Related Manuals for Toro 30381
Summary of Contents for Toro 30381
- Page 1 Form No. 3383-165 Rev A Groundsmaster ® 7210 Traction Unit Model No. 30381—Serial No. 314000001 and Up *3383-165* A Register at www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
This product complies with all relevant European directives; Whenever you need service, genuine Toro parts, or additional for details, please see the separate product specific Declaration information, contact an Authorized Service Dealer or Toro of Conformity (DOC) sheet. Customer Service and have the model and serial numbers of your product ready. -
Page 3: Table Of Contents
Safety ................4 Checking the Fuses..........51 Safe Operating Practices........... 4 Drive System Maintenance .........52 Toro Riding Mower Safety ........5 Checking the Tire Pressure ........52 Sound Power Level ..........6 Replacing the Caster Wheels and Bearings ....52 Sound Pressure Level..........6 Cooling System Maintenance ........53... -
Page 4: Safety
Safety • Thoroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by the machine. Improperly using or maintaining the machine can result • Replace faulty silencers/mufflers. in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the •... -
Page 5: Toro Riding Mower Safety
Toro Riding Mower Safety flammable and the vapors are explosive. • Extinguish all cigarettes, cigars, pipes, and other sources The following list contains safety information specific to Toro of ignition. products or other safety information that you must know that •... -
Page 6: Sound Power Level
This unit has a guaranteed sound power level of 102 dBA, • Use only genuine Toro replacement parts to ensure that which includes an Uncertainty Value (K) of 1 dBA. original standards are maintained. Sound power level was determined according to the •... -
Page 7: Vibration Level
This unit has a sound pressure level at the operator’s ear of 87 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound pressure level was determined according to the procedures outlined in EN 836. Vibration Level Note: The data contained in this section only pertains to units marked with the CE logo. -
Page 8: Slope Indicator
Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. -
Page 9: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 107-2908 1. Thrown object hazard—keep bystanders a safe distance from the machine. - Page 10 110-8254 1. Engine–Stop 3. Engine—Start 2. Engine—Run 110-8253 1. PTO–Off 4. Continuous variable setting 110-9796 2. PTO—On 5. Slow 3. Fast 1. Read the Operator's Manual for information on fuses. 110-8252 3. Hydraulic oil 5. Engine coolant 1. Read the Operator's Manual. 2.
- Page 11 120-9196 1. Forward 3. Slow 5. Reverse 7. Read the Operator's Manual for more information on the hydraulic oil. 2. Fast 4. Neutral 6. Tow valve location; torque the tow valves to 6.78 ± 1.13 N⋅m (60 ± 10 in-lbs). 100-6578 93-7818 1.
- Page 12 106-9206 1. Wheel torque specifications 2. Read the Operator's Manual. 107-3069 1. Warning–there is no rollover protection when the roll bar is down. 2. To avoid injury or death from a rollover accident, keep the roll bar in the raised and locked position and wear the seat belt.
- Page 13 106-9290 1. Inputs 5. In seat 9. Outputs 13. Start 2. Not active 6. Power Take-off (PTO) 10. Power Take Off (PTO) 14. Power 3. High temperature shutdown 7. Parking brake Off 11. Start 4. High temperature warning 8. Neutral 12.
- Page 14 107-1866 1. Tipping hazard and sliding or loss of control hazard, drop-offs—do not turn sharply while traveling fast, instead, slow down and turn gradually, do not operate the machine near drop-offs, slopes greater than 15 degrees, or water; keep a safe distance from drop-offs. 2.
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Page 15: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Adjust the ROPS. – No parts required Install weights. Check the hydraulic fluid, engine oil, – No parts required and coolant levels. -
Page 16: Installing Weights (For Ce Compliance)
Traction Unit and Road Light Kit Groundsmaster 7200/7210 0 lb (0 kg) 0 lb (0 kg) 0 lb (0 kg) Traction Unit and Jack Stand Contact your Authorized Toro Distributor to obtain the appropriate kits and weights for your machine. -
Page 17: Checking Fluid Levels
3. Carefully fill each cell with electrolyte until the plates are covered with about 6 mm (1/4 inch) of fluid (Figure Checking Fluid Levels No Parts Required Procedure 1. Check the hydraulic fluid level before starting the engine; refer to Checking the Hydraulic System (page 30). -
Page 18: Installing The Mower Deck/Polar Trac
Note: Ensure that the battery cables are routed away WARNING from any sharp edges or moving parts. CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related Installing the Mower accessories contain lead and lead compounds, chemicals known to the State of California Deck/Polar Trac to cause cancer and reproductive harm. - Page 19 4. Roll the deck and frame into position and install the 5 bolts (3/4 inch), washers and nuts that connect the deck frame to the rear frame. 5. Remove the mounting bracket and support tube to gain access to the bolts on the right-hand side (Figure 9). Figure 11 Figure 9 1.
- Page 20 Installing the Polar Trac Kit 1. Remove the traction unit from the shipping pallet. 2. Place a jack stand under each wheel motor and a floor jack under the rear bumper (Figure 15) or suspend the traction unit from an overhead hoist. Figure 13 1.
- Page 21 5. Route the hoses as follows: A. Route the tank hose under the lift cylinder and between the cylinder-mounting brackets to the valve (Figure 19). B. Route the pressure hose along side the PTO shaft to the valve (Figure 19). Note: To emphasize the hose routing, the hoses are shown without the hose covers installed.
- Page 22 9. Adjust the floor jack to install the bolts (3/4 inch) on each side (Figure 22). Torque the bolts to 265 ft-lb (359 N-m). Figure 22 1. Coupler pin 2. Bolt (3/4 inch) Figure 20 1. Tank hose 4. Bolt (5/16 inch) Note: The rear tires will need to be removed to torque 2.
- Page 23 14. Tighten the bolts and nuts securing the rear-cab mounts to the ROPS posts (Figure 26). 15. Adjust the floor jack if the bolts are binding and difficult to remove. Figure 24 1. Jacking bolts 2. Cab-jack tube Figure 26 12.
- Page 24 Figure 28 1. Pressure hose 2. Tank hose 18. Raise the rear of the machine until 2 jack stands can be positioned under the rear tube at a height that supports Figure 27 the rear tires 25 to 76 mm (1 to 3 inches) off of the 1.
- Page 25 21. Raise the floor jack until the front tires are off of the ground high enough to install the track beneath them, and support the frame with jack stands. 22. Remove the front and center tires from the winter assembly (Figure 30). Figure 32 26.
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Page 26: Reading The Manuals And Viewing The Training Materials
Figure 34 1. Mounting screws 2. Floor-plate cover Figure 36 29. Connect the cab pressure and return hoses to the quick 1. Cab wire harness 2. Harness connector on the couplers on the rear frame mount (Figure 35). connector rear-frame mount 31. -
Page 27: Product Overview
Parking Brake Lever Product Overview Whenever the engine is shut off, engage the parking brake to prevent accidental movement of the machine. To engage the parking brake, pull the parking brake lever rearward and up (Figure 39). To release the parking brake, push the parking brake lever forward and down. -
Page 28: Specifications
The Charge Indicator its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved Illuminates when the system charging circuit malfunctions. attachments and accessories. -
Page 29: Operation
Operation • Painted surfaces may be damaged by biodiesel blends. • Monitor seals, hoses, gaskets in contact with fuel as they Note: Determine the left and right sides of the machine may be degraded over time. from the normal operating position. •... -
Page 30: Filling The Fuel Tank
Filling the Fuel Tank Using the Rollover Protection System (ROPS) 1. Park the machine on a level surface. Important: The fuel tanks are connected, but the WARNING fuel does not transfer quickly from one tank to the other. It is important when filling that you park To avoid injury or death from rollover: keep the on a level surface. -
Page 31: Think Safety First
Think Safety First 2. Lower the roll bar to the down position (Figure 43). Please read all safety instructions and symbols in the safety section. Knowing this information could help you or bystanders avoid injury. DANGER Operating on wet grass or steep slopes can cause sliding and loss of control. -
Page 32: Operating The Parking Brake
Releasing the Parking Brake The use of protective equipment for eyes, ears, feet and head is recommended. Push forward and down on the parking brake lever to release the parking brake (Figure 46). Operating the Parking Brake Always set the parking brake when you stop the machine or leave it unattended. -
Page 33: Driving The Machine
Stopping the Engine 5. Move the throttle lever midway between the Fast and Slow positions (Figure 47). 1. Disengage the PTO, move the motion control levers to the neutral locked position, set the parking brake, and 6. Turn the ignition key clockwise to the Run position move the throttle lever to the Slow position. -
Page 34: Stopping The Machine
Operating the Mower Note: The farther you move the traction control levers in either direction, the faster the machine will move in that direction. Raising and Lowering the Mower with the Deck Lift Switch The deck-lift switch raises and lowers the mower deck (Figure 50). -
Page 35: Using The Safety Interlock System
Engaging the Power Take Off (PTO) Using the Safety Interlock System The power take off (PTO) switch starts and stops the mower blades and some powered attachments. CAUTION 1. If the engine is cold, allow the engine to warm up 5 to 10 minutes before engaging the PTO. -
Page 36: Testing The Safety Interlock System
Testing the Safety Interlock System Service Interval: Before each use or daily Test the safety interlock system before you use the machine each time. If the safety system does not operate as described below, have an Authorized Service Dealer repair the safety system immediately. - Page 37 Refer to Figure 53 for a description of what each light means. For details on using the rest of the SCM functions, refer to the Service Manual, available through your Authorized Toro Distributor.
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Page 38: Positioning The Seat
Positioning the Seat Changing the Seat Position The seat can move forward and backward. Position the seat where you have the best control of the machine and are most comfortable. 1. To adjust, move the lever sideways to unlock the seat (Figure 54). -
Page 39: Pushing The Machine By Hand
Pushing the Machine by Hand Loading Machines Important: Never tow the machine because hydraulic Use extreme caution when loading units on trailers or trucks. damage may occur. One full-width ramp that is wide enough to extend beyond the rear tires is recommended instead of individual ramps for each side of the unit (Figure 58). -
Page 40: Transporting The Machine
Figure 58 1. Trailer 3. Not greater than 15 degrees 2. Full-width ramp 4. Full-width ramp—side view Transporting the Machine G020874 Figure 59 WARNING 2. Rear tie-downs 1. Front tie-down (left side shown) Driving on the street or roadway without turn signals, lights, reflective markings, or a slow moving vehicle emblem is dangerous and can lead to accidents causing personal injury. -
Page 41: Maintenance
• Drain and clean the fuel tank. Every 2 years • Flush and replace cooling system fluid. Important: Refer to your Engine Operator's Manual for additional maintenance procedures. A detailed Service Manual is also available for purchase from your Authorized Toro Distributor. -
Page 42: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check Safety Interlock Operation Check Grass Deflector in Down Position (if applicable) Check Parking Brake Operation Check Fuel Level Check Hydraulic Oil Level Check Engine Oil Level Check Cooling System Fluid... -
Page 43: Premaintenance Procedures
CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Figure 60 Service Interval Chart Premaintenance Lubrication Procedures Greasing the Bearings and... - Page 44 Figure 61...
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Page 45: Servicing The Mower Deck Gear Box Lubricant
Figure 62 Checking the Mower Deck Gear Box Note: Bearing life can be negatively affected by improper wash down procedures. Do not wash down the unit when it Lubricant is still hot and avoid directing high-pressure or high volume Service Interval: Every 150 hours spray at the bearings or seals. -
Page 46: Engine Maintenance
Engine Maintenance 6. Remove the dipstick/fill plug from the top of the gear box (Figure 63) and make sure that the lubricant is between the marks on the dipstick. Checking the Air Cleaner 1. Check the air cleaner body for damage, which could possibly cause an air leak. -
Page 47: Servicing The Engine Oil
Preferred oil: SAE 15W-40 (above 0°F (-17°C) • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Note: Toro Premium Engine oil is available from your distributor in either 15W-40 or 10W-30 viscosity. See the parts catalog for part numbers. 1. Park the machine on a level surface, lower the mower... -
Page 48: Fuel System Maintenance
Changing the Engine Oil And Filter Fuel System Service Interval: After the first 50 hours Maintenance Every 150 hours Note: Refer to Adding Fuel (page 29) for proper fuel Change the oil and filter initially after first 50 hours of recommendations. -
Page 49: Cleaning The Fuel Tank
6. Install the filter canister by hand until the gasket CAUTION contacts mounting surface, then rotate it an additional The engine may start during this procedure. 1/2 turn. Moving fans and belts in a running engine can 7. Tighten the drain plug on the bottom of the filter severely injure you or bystanders. -
Page 50: Bleeding Air From The Injectors
Bleeding Air from the Injectors Electrical System Maintenance Note: Use this procedure only if the fuel system has been purged of air through normal priming procedures and engine will not start; refer to Bleeding the Fuel System (page 49). Important: Whenever working with the electrical system, always disconnect the battery cables, negative 1. -
Page 51: Storing The Battery
WARNING Incorrect battery cable routing could damage the machine and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. • Always connect the positive (red) battery cable before connecting the negative (black) cable. -
Page 52: Drive System Maintenance
Important: Ensure that the seal lips are not 1. Obtain a new caster wheel assembly, cone bearings, and folded inward. bearing seals from your Authorized Toro Distributor. 7. Install the caster-wheel assembly between the castor 2. Remove the locknut from the bolt holding the caster fork and secure it in place with the bolt and locknut. -
Page 53: Cooling System Maintenance
Cooling System 1. Check the level of the coolant in the expansion tank (Figure 74). The coolant level should be between the Maintenance marks on the side of the tank. DANGER Discharging hot pressurized coolant or touching hot radiator and surrounding parts can cause severe burns. -
Page 54: Brake Maintenance
Brake Maintenance 3. After the radiator is thoroughly cleaned, clean out debris that may have collected in the channel at the radiator base. Adjusting the Parking Brake 4. Close the hood. Interlock Switch 1. Stop the machine, move the deck lift switch fully into the neutral-locked position, set the parking brake, and remove the ignition key. -
Page 55: Belt Maintenance
Belt Maintenance Note: Make sure that the brake-shaft sensor does not contact the switch plunger. 5. Secure the switch jam nuts. Checking the Alternator Belt 6. Test the adjustment as follows: Service Interval: Every 100 hours A. Ensure that the parking brake is engaged and you Check the condition and tension of the belts (Figure 77) after are not sitting on the seat, then start the engine. -
Page 56: Controls System Maintenance
Controls System drive belt to release the belt tension and allow the belt to be slipped off the pulleys. Maintenance Adjusting the Control Lever Neutral Interlock Switch 1. Stop the machine, move the deck lift switch fully into the neutral-locked position, set the parking brake, and remove the ignition key. -
Page 57: Adjusting The Control Lever Neutral Return
Adjusting the Control Lever Neutral Return If the motion control levers do not align with the neutral slots when released from the reverse drive position, adjustment is required. Adjust each lever, spring, and rod separately. 1. Disengage the PTO, move the control lever to the neutral locked position, and set the parking brake. -
Page 58: Adjusting The Traction Drive For Neutral
Adjusting the Traction Drive 6. Check where the control lever is relative to notch in console (Figure 83). for Neutral Note: It should be centered allowing lever to pivot This adjustment must be made with drive wheels turning. outward to the neutral lock position. DANGER Mechanical or hydraulic jacks may fail to support the machine and cause a serious injury. -
Page 59: Adjusting The Maximum Ground Speed
13. Lower the seat into position. 14. Remove the jack stands. Adjusting the Maximum Ground Speed 1. Disengage the PTO, move the motion control levers to the neutral locked position, and set the parking brake. 2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. -
Page 60: Adjusting The Tracking
5. Thread the stop bolt all the way in (away from the control lever). 6. Push the control lever all the way forward until it stops and hold it there. 7. Thread the stop bolt out (toward the control lever) until there is a gap of 0.060 inch (1.5 mm) between the head of the stop bolt and the control lever. -
Page 61: Hydraulic System Maintenance
See the parts documentation or Toro distributor for part numbers.) 4. Raise the seat to access the hydraulic fluid tank. Alternative fluids: If the Toro fluid is not available, you can 5. Remove the hydraulic fill cap (Figure 89) from the filler use Mobil® 424 hydraulic fluid. -
Page 62: Changing The Hydraulic Oil And Filter
Changing the Hydraulic Oil Cleaning And Filter Cleaning Under the Mower Service Interval: After the first 200 hours Every 800 hours Service Interval: Before each use or daily 1. Disengage the PTO, move the motion control levers to Remove the grass buildup under the mower daily. the neutral locked position, and set the parking brake. -
Page 63: Storage
C. Coat the cable terminals and battery posts with • Radiator and radiator screen Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. • Underneath the deck D. Slowly recharge the battery for 24 hours every 60 •... - Page 64 Notes:...
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- Page 67 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
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Page 68: The Toro Total Coverage Guarantee
Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.