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KTM 250 EXC-F Six Days 2019 Setup Instructions
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KTM 250 EXC-F Six Days 2019 Setup Instructions

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SETUP INSTRUCTIONS
2019
250 EXC‑F
250 EXC‑F Six Days
Art. no. 3213969en

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Summary of Contents for KTM 250 EXC-F Six Days 2019

  • Page 1 SETUP INSTRUCTIONS 2019 250 EXC‑F 250 EXC‑F Six Days Art. no. 3213969en...
  • Page 3 KTM accepts no liability for delivery options, deviations from figures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 SETUP 2 Unpacking and setting up the vehicle Condition Packaging V2 – Remove the box and the plastic packaging. Info An assistant prevents the motorcycle from falling over. To avoid damaging the motorcycle during the setup, leave the protective film on the vehicle until you E00851-10 have finished.
  • Page 6 2 SETUP Condition Packaging V12 – Remove the box and the plastic packaging. Info An assistant prevents the motorcycle from falling over. To avoid damaging the motorcycle during the setup, leave the protective film on the vehicle until you E00850-10 have finished.
  • Page 7 SETUP 2 (EXC‑F EU/AU/US/AR/BR) – Remove screws and take off handlebar supports. – Move the handlebar supports to the desired position and mount and tighten screws Guideline Screw, handle- 40 Nm (29.5 lbf ft) Loctite ® 243™ bar holder Info Position the left and right handlebar supports evenly.
  • Page 8 2 SETUP (250 EXC‑F Six Days EU) – Remove screws and take off the handlebar supports. – Move the handlebar supports to the desired position and mount and tighten screws Guideline Screw, handle- 40 Nm (29.5 lbf ft) Loctite ® 243™...
  • Page 9 SETUP 2 – Position the controls on the right half of the handlebar. E00468-01 (EXC‑F EU/AU/AR/BR, EXC‑F Six Days) – Position the controls on the left half of the handlebar. S01423-01 (250 EXC‑F Six Days EU) Warning Voiding of the government approval for road use and the insurance coverage If the combination switch is installed, the vehicle's approval for road use is invalidated.
  • Page 10 2 SETUP (EXC‑F EU/AU/AR/BR, EXC‑F Six Days) – Mount the turn signal switch. 402390-01 Condition Packaging V12 – Join all plug-in connectors to the connector board. – Route the cable without tension and secure with cable tie(s). S01409-10 (250 EXC‑F Six Days EU) Warning Voiding of the government approval for road use and the insurance coverage If the combination switch...
  • Page 11 SETUP 2 – Mount the mirror clamps on both sides. H01060-01 – Mount both rear mirrors with the adapter. E00474-01 – Preassemble the hand guards on the left and right. E00852-01...
  • Page 12 2 SETUP – Mount the left hand guard. – Mount the right hand guard. F01077-10 – Secure the handlebar cushion with two cable ties. – Install front fender. ( p. 24) – Install the front wheel. ( p. 24) (EXC‑F EU/AU/US/AR, EXC‑F Six Days) –...
  • Page 13 SETUP 2 Info Read the notes in the 12 V battery accessory pack. – Charge the 12 V battery. ( p. 30) (250 EXC‑F US) – Install the headlight mask with the headlight. ( p. 20) – Install the 12 V battery. ( p.
  • Page 14 2 SETUP – Remove screw – Remove screw – Pull off the side cover in area and area and remove it toward the rear. E00494-10 – Detach spring Spring hook (5030501700004) – Remove screws with the washers and take off the main silencer.
  • Page 15 SETUP 2 – Remove screws – Carefully pull the tail light cable out of the frame, paying attention to the plug as you do so. – Take off license plate holder with tail light toward the rear. S01416-10 – Remove screws and hang the tail light to the side.
  • Page 16 2 SETUP – Carefully pass the tail light cable through the frame, pay- ing attention to the plug as you do so. – Position the license plate holder on the rear. – Mount and tighten screws E00495-10 – Mount and tighten screw with the collar bushing.
  • Page 17 SETUP 2 – Position the main silencer. Mount screws with the washers, but do not tighten yet. – Attach spring Spring hook (5030501700004) – Tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis E00487-10 – Attach the side cover in area and engage it in area –...
  • Page 18 2 SETUP – Position spring as shown. Spring engages in area S01395-10 – Press the spring with special tool Footrest spring plier (79029083000) The special tool is applied to area on the footrest. – Mount pin S01396-10 – Mount the washer and splint S01397-10 –...
  • Page 19 SETUP 2 – Position spring as shown. Spring engages in area S01399-10 – Press the spring with special tool Footrest spring plier (79029083000) The special tool is applied to area on the footrest. – Mount pin F01080-10 – Mount the washer and splint F01081-10 –...
  • Page 20 2 SETUP – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Read the accompanying KTM PowerParts fitting instruc- tions. – Attach the stickers included in the scope of supply (optional). – Set the kilometers or miles. ( p.
  • Page 21 WORK 3 Raising the motorcycle with the lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (78129955100) Neither wheel is in contact with the ground.
  • Page 22 3 WORK (250 EXC‑F US) – Detach the brake line and wiring harness from the head- light mask. – Loosen rubber straps . Slide the headlight mask up and swing it forward. V00469-10 – Detach plug-in connectors and take off the headlight mask with the headlight.
  • Page 23 WORK 3 – Position the headlight mask and secure it with rubber straps The holding lugs engage in the fender. – Position the brake line and wiring harness in the brake line guide. V00469-11 Finishing work – Check the headlight setting. ( p.

  • Page 24: Tighten Screw

    3 WORK Info A change in weight on the vehicle may require a correc- tion of the headlight range. – Tighten screw Installing the shock absorber Main work – Push splash protector to the side and position the shock absorber. Mount and tighten screw Guideline Screw, top 80 Nm (59 lbf ft)
  • Page 25 WORK 3 – Tighten screws Guideline Screw, top triple 20 Nm clamp (14.8 lbf ft) – Tighten screws Guideline Screw, bottom 15 Nm triple clamp (11.1 lbf ft) V00452-11 (250 EXC‑F Six Days EU) – Position the fork legs. Bleeder screws are positioned toward the front.

  • Page 26: Tighten Screws 3 . Guideline

    3 WORK Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. – Clean the brake discs with brake cleaner when necessary. –...

  • Page 27: Remove Screws

    WORK 3 – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis V00341-10 (250 EXC‑F Six Days EU) – Position front fender. Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis K00576-10 –...
  • Page 28 3 WORK 3.12 Mounting the seat – Mount the front of the seat on the collar bushing of the fuel tank, lower the seat at the rear, and push the seat forward. – Make sure that the seat is correctly locked in. V00343-10 –...
  • Page 29 WORK 3 Main work (EXC‑F EU/AU/US/AR, EXC‑F Six Days) Warning Risk of injury 12 V batteries contain harmful sub- stances. – Keep 12 V batteries out of the reach of chil- dren. – Keep sparks and open flames away from 12 V F00138-10 batteries.
  • Page 30 3 WORK (250 EXC‑F BR) Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of chil- dren. – Wear suitable protective clothing and safety glasses. – Avoid contact with battery acid and battery gases.
  • Page 31 WORK 3 Guideline Screw, battery termi- 2.5 Nm (1.84 lbf ft) Contact disks must be mounted under screws cable sockets with the claws toward the battery termi- nal. Finishing work – Mount the seat. ( p. 26) 3.15 Charging the 12 V battery (EXC‑F EU/AU/US/AR, EXC‑F Six Days) Warning Risk of injury 12 V batteries contain harmful substances.
  • Page 32 3 WORK (250 EXC‑F US) – Turn the ignition key in the ignition lock to the position while the engine is idling. – Remove the seat. ( p. 25) – Remove the 12 V battery. ( p. 26) Main work –...
  • Page 33 WORK 3 Note Environmental hazard 12 V batteries contain environmentally hazardous materials. – Do not dispose of 12 V batteries as household waste. – Dispose of 12 V batteries at a collection point for used batteries. Note Environmental hazard Hazardous substances cause environmental damage. –...
  • Page 34 3 WORK Finishing work – Install the 12 V battery. ( p. 28) – Mount the seat. ( p. 26) 3.17 Removing the fuel tank Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. –...
  • Page 35 WORK 3 – Mount wash cap set Wash cap set (81212016100) (250 EXC‑F US) – Thoroughly clean the plug-in connection of the fuel line using compressed air. Info Under no circumstances should dirt enter into the fuel line. Dirt in the fuel line clogs the injection valve! –...

  • Page 36: Mount And Tighten Screws

    3 WORK 3.18 Installing the fuel tank Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not refuel the vehicle in the vicinity of open flames or lit cigarettes. –...
  • Page 37 WORK 3 (EXC‑F EU/AU/AR/BR, EXC‑F Six Days) – Plug in connector for the fuel pump. – Remove the wash cap set. – Thoroughly clean the plug-in connection of the fuel line using compressed air. Info Under no circumstances should dirt enter into the fuel line.
  • Page 38 3 WORK Main work (EXC‑F EU/AU/AR/BR, EXC‑F Six Days) – Check throttle cable routing. Both throttle cables must be routed, side by side, on the back of the handlebars and above the fuel tank bracket, to the throttle valve body. Both throttle cables must be secured behind the rubber strap of the fuel tank sup- port.
  • Page 39 WORK 3 3.20 Installing the engine guard (250 EXC‑F AU, 250 EXC‑F Six Days EU) – Attach the engine guard on the frame at the rear and swing up at the front. – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis H01638-10...
  • Page 40 3 WORK 3.22 Closing the fuel tank filler cap – Mount fuel tank filler cap and turn it clockwise until the release button engages. Info Route fuel tank breather hose without kinks. M01472-11 3.23 Refueling Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled.
  • Page 41 WORK 3 – Fill the fuel tank with fuel up to level Guideline 35 mm (1.38 in) Level Total fuel tank 8.5 l Super unleaded capacity, approx. (2.25 US gal) (ROZ 95/RON 95/PON 91) p. 44) (EXC‑F EU/AU/US/AR, 401226-10 EXC‑F Six Days) Total fuel tank Super unleaded, capacity, approx.
  • Page 42 3 WORK 3.25 Setting the combination instrument Info When the vehicle is delivered, only the SPEED/H and SPEED/ODO display modes are activated. Condition The motorcycle is stationary. – Repeatedly press the button briefly until H appears at the bottom right of the display. –...
  • Page 43 WORK 3 Info The seconds can only be set to zero. If no button is pressed for 15–20 seconds, or if an impulse comes from the wheel speed sensor, the settings are automatically saved and the setup menu is closed.

  • Page 44: Technical Data

    4 TECHNICAL DATA Chassis tightening torques EJOT PT Remaining screws, chassis ® K60x25‑Z 2 Nm (1.5 lbf ft) Screw, active carbon filter 5 Nm (3.7 lbf ft) (250 EXC‑F US) EJOT PT Screw, combination switch ® K50x18 T20 2 Nm (1.5 lbf ft) (250 EXC‑F Six Days EU) EJOT PT Screw, pressure regulator...
  • Page 45 TECHNICAL DATA 4 Screw, engine brace 25 Nm (18.4 lbf ft) Loctite ® 2701™ Screw, fork stub 15 Nm (11.1 lbf ft) Screw, front brake caliper 25 Nm (18.4 lbf ft) Loctite ® 243™ Screw, handlebar clamp 20 Nm (14.8 lbf ft) Screw, manifold on cylinder head 15 Nm (11.1 lbf ft) brace...
  • Page 46 5 SUBSTANCES Super unleaded (ROZ 95/RON 95/PON 91) Standard/classification – DIN EN 228 (ROZ 95/RON 95/PON 91) Guideline – Only use unleaded super fuel that matches or is equivalent to the specified fuel grade. – Fuel with an ethanol content of up to 10 % (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.

  • Page 47: Auxiliary Substances

    AUXILIARY SUBSTANCES 6 Long-life grease Recommended supplier MOTOREX ® – Bike Grease 2000...
  • Page 48 *3213969en* 3213969en 06/2018 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KTM http://www.ktm.com...

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250 exc-f eu 2019250 exc-f au 2019250 exc-f 2019250 exc-f ar 2019250 exc-f br 2019250 exc-f six days eu 2019 ... Show all