with coolant
17 TUNING THE ENGINE............................... 134
17.1 Checking the play in the throttle
cable ............................................ 134
17.2 Adjusting the play in the throttle
cable
17.3 Setting the characteristic map of
the throttle response
17.4 Adjusting the idle speed
17.5 Programming ambient pressure ....... 137
17.6 Ignition curve plug-in connector ...... 138
17.7 Changing the ignition timing map .... 138
17.8 Checking the basic position of the
shift lever...................................... 139
17.9 Adjusting the basic position of the
shift lever
18 SERVICE WORK ON THE ENGINE .............. 140
.... 108
18.1 Changing the fuel screen
18.2 Checking 2-stroke oil level .............. 141
18.3 Priming the oil pump
18.4 Checking the gear oil level .............. 143
18.5 Changing the gear oil
18.6 Adding gear oil
.................. 117
................... 118
................ 118
................... 130
.................. 131
......................................... 134
................... 135
.............. 136
.................................. 139
............. 140
.................. 141
.................. 143
........................... 144