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6) Install each drive roll by pushing over shaft until it
butts up against locating shoulder on the drive roll
shaft. (Do not exceed maximum wire size rating of
the wire drive).
7) Install Outer Wire Guide by sliding over locating
pins and tightening in place.
8) Engage upper drive rolls if they are in the "open"
position and close Pressure Door.
TO SET IDLE ROLL PRESSURE, see "Idle Roll
Pressure Setting" in OPERATION.
GUN AND CABLE ASSEMBLIES
WITH STANDARD CONNECTION
The DH Wire Drive Heads each require a K1500 Gun
Adapter installed See "Gun Adapters" in ACCES-
SORIES section.Note
Note: When a K489-7 Fast-Mate is used a K1500 gun
adapter is not needed.
10-Series
Drive Gun Adapter
MAGNUM 200,300,400
K1500-1
K466-1 (STD)*
K1500-2
K466-10 (Tweco 4)
K1500-3
-----------------------
*Recommended Magnum Connection Kit for K679 Synergic 7F.
◊Recommended Magnum Connection Kit for 10-Series Wire Drives.
GMAW Guns
An expanding line of Magnum gun and cable assem-
blies are available to allow welding with solid and
cored electrodes using the GMAW process. See the
appropriate Magnum literature for descriptions of the
200 to 550 ampere air cooled gun and cables that are
available. Gun cable lengths range from 10 ft. (3.0 m)
to 25 ft. (7.6 m) and feed electrode sizes .025" (0.6
mm) to 3/32" (2.4 mm). The entire line of Magnum
Fast-Mate gun and cable assemblies can also be
used by installing a K489-2 Fast-Mate adapter kit.
See "Gun and Cable Assemblies with Fast-Mate
Connection" in this section for details.
Innershield Guns
K126 and K115 gun and cable assemblies are avail-
able to allow welding with Innershield electrodes. Gun
cable lengths range from 10 ft. (3.0 m) to 15 ft. (4.5 m)
The 350 ampere K126 will feed electrode sizes .062
(1.6 mm) to 3/32" (2.4 mm). The 450 ampere K115
will feed 5/64" (2.0 mm) to 3/32" (2.4 mm) electrode.
Three smoke extraction gun and cable assemblies are
available, 250 ampere K309, 350 ampere K206 and
the 500 ampere K289. All gun cable lengths are 15 ft.
(4.5 m). These guns will feed electrode sizes .062"
(1.6 mm) to 3/32" (2.4 mm) and require the use of the
K184 vacuum unit for use with the DH-10.
INSTALLATION
GMAW GUNS
MAGNUM 550
K613-1 (STD)*
◊
-------------------------
K613-7(Tweco 4)
◊
DH-10
Gun Cable Connection with Standard
Connection
1. Check that the drive rolls and guide tubes are
proper for the electrode size and type being used.
If necessary, change them per "Wire Drive Roll
Kits" in this section.
2. Lay the cable out straight. Insert the connector on
the welding conductor cable into the brass conduc-
tor block on the front of the wire drive head. Make
sure it is all the way in and tighten the hand clamp.
Keep this connection clean and bright. Connect the
trigger control cable polarized plug into the mating
5 cavity receptacle on the front of the wire drive
unit.
3. For GMA Gun Cables with separate gas fitting (DH
Drive using K1500-1 Gun Adapter), connect the
3/16" I.D. gas hose from the wire drive unit to the
gun cable barbed fitting.
GUN AND CABLE ASSEMBLIES
WITH FAST-MATE CONNECTION
(Requires K489-2 or K489-7 Fast Mate™ Adapter Kit
used with the DH K1500-1 Gun Adapter)
GMAW Guns
An expanding line of Magnum Fast-Mate™ air cooled
and water cooled gun and cable assemblies are avail-
able to allow welding with solid and cored electrodes
using the GMAW process. See the appropriate
Magnum literature for descriptions of the 200 to 400
ampere air cooled gun and cables that are available
as well as the Magnum "Super Cool" 450 ampere
water cooled gun and cable. Gun cable lengths range
from 10 ft. (3.0 m) to 25 ft. (7.6 m) and feed electrode
sizes .025" (0.6 mm) to 5/64" (20 mm).
An expanding line of Magnum X-Tractor gun and
cable assemblies provides fume extraction capability
for welding with solid and cored electrodes using the
GMAW process. See the appropriate Magnum litera-
ture for descriptions of the 250 to 400 ampere air
cooled gun and cables that are available. Gun cable
lengths range from 10 ft. (3.0 m) to 15 ft. (4.5 m) and
feed electrode sizes .035" (0.9 mm) to 1/16" (1.6 mm).
These guns require the use of either the K173-1 or
K184* vacuum units.
*Requires S14927-8 connector hose and an S20591
hose adapter.
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