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TRAINING MANUAL FAMILY: Wall Hang boiler UNIT: Conventional Compact MODELS: ALTEAS X FF/CF GENUS X FF/CF RELEASE: 29.11.2016...
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Training manual ALTEAS X and GENUS X 29/11/2016 Modified fan management and parameter 222 (error fixing) 05/09/2016 External by-pass 12/07/2016 Document creation VERSION DATA NAME MODIFICATION Pag. 2 di 84...
Training manual ALTEAS X and GENUS X INDEX GENERAL INFORMATION ..........................5 SIZES AND DIMENSIONS ..........................5 SEALED CHAMBER ASSEMBLY VIEW (FF) – TILL JULY 2016 ............... 6 SEALED CHAMBER ASSEMBLY VIEW (FF) – FROM AUGUST 2016............7 OPEN CHAMBER ASSEMBLY VIEW (CF) ....................8 HYDRAULIC SCHEMES –...
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Training manual ALTEAS X and GENUS X 5.8.1 Post-ventilation ............................48 EXHAUSTIC CONTROL (CF ) ..................... 49 OPEN CHAMBER 5.10 EXHAUST SYSTEMS ( FF) ....................50 SEALED CHAMBER 5.11 EXHAUST SYSTEMS (CF )....................52 OPEN CHAMBER ELECTRIC AND ELECTRONIC SYSTEM ....................... 53 MAIN CARD ..............................
Training manual ALTEAS X and GENUS X 1 GENERAL INFORMATION SIZES AND DIMENSIONS CAPTION System delivery Hot water outlet Gas inlet Cold water inlet Heating system return Safety valve (3bar) Drain valve Pag. 5 di 84...
Training manual ALTEAS X and GENUS X SEALED CHAMBER ASSEMBLY VIEW (FF) – TILL JULY 2016 CAPTION Flue connector Filling Tap Air pressure switch CH Filter Air pressure switch pressure intake Sanitary flow switch condensate exhaust Main Heat Exchanger Pump NTC1 heating delivery temperature Heating minimum pressure sensor probe...
Training manual ALTEAS X and GENUS X SEALED CHAMBER ASSEMBLY VIEW (FF) – FROM AUGUST 2016 CAPTION Flue connector Filling Tap Air pressure switch CH Filter Air pressure switch pressure intake Sanitary flow switch condensate exhaust Main Heat Exchanger Pump NTC1 heating delivery temperature Heating minimum pressure sensor probe...
Training manual ALTEAS X and GENUS X OPEN CHAMBER ASSEMBLY VIEW (CF) LEGENDA Flue Manifold Pressure gauge Flue Control Thermostat Filling Tap Flue Hood CH Filter Main Heat exchanger Sanitary flow switch NTC1heating delivery temperature Pump probe Burner Minimum pressure switch Ignition electrodes NTC2 heating return temperature probe...
Training manual ALTEAS X and GENUS X CONTROL PANEL LEGENDA Display CH temperature adjustment buttons zone 1 or offset of thermoregulation slope with Auto- function enabled. Wi-Fi button (enable/disable/configure) Key lock DHW Temperature control button Flame presence Summer/ Winter button Comfort button Esc button On/Off button...
Training manual ALTEAS X and GENUS X DISPLAY Boiler Base Boiler complete (default) Time & Date Time & Date Mode Mode Set temperature Set temperature Comfort function Comfort function Auto function Auto function External temperature External temperature CH water pressure CH water pressure Description boiler status Burner power level...
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Training manual ALTEAS X and GENUS X Solar manager connected Heating scheduled time program Pag. 13 di 84...
Training manual ALTEAS X and GENUS X 2 OPERATION HEATING MODE: OPERATING LOGIC 40°C ÷ 82°C OPERATION By pushing the buttons “+” o “-“,you can see on RANGE the display (for 4 seconds) the set temperature. Through the parameters (min) and (max) is possible to set the maximum and the minimum heating temperature.
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Training manual ALTEAS X and GENUS X Air pressure switch enabling allows to pass to the following phase (after the enabling the air pressure switch is not checked up to the following restart anymore). Air pressure If this doesn’t occur, after 20 seconds, the boiler will stop for safety 6 P1 the Fan remains on...
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Training manual ALTEAS X and GENUS X After flame detection the boiler is free to modulate the power according to the required thermal load. Modulation is carried out between the maximum heating power values (adjustable from the control panel with parameter 231) and the minimum power value (set made on the gas valve).
Training manual ALTEAS X and GENUS X SANITARY MODE: OPERATING LOGIC 36°C ÷ 60°C OPERATING By pushing the buttons “+” o “-“,you can see RANGE on the display (for 4 seconds) the set temperature A demand for Domestic hot water, is detected DEMAND FOR by the flow switch.
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Training manual ALTEAS X and GENUS X Spark Generator Occurs after air pressure switch enabling and gas valve ON BURNER The gas valve is supplied at the set power for the Soft Ignition (adjustable from the control ignition panel with parameter 220). Flame ionization if checked.
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Training manual ALTEAS X and GENUS X Modulation occurs between the value of the sanitary maximum power (set on the gas valve) and the value of the minimum power FLAME (also set on the gas valve). MODULATION The burner runs until the scale prevention temperature is reached.
Training manual ALTEAS X and GENUS X 3 SPECIAL FUNCTIONS. FLUE CLEANER” Function. This function is used to perform proper boiler combustion analysis and maximum and minimum gas calibration. Follow the instructions below to enable it: PRESS DISPLAY The display will show this indication Press Reset button for 5 continuous seconds ...
Training manual ALTEAS X and GENUS X “COMFORT” Function. This function reduces the hot sanitary water output time. The objective is reached by keeping the primary circuit in the boiler hot. To enable this function push the comfort button. Moreover, by means of parameter 2 50 you can set comfort function as follows: 0:disabled;...
Training manual ALTEAS X and GENUS X “ANTIFREEZE” Function This function is enabled only if the ON/OFF selector is turned on position ON. It is operated by means of the temperature detected by the heating delivery probe (NTC1). CONDITION EVENTS TIME - The PUMP is supplied on speed III Until the...
Training manual ALTEAS X and GENUS X “ WATER FLOW CHECK ” What happens Check When 1 P1 1. Immediate safety shutdown - 10sec of post-circulation - 10 sec of post-ventilation Check always with the Gradient Tdel > 7°C/sec The boiler restarts after 10sec. flame on, except during the 2.
Training manual ALTEAS X and GENUS X “COMFORT” Function. (premendo il tasto “Menù/OK”) or This function can be activated by the installer by the parameter pressing of the key Winter/Summer (mode) for 5 sec (continues till to the finish (about 6’) or pressing of the key Winter/Summer).
Training manual ALTEAS X and GENUS X 4 HYDRAULIC BLOCK COMBI HYDRAULIC BLOCK – TILL JULY CAPTION 3 way valve motor Pump 3 way valve Heating filter and pressure gauge connection By-pass Drain tap Sanitary flow switch Filling tap Reed sensor No back-flow valve Automatic air valve 3 bar safety valve...
Training manual ALTEAS X and GENUS X COMBI HYDRAULIC BLOCK – FROM AUGUST 2016 CAPTION 3 way valve motor Drain tap 3 way valve Filling tap Sanitary flow switch No back-flow valve Reed sensor 3 bar safety valve Automatic air valve By-pass Pressure sensor By-pass pipe...
Training manual ALTEAS X and GENUS X 3-WAY VALVE The boiler uses a 3-way to change the water distribution (heating system side or secondary exchanger side). It’s managed by the PCB that drive the stepper motor. It is formed by a composite material body and an electric stepper motor.
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Training manual ALTEAS X and GENUS X 3 WAY VALVE MOTOR DISASSEMBLY: Before disassembly the 3 way valve is mandatory remove the stepper motor. To remove the stepper motor the 3 way valve must be in DHW or stand-by position, otherwise it is not possible remove it.
Training manual ALTEAS X and GENUS X Remove the stepper motor. Remove the 3 way valve (to do it easier it is possible use a flat screwdriver). 4.3.1 Stepper motor The stepper motor is managed from the PCB. Switching time (Heating DHW or DHW Heating) : about 3sec,. Pag.
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Training manual ALTEAS X and GENUS X To check the stepper motor is possible measure the resistance between the following pins. If it is between 80 and 100 Ohm it means that the coils of the stepper motor are ok. 80÷100Ω...
Training manual ALTEAS X and GENUS X SECONDARY EXCHANGER The secondary exchanger is fixed to the hydraulic unit with two screws. The two points where the screws are fixed are asymmetric with the body of the exchanger so that it can be assembled only in the proper position.
Training manual ALTEAS X and GENUS X PUMP UNIT The pump is full modulating. The modulation is according to the boiler power in heating.. In sanitary the pump goes always at the maximum speed. Pump model: 1Waf ES 2VK/53-9A-C. Electrical power supply: 230Vac. Electrical consumption:46W (max speed).
Training manual ALTEAS X and GENUS X PWM control Power supply There is one bicolor led (green and red) in the frontal part of the pump: Led off: pump off or not supplied; Led green on fix: pump on with stable speed; ...
Training manual ALTEAS X and GENUS X HEATING PRESSURE SENSOR The proportional pressure sensor measures the pressure of the primary circuit, which is shown on the display. 1 P4 If the pressure decreases below the value set by parameter 241 (default : 0,6bar) occur a warning ( but the boiler continues to operate normally;...
Training manual ALTEAS X and GENUS X BY-PASS – TILL JULY 2016 The boiler has an automatic by-pass and, therefore no regulation is required. In the case of load losses in the system caused for example by the intervention of thermostat or area valves, the by-pass guarantees a flow in the condensing main exchanger of at least 350l/h (on the combi boiler this circulation is done through the DHW plate heat exchanger).
Training manual ALTEAS X and GENUS X BY-PASS – FROM AUGUST 2016 4.10 The boiler has an automatic by-pass and, therefore no regulation is required. In the case of load losses in the system caused for example by the intervention of thermostat or area valves, the by-pass guarantees a flow in the condensing main exchanger of at least 350l/h.
Training manual ALTEAS X and GENUS X 4.11 PRIMARY HEAT EXCHANGER The heat exchanger transmits heat of the combustion products to the primary circuit water. Dimensions Model 24 kW CF 260 x 180 mm 30 kW CF 300 x 180 mm 24 kW FF 220 x 180 mm 30 kW FF...
Training manual ALTEAS X and GENUS X 4.13 EXPANSION VESSEL. The expansion vessel absorbs primary circuit water expansion when there is a boiler temperature raise. It is constituted by two parts separated by a SBR rubber membrane. On one side nitrogen on the other water of the primary circuit.
Training manual ALTEAS X and GENUS X 4.14 SANITARY PROPORTIONAL FLOW METER. The DHW flow meter is positioned in front of e way valve. When turned on sanitary mode, the flow of water passes through the flow switch (on/off), the float moves upwards and through the magnet close the reed sensor contact and the PCB know that the tapping is in progress.
Training manual ALTEAS X and GENUS X 4.15 TEMPERATURE PROBE To check the delivery and return temperature use the two contact sensor. To read the sanitary water temperature the NTC1 heating delivery is used. IMPORTANT!!!! Do not use conducting paste for the contact sensors because they alter the resistance value.
Training manual ALTEAS X and GENUS X 5 GAS UNIT SIT 845 SIGMA GAS VALVE. The gas valve mounted is a SIT 845 SIGMA valve fitted with two operators supplied at 220VCA that consent or cut off the gas supply to the main burner. A low voltage (24V) modulator is mounted on the valve to regulate the outgoing gas pressure of the valve according to the readings detected by the electronic P.C.B.
Training manual ALTEAS X and GENUS X GAS REGULATIONS. 5.3.1 SUPPLY PRESSURE CHECK. Fig. A SUPPLY PRESSURE CHECK Loosen screw “1” (fig. A) and insert the pressure gauge fitting pipe in the pressure intake. Put the boiler on maximum operating power (hot water tap open).
Training manual ALTEAS X and GENUS X 5.3.3 MINIMUM POWER CHECK. Fig. D To check the minimum power loosen screw “2” (fig.B) and insert the pressure gauge fitting pipe in the pressure intake. Disconnect the compensation pipe of the air chamber (fig.B). Have the boiler work on minimum power and disconnect a cable from the modulator (fig.D).
Training manual ALTEAS X and GENUS X 5.3.5 HEATING DELAY REGULATION. - Regulation carried out on parameter 2 36 This boiler has a regulation that allows to change the delay time between the heating request and the burner ignition choosing between 0 and 7 minutes.
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Training manual ALTEAS X and GENUS X GENUS X 24 GENUS X 30 Lower Wobbe index (15°C, 1013 mbar) ( MJ/m 3 ) MJ/m 45,67 70,69 45,67 70,69 Gas inlet pressure mbar 11,9 34,0 Maximum d.H.W. mbar 11,2 36,0 11,0 31,2 10,4 34,2...
Training manual ALTEAS X and GENUS X BURNER The same 19.0 mm pitch Polidoro burner is used on all the models. The electrodes (two ignition and one for flame detection) are constituted by one part. The ignition electrodes have to be kept a t a 4±1mm distance from the burner 8±1mm ramp.
Training manual ALTEAS X and GENUS X IGNITION CYCLE. The ignition sequence is carried out in two different ways depends if it is working on sanitary or heating mode: SANITARY if required the ignition cycle is repeated 3 times: 1st attempt with the power of slow ignition, if at the end of the safety time (8 sec) the flame has not been detected it will be signalled 5 P1...
Training manual ALTEAS X and GENUS X AIR PRESSURE SWITCH The boiler uses a differential pressure switch to check correct evacuation of the fume: 24kW: Off= 50Pa/0,50mbar; On= 60Pa/0,60mbar; 30kW: Off= 74Pa/0,74mbar; On= 89Pa/0,89mbar. 32kW: Off= 74Pa/0,74mbar; On= 89Pa/0,89mbar;...
Training manual ALTEAS X and GENUS X EXHAUSTIC CONTROL (CF open chamber) Supplying the card, the control system of proper combusted smoke exhaust is carried out by means of an automatic reset thermostat. “Fume protection” enabling stops the boiler on safety and it will be displayed on the control panel with the relevant error code 6 01 This intervention can be caused by:...
Training manual ALTEAS X and GENUS X 5.10 EXHAUST SYSTEMS (sealed chamber FF) The boiler is arranged smoke exhaust 60/100mm. For 80/80mm it needs to use one adapter. Combustion analysis intakes are built-in the smoke exhaust slope (60/100) or in the adapter (80/80). Pag.
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Training manual ALTEAS X and GENUS X COAXIAL 80/100 e 80/125 TWIN PIPE 80/80 Maximum Extension Exhaust-air (m) GENUS X 24 FF ALTEAS X 24 FF Diameter of pipe Type (mm) reduction ø 41 reduction ø 44 without reduction 0,75 0,75 ø...
Training manual ALTEAS X and GENUS X Maximum Extension Exhaust-air (m) ALTEAS X 32/35 FF Diameter of pipe Type GENUS X 32/35 FF (mm) reduction ø 44 reduction ø 47 without reduction 0,75 0,75 ø 60/100 0,75 0,75 S1 = S2 0,5/0,5 5,5/5,5 5,5/5,5 14/14...
Training manual ALTEAS X and GENUS X 6 ELECTRIC AND ELECTRONIC SYSTEM MAIN CARD The boiler uses a GALEVO2 SE electronic card for complete checking of the boiler and one users interfaces display LCD; The GALEVO2 SE electronic card is protected by two 2A, 250 VAC fuses and a VDR protects the card against supply voltage peaks up to 275VAC.
Training manual ALTEAS X and GENUS X PERIPHERALS CONNECTION Room thermostat 1 (Crono thermostat available also wireless version); Room thermostat 2 (Crono thermostat available also wireless version); Room sensor ; Outdoor sensor; All Bus-Bridgenet devices. Pag.
Training manual ALTEAS X and GENUS X 7 WI-FI (only Alteas and Genus Wi-Fi) In the boilers Alteas and Genus Wi-Fi the Wi-Fi module in embedded. CONNECTION TO INTERNET a) With the boiler on the Wi-Fi button is backlighted (see picture below) and it indicates that the Wi-Fi module is switched on.
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Training manual ALTEAS X and GENUS X e) Push the button “OK”, the product will create a new Access Point to start the Wi-Fi network configuration that remains active for 10 minutes. Open the network settings of your internet device (smartphone, tablet, PC) and search for available Wi-Fi network. Select “Remote Gw Thermo”...
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Training manual ALTEAS X and GENUS X Wi-Fi configuration via Browser Otherwise, open the web browser (Internet Explorer, Safari, Chrome, etc.) and enter the link 192.168.1.1 in the address bar. There are two possibility: a) AUTOMATIC (recommended) Select your own wireless (SSID) network and enter the password Leave the default setting DHCP=ON Click Confirm Pag.
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Training manual ALTEAS X and GENUS X b) MANUAL Keep the selection SSID=Manual Write the name of the Wi-Fi network in the “SSID” field. State the type of authentication used in the “Authentication” and “Authentication Type” fields and enter the password Select DHCP=OFF Enter the static IP address assigned to the gateway Enter the network mask...
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Training manual ALTEAS X and GENUS X The display shows the following message, while it try to reach the Internet provider. If the connection is performed successfully the display will shows that the connection is ready. Pressing “OK”, in the home screen the WiFi icon will appear on the top.
The functions of remote control for end user are reachable through App or Web App. Download the official App Ariston Net Register your account by entering your details (you can register your account and product only after connecting the device to Internet).
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Training manual ALTEAS X and GENUS X Click on the link and enter the serial code found in the bottom part of the boiler control box. Start control your system. IMPORTANT: You can control your system with several devices at once, simply use the same credentials to log in.
The After sales services can access on platform of remote diagnostic through web browser on Ariston Net: https://www.ariston-net.remotethermo.com Ariston Thermo will create the account for the After sales service with the e-mail provided from the same assistance. Then the After sales service will receive one e-mail where there are written the credentials for the access: •...
The errors of boiler (and all components of the system connected through the Bus connection) are acquired from the Gateway and can be visualized through Ariston Net, from the After sales service and from the end user in different mode.
Training manual ALTEAS X and GENUS X Remote diagnostics (RD) errors management – After sales service 7.3.2 The After sales service can visualize through Web App all errors generated from system and contemporaneously when appears the error, he receive one mail only for blockers errors. He can also reset some errors from remote (the errors regarding the gas, are not resettable for security reasons) Errors table resettable from remote:...
Replace the Check the existing Sensys connection with newest between the Wi-Fi software version module and the main PCB SWITCH THE BOILER OFF AND ON The error appears again? CONTACT THE ARISTON THERMO GROUP TECHNICAL SUPPORT Pag. 67 di 84...
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Training manual ALTEAS X and GENUS X COMMUNICATION ERROR RESTORE THE BOILER'S Does the boiler have electrical power? ELECTRICAL CONNECTION CHECK THE CONNECTION OF THE WI-FI MODULE ON Is Wi-Fi module properly connected to the THE BOILER PCB AND THAT boiler PCB? THE CABLE IS NOT DAMAGED...
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The Wi-Fi icon is (NORMALE) another mobile device. The W-Fi icon is: IF THE PROBLEM HASN’T BEEN SOLVED, CONTACT THE ARISTON THERMO GROUP TECHNICAL SUPPORT Reset the router or contact the internet provider Platform server undergoing maintenance.
Training manual ALTEAS X and GENUS X 8 MENU AND SETTINGS In the boiler there are 2 different menu, one for the end-user and one for the technician. USER MENU To enter in the user menu push the button OK. Pag.
Training manual ALTEAS X and GENUS X TECHNICIAN MENU To enter in the in the technician menu push for 5 second the buttons , and after set the access code “234” and push the button “OK”. Access code (only fot technician) – Through the knob set “234” and push “OK” button Language, date and time.
Training manual ALTEAS X and GENUS X 8.3.1 Menù 0 : Network Default Function Range setting BUS NETWORK Network presence in the bus (only visualization) USER INTERFACE 1: heating zone 1 Zone to be set by display 2: heating zone 2 3: heating zone 3 Backlight time (min) 1 ÷...
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Training manual ALTEAS X and GENUS X the boiler CENTRAL HEATING-1 Absolute maximum heating See gas 0 ÷ 100 power table Maximum heating power See gas (heating absolute maximum 0 ÷ 100 table power percentage) (%) 0: manual (set with par. 2 36) Select of heating delay manage 1: automatic Heating delay (min), enabled by...
Training manual ALTEAS X and GENUS X Fan control 0: Off (set parameter 260 =1) 1: On (timed 10 min) Diverter valve control 0: Sanitary (set parameter 260 =1) 1: Heating ( timed 10 min) TEST & UTILITIES 0: Off Flue cleaning function 1: On (select desired power) 0: Off...
Training manual ALTEAS X and GENUS X ZONE 1 ZONE MODULE SETTINGS (visible only with zone module connected) 0: Fix Zone 1 pump modulation 1: Modulating (ΔT) 7 (par. 420=0) ΔT for pump modulation 4 ÷ 25 20 (par. 420=1) Pump fixed speed setting (with 20 ÷...
Training manual ALTEAS X and GENUS X 8.3.5 Menù 6 : Zone 3 parameters Default Function Range setting SETPOINT Temperature setpoint zone 3 Par 425 ÷ Par 426 ZONE 2 SETTING Select high or low temperature 0: low temperature for zone 3 1: high temperature (only with zone module) 0: fixed delivery temperature...
Training manual ALTEAS X and GENUS X 8.3.6 Menù 7 : Zone module Default Function Range setting MANUAL MODE 0: Off Manula mode activation 1: On Zone 1 pump control 0: Off (set parameter 710 =1) 1: On (timed 10 min) Zone 2 pump control 0: Off ( set parameter 710 =1)
Training manual ALTEAS X and GENUS X 8.3.7 Menù 8 : Service parameters Default Function Range setting BOILER STATISTICS Diverter valve cycles (nr x 10) (only visualization) Time of circulator on (h x 10) (only visualization) Boiler circulator cycles (nr x 10) (only visualization) Boiler Life Time (h x 10) (only visualization)
Training manual ALTEAS X and GENUS X SERVICE Month to next maintenance 0 ÷ 60 0: Off Maintenance on days act 1: On YES: push button “OK” Maintenance warning reset NO: push button “ESC” Display software version (only visualization) Main PCB software version (only visualization) ERROR HISTORY Last 10 errors...
Training manual ALTEAS X and GENUS X 9 ERROR CODES. BOILER PROTECTION SYSTEMS. There are two types of errors for malfunctions: - Shutdown (solved by resetting); - Safety stop (No Reset: the boiler will start working again properly when the cause is removed). There is a third type of error code that is used to indicate a malfunction that does not stop the boiler which continues to work properly (Indication).
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Training manual ALTEAS X and GENUS X SANITARY CIRCUIT 2 02 Storage low probe open or short circuit (solar) No Reset 2 03 Storage probe open or short circuit No Reset 2 04 Solar collector probe open or short circuit No Reset 2 05 Sanitary inlet probe open or short circuit (solar)
Training manual ALTEAS X and GENUS X 10 TECHNICAL DATA TABLE Model Name ALTEAS X / GENUS X 24 FF 30 FF Certification (pin) 044 M Boiler type C12-C32-C42-C52-C62-C82-B22-B22p-B32 Max/min nominal heat input(Hi) 25,8 / 11,0 30,0 / 13,0 Max/min nominal heat input (Hs) 28,7 / 12,2 33,3 / 14,4 Max/min nominal heat input for hot water (Hi)
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Training manual ALTEAS X and GENUS X Model Name ALTEAS X / GENUS X 32 FF 35 FF Certification (pin) 045 M Boiler type C12-C32-C42-C52-C62-C82-B22-B22p-B32 Max/min nominal heat input(Hi) 32,5 / 15,0 34,5 / 15,0 Max/min nominal heat input (Hs) 36,1 / 16,7 38,3 / 16,7 Max/min nominal heat input for hot water (Hi)
Training manual ALTEAS X and GENUS X Model Name ALTEAS X / GENUS X 24 CF 30 CF Certification (pin) 046 M 047 M Boiler type B11 - B11bs Max/min nominal heat input(Hi) 25,8 / 11,0 29,5 / 13,0 Max/min nominal heat input (Hs) 28,7 / 12,2 32,8 / 14,4 Max/min nominal heat input for hot water (Hi)