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SETUP INSTRUCTIONS
2013
250 EXC-F EU
250 EXC-F AUS
250 EXC-F SIX DAYS EU
250 XCF‑W USA
Art. no. 3211915en

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Summary of Contents for KTM 250 EXC-F EU 2013

  • Page 1 SETUP INSTRUCTIONS 2013 250 EXC-F EU 250 EXC-F AUS 250 EXC-F SIX DAYS EU 250 XCF‑W USA Art. no. 3211915en...
  • Page 3 KTM accepts no liability for delivery options, deviations from illustrations and descriptions, as well as misprints and other errors.
  • Page 4: Means Of Representation

    MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 SETUP Unpacking and setting up the vehicle Packaging 2 – Remove the box and the plastic packaging. Info To avoid damaging the motorcycle during the setup, leave the protective film on the vehicle until you have finished. – Remove the separate enclosure and unpack it. Check that the scope of delivery is complete on the basis of the enclosed packing list.
  • Page 6 SETUP (XCF‑W) – Insert the indicator lamp with the brown/red and yellow/blue cable colors into socket – Insert indicator lamp LED with the white and orange cable colors into socket – Connect pull switch with the yellow and white cables. C00115-10 (All EXC‑F models) –...
  • Page 7 SETUP Info The rebound damping is located in the right fork leg (red adjust- ing screw). The compression damping is located in the left fork leg (white adjusting screw). The topmost milled groove in the fork leg must be flush with the top edge of the upper triple clamp.
  • Page 8 Read the notes in the battery package. – Charge the battery. ( p. 12) – Install the battery. ( p. 11) – Unpack and mount the KTM PowerParts included in the delivery (optional). Info Read the accompanying KTM PowerParts installation instructions.
  • Page 9 Apply the label included in the delivery (optional). – Refuel. ( p. 13) – Position all controls in their exact positions on the handlebar. Tighten all screws. – Print out the current PDI form found on KTM DEALER.NET and perform the delivery inspection.
  • Page 10 WORK Raising the motorcycle with the lift stand Note Danger of damage The parked vehicle may roll away or fall over. – Always place the vehicle on a firm and even surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (54829055000) The wheels should no longer touch the ground.
  • Page 11: Checking The Headlight Setting

    WORK Refitting the headlight mask with the headlight Main work – Connect the electric plug connector C00124-10 – Position the headlight mask and fix it with the rubber band Info Ensure that the retaining lugs engage in the fender. – Position the brake line and wiring harness.
  • Page 12 WORK – Tighten screw Installing the shock absorber Main work – Push splash protector to the side and position the shock absorber. Mount and tighten screw Guideline Screw, top shock absorber 80 Nm Loctite ® 2701 (59 lbf ft) – Mount and tighten screw Guideline 101444-11...
  • Page 13 WORK Installing the front fender – Ensure that the spacers are mounted in the fender. – Position the front fender. Mount and tighten screws Guideline Remaining screws, chassis 10 Nm (7.4 lbf ft) Info Make sure the holding lugs engage in the start number plate or headlight mask.
  • Page 14 – Do not discard batteries with the household trash. Dispose of a defective battery in an environmentally compatible manner. Give the battery to your KTM dealer or to a recycling center that accepts used batteries. Warning Environmental hazard Hazardous substances cause environmental damage.
  • Page 15: Closing Filler Cap

    WORK 3.14 Opening filler cap Danger Fire hazard Fuel is highly flammable. – Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately. –...
  • Page 16 WORK – Only refuel with clean fuel that meets the specified standards. Warning Environmental hazard Improper handling of fuel is a danger to the environment. – Do not allow fuel to get into the ground water, the ground, or the sewage system. –...
  • Page 17: Technical Data - Tightening Torques For Chassis

    TECHNICAL DATA - TIGHTENING TORQUES FOR CHASSIS – EJOT PT ® Screw, fuel pump 3 Nm (2.2 lbf ft) – Spoke nipple, front wheel M4.5 5… 6 Nm (3.7… 4.4 lbf ft) – Screw, battery terminal 2.5 Nm (1.84 lbf ft) –...
  • Page 18 SUBSTANCES Super unleaded (ROZ 95/RON 95/PON 91) According to – DIN EN 228 (ROZ 95/RON 95/PON 91) Guideline – Only use unleaded super fuel that matches or is equivalent to the specified fuel grade. – Fuel with an ethanol content of up to 10 % (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.
  • Page 19: Auxiliary Substances

    AUXILIARY SUBSTANCES Long-life grease Guideline – KTM recommends Motorex ® products. Supplier Motorex ® – Bike Grease 2000...
  • Page 20 *3211915en* 3211915en 06/2012 KTM-Sportmotorcycle AG 5230 Mattighofen/Austria Photo: Mitterbauer/KTM http://www.ktm.com...

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