Related Manuals for Toro 30381N
Summary of Contents for Toro 30381N
- Page 1 Form No. 3383-169 Rev A Groundsmaster ® 7210 Traction Unit Model No. 30381N—Serial No. 314000001 and Up *3383-169* A Register at www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
If you require a spark arrester, contact your Authorized Toro Service Dealer. Genuine Toro spark arresters are approved by the USDA Figure 1 Forestry Service. 1. Model and serial number location... -
Page 3: Table Of Contents
Contents Adjusting the Control Lever Neutral Interlock Switch ...............40 Adjusting the Control Lever Neutral Return ....40 Introduction ..............2 Adjusting the Traction Drive for Neutral....41 Safety ................4 Adjusting the Maximum Ground Speed .....42 Safe Operating Practices........... 4 Adjusting the Tracking ..........43 Safety and Instructional Decals ......... -
Page 4: Safety
Preparation Safety • While operating, always wear substantial footwear and This machine meets or exceeds ANSI B71.4-2004 long trousers. Do not operate the equipment when specifications in effect at the time of production. barefoot or wearing open sandals. • Thoroughly inspect the area where the equipment is to Improper use or maintenance by the operator or owner can be used and remove all objects which may be thrown by result in injury. -
Page 5: Maintenance And Storage
• Disengage drive to attachments when transporting, not in • Use only genuine Toro replacement parts to ensure that use or any time the attachment is in the raised position. original standards are maintained. • Stop the engine and disengage drive to attachment: –... -
Page 6: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 110-9772 1. Warning—read the Operator's Manual before operating and 8. - Page 7 110-9796 1. Read the Operator's Manual for information on fuses. 110-8253 1. PTO–Off 4. Continuous variable 106-6755 setting 1. Engine coolant under 3. Warning—do not touch the 2. PTO—On 5. Slow pressure. hot surface. 3. Fast 2. Explosion hazard—read 4. Warning—read the the Operator's Manual.
- Page 8 106-9290 1. Inputs 5. In seat 9. Outputs 13. Start 2. Not active 6. Power Take-off (PTO) 10. Power Take Off (PTO) 14. Power 3. High temperature shutdown 7. Parking brake Off 11. Start 4. High temperature warning 8. Neutral 12.
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Page 9: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Check the hydraulic fluid, engine oil, – No parts required and coolant levels. – No parts required Activate and charge the battery Mower Deck or Polar Trac Kit (sold Install the mower deck/Polar Trac. -
Page 10: Checking Fluid Levels
3. Carefully fill each cell with electrolyte until the plates are covered with about 1/4 inch (6 mm) of fluid (Figure Checking Fluid Levels No Parts Required Procedure 1. Check the hydraulic fluid level before starting the engine, refer to Checking the Hydraulic Fluid Level in Hydraulic System Maintenance. -
Page 11: Installing The Mower Deck/Polar Trac
WARNING Battery terminals or metal tools could short against metal tractor components causing sparks. Sparks can cause the battery gasses to Installing the Mower explode, resulting in personal injury. Deck/Polar Trac • When removing or installing the battery, do not allow the battery terminals to touch Parts needed for this procedure: any metal parts of the tractor. - Page 12 Remove the lift cylinder pins to gain access to the bolts on the right hand side. Torque the bolts to 265 foot pounds. G024845 Figure 9 Figure 7 1. Deck frame 5. Self tapping screw 1. 3 mounting bolts (3/4 inch), washers and nuts (Left side) 2.
- Page 13 Figure 13 1. Deck lift cylinder 3. Screw 2. Retaining ring 4. Cylinder pin & screw Figure 11 11. Position the ROPS assembly onto the ROPS posts. 1. Drive shaft 3. Bolt Install the bolt, nut, hair pin cotter and pin securing 4.
- Page 14 Figure 17 Figure 15 1. Drive shaft 2. Frame tube 1. Rear bumper 2. Floor jack Note: If the rear of the cab is not high enough to clear 3. Remove the two screws securing the winter frame floor the control handles, evenly tighten the jacking bolts plate cover to the floor and remove the plate (Figure on each side of the cab jack tube to raise the rear of 16).
- Page 15 Figure 21 1. Coupler pin Figure 19 8. Adjust the floor jack or rock the cab with your hands 1. Tank hose 2. Pressure hose as required to install the bolts (3/4 inch) on each side (Figure 22). Torque the bolts to 359 N-m (265 ft-lb). 6.
- Page 16 Figure 25 1. Rubber mount 2. 2.2 cm (0.875 inch) Figure 23 12. Tighten the bolts and nuts securing the rear cab mounts 1. Cab mount 2. Rubber mount to the ROPS posts (Figure 26 ). Adjust the floor jack if the bolts are binding and difficult to remove.
- Page 17 Figure 29 Figure 27 1. Washer & nut on the bogie pivot stud 1. Jacking bolts 2. Cab jack tube 18. Raise the floor jack until the front tires are off of the 14. Connect the hydraulic pressure hose to the valve hard ground high enough to install the track beneath them line and the tank hose to the valve (Figure 28).
- Page 18 Figure 31 22. Adjust the floor jack to a suitable height to install the center tire. Lift the center of the track enough to install Figure 33 the center tire. Torque the lug nuts to 88 to 115 N-m 1. Access covers (65 to 85 ft-lb).
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Page 19: Product Overview
Product Overview Controls Become familiar with all the controls before you start the engine and operate the machine (Figure 37). Figure 35 1. Pressure hose 2. Return hose Figure 37 Tractor Control Panel 27. Remove the cap and plug the cab wire harness connector into the harness on the rear frame mount 1. -
Page 20: Oil Pressure Warning Light
continue to run. If the machine is not stopped and the coolant temperature rises another 20° F, the engine will stop. Important: If the attachment shuts down and the temperature warning light is on, push PTO knob down, drive to a safe flat area, move the throttle lever to the Slow position, move the motion control levers into the neutral locked position, and engage the parking brake. -
Page 21: Operation
Operation DANGER In certain conditions, fuel is extremely flammable Note: Determine the left and right sides of the machine and highly explosive. A fire or explosion from fuel from the normal operating position. can burn you and others and can damage property. •... -
Page 22: Checking The Engine Oil Level
3. Clean around each fuel tank cap and remove the cap. DANGER Important: Do not open the fuel tanks when Operating on icy or steep slopes can cause sliding parked on a hill. The fuel could spill out. and loss of control. 4. -
Page 23: Operating The Parking Brake
Operating the Parking Brake Starting the Engine 1. Sit on the seat and fasten the seat belt. Always set the parking brake when you stop the machine or leave it unattended. 2. Ensure that the motion controls are in the neutral locked position. -
Page 24: Driving The Machine
8. Leave the throttle midway between the Slow and Fast positions until the engine and hydraulic system warm CAUTION Shut the engine off and wait for all moving parts to stop before checking for oil leaks, loose parts, or other malfunctions. Driving the Machine The throttle control regulates the engine speed as measured in rpm (revolutions per minute). -
Page 25: The Safety Interlock System
SCM functions, refer to the Service the PTO to off. Move either motion control lever (out Manual, available through your Authorized Toro Distributor. of neutral locked position). Try starting the engine; the engine should not crank. Repeat for other control lever. -
Page 26: Positioning The Seat
Figure 48 1. High temperature shutdown—the engine temperature has exceeded safe levels and the engine has been shut down. Check the cooling system. G006855 2. High temperature warning—the engine temperature is Figure 49 approaching unsafe levels and the PTO has been shut down. -
Page 27: Unlatching The Seat
Changing the Lumbar Support 2. Lift the seat. 3. Rotate both by-pass valves counterclockwise 2 turns The back of the seat can be adjusted to provide a customized (Figure 52). lumbar support for your lower back. This allows hydraulic fluid to by-pass the pump To adjust it, turn the knob under the left-side arm rest, in enabling the tracks to turn. -
Page 28: Transporting The Machine
the ramp extends up the slope. This will minimize the ramp Ensure that the trailer or truck has all necessary lighting and angle. The trailer or truck should be as level as possible. marking as required by law. Please carefully read all the safety instructions. - Page 29 5. If the attachment is powered by hydraulics, connect the hydraulic coupler on the attachment to those on the front lift arm. Important: Ensure that the couplers are clean before connecting them to prevent hydraulic system contamination. 6. If the attachment is powered by the PTO, extend the attachment PTO shaft and insert it onto the machine PTO shaft (Figure 57).
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Page 30: Maintenance
Manual is also available for purchase from your Authorized Toro Distributor. Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. -
Page 31: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check Safety Interlock Operation Check Parking Brake Operation Check Fuel Level Check Hydraulic Oil Level Check Engine Oil Level Check Cooling System Fluid Level Check Drain Water/Fuel... -
Page 32: Premaintenance Procedures
Premaintenance Lubrication Procedures Greasing the Bearings and Important: The fasteners on the covers of this machine Bushings are designed to remain on the cover after removal. Loosen all of the fasteners on each cover a few turns so Service Interval: Every 50 hours (Grease more frequently that the cover is loose but still attached, then go back when operating conditions are extremely and loosen them until the cover comes free. -
Page 33: Engine Maintenance
Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) 3. Before removing the filter, use low pressure air (40 psi, Note: Toro Premium Engine oil is available from your clean and dry) to help remove large accumulations of distributor in either 15W-40 or 10W-30 viscosity. See the debris packed between outside of primary filter and parts catalog for part numbers. -
Page 34: Changing The Engine Oil And Filter
The oil level should be up to the Full mark on the dipstick. Figure 61 2. Drain plug 1. Oil filter 4. Clean the area around the drain plug. Figure 60 5. Remove the drain plug and allow the oil to flow into 1. -
Page 35: Fuel System Maintenance
Fuel System 5. Lubricate the gasket on the filter canister with clean oil. 6. Install the filter canister by hand until the gasket Maintenance contacts mounting surface, then rotate it an additional 1/2 turn. Note: Refer to Adding Fuel for proper fuel 7. -
Page 36: Bleeding Air From The Injectors
CAUTION CAUTION The engine may start during this procedure. The engine may start during this procedure. Moving fans and belts in a running engine can Moving fans and belts in a running engine can severely injure you or bystanders. severely injure you or bystanders. Keep hands, fingers, loose clothing/jewelry, Keep hands, fingers, loose clothing/jewelry, and hair away from the engine fan and belt... -
Page 37: Electrical System Maintenance
Electrical System WARNING Maintenance Incorrect battery cable routing could damage the machine and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in Important: Whenever working with the electrical personal injury. system, always disconnect the battery cables, negative (-) cable first, to prevent possible wiring damage from •... -
Page 38: Cooling System Maintenance
Cooling System 1. Check the level of the coolant in the expansion tank (Figure 66). The coolant level should be between the Maintenance marks on the side of the tank. DANGER Discharge of hot pressurized coolant or touching hot radiator and surrounding parts can cause severe burns. -
Page 39: Brake Maintenance
Brake Maintenance 3. After the radiator is thoroughly cleaned, clean out debris that may have collected in the channel at the radiator base. Adjusting the Parking Brake 4. Close the hood. Interlock Switch 1. Stop the machine, move the control levers fully into the neutral-locked position, set the parking brake, and remove the ignition key. -
Page 40: Belt Maintenance
Belt Maintenance Controls System Maintenance Checking the Alternator Belt Tension Adjusting the Control Lever Neutral Interlock Switch Service Interval: After the first 10 hours Every 200 hours 1. Stop the machine, move the control levers fully into the neutral-locked position, set the parking brake, and 1. -
Page 41: Adjusting The Traction Drive For Neutral
1. Disengage the PTO, move the motion control levers to 8. Applying slight rearward pressure on the motion the neutral locked position and set the parking brake. control lever, turn the head of the adjustment bolt in the appropriate direction until the control lever is 2. -
Page 42: Adjusting The Maximum Ground Speed
6. Move the motion control lever forward and reverse, 13. Remove the jack stands. then back to neutral. The wheel must stop turning or slightly creep in reverse. Adjusting the Maximum Ground Speed Note: If you wish to reduce the maximum machine speed, set the speed for both control levers as directed below, then back each stop bolt out an equal amount toward the control lever until you reach the maximum speed you desire (you will... -
Page 43: Adjusting The Tracking
10. Lower the seat. Adjusting the Tracking 1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. 2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. -
Page 44: Hydraulic System Maintenance
(Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) Alternate fluids: If the Toro fluid is not available, Mobil® 424 hydraulic fluid may be used. Note: Toro will not assume responsibility for damage caused by improper substitutions. -
Page 45: Storage
Checking the Hydraulic Fluid. brush and baking soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. D. Slowly recharge the battery for 24 hours every 60 days to prevent lead sulfation of the battery. - Page 46 8. Check the oil filler cap and fuel tank cap to ensure they are securely in place.
- Page 47 Notes:...
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Page 48: The Toro Total Coverage Guarantee
Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.