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Operator's Manual
AutoDrive
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Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
IM10125
| Issue D ate Feb-19
© Lincoln Global, Inc. All Rights Reserved.
19 TANDEM
®
For use with machines having Code Numbers:
11885
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Related Manuals for Lincoln Electric AutoDrive 19 TANDEM
Summary of Contents for Lincoln Electric AutoDrive 19 TANDEM
- Page 1 Operator’s Manual AutoDrive 19 TANDEM ® For use with machines having Code Numbers: 11885 Register your machine: www.lincolnelectric.com/register Authorized Service and Distributor Locator: www.lincolnelectric.com/locator Save for future reference Date Purchased Code: (ex: 10859) Serial: (ex: U1060512345) IM10125 | Issue D ate Feb-19 ©...
- Page 2 THANK YOU FOR SELECTING A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES. DON’T get too close to the arc. LINCOLN ELEC TRIC. Use corrective lenses if necessary to stay a reasonable distance away from the arc. READ and obey the Safety Data PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label DAMAGE IMMEDIATELY...
- Page 3 W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 2.d. All welders should use the following procedures in order to 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
- Page 4 SAFETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
- Page 5 SAFETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the welding sparks the gas and pressure used.
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Page 6: Table Of Contents
TABLE OF CONTENTS Page –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– Installation........................Section A Technical Specifications....................A-1 Safety Precautions ......................A-1 Welding Voltage, Mechanical Hazards .................A-1 Location and Mounting ....................A-2 High Frequency Protection....................A-2 Control Cable Connections ...................A-2 AutoDrive 19 Tandem Description................A-3 ® Power Wave ® i400 Synchronized Tandem (Installation Instructions)....A-4 thru A-6 Damage Claims, Limited Warranty ................A-7 Power Wave S-Series or R-Series Synchronized Tandem ......A-8 thru A-10... -
Page 7: Installation
INSTALLATION TEChNICAL SPECIFICATIONS: AutoDrive 19 Tandem ® INPUT VOLTAGE & CURRENT PhySICAL SIzE TEMPERATURE RATING Dimensions Model Voltage* Input Amps* height Width Depth Weight Operating Storage K3171-1 40VDC 8.8 in. 10.38 in 3.12 in. 7 Lbs 14°F to 104°F -40°F to 185°F (224 mm) (264 mm) (80 mm) (3.2 Kg.) (-10°C to 40°C) (-40°C to 85°C) When not driving a motor. -
Page 8: Location And Mounting
INSTALLATION LOCATION AND MOUNTING ® The AutoDrive 19 Tandem is IP23 rated for use in an ® outdoor environment. The AutoDrive 19 Tandem should not be subjected to falling water during use nor should any parts of it be submerged in water. Doing so may cause improper operation as well as pose a safety hazard. -
Page 9: Autodrive ® 19 Tandem Description
INSTALLATION AUTODRIVE ® 19 TANDEM DESCRIPTION FIGURE A.1 ® 1. STATUS LED When the Power Wave Power Source is controlled via DeviceNet, the “TRIGGER” and “Feed” groups can The status light is a two color LED. Normal operation interfere with the welding sequence and should not be is steady green. -
Page 10: Power Wave I400 Synchronized Tandem (Installation Instructions)
INSTALLATION POWER WAVE i400 SYNCHRONIZED TANDEM ® INSTALLATION INSTRUCTIONS: OVERVIEW: The following hardware must be installed to convert two Power Wave i400 power sources into ® a Synchronized Tandem welding system. NOTE: The Synchronized Tandem and DeviceNet receptacles utilize the same control panel mounting hole. - Page 11 INSTALLATION 6. Route the Plug and Lead Assembly down to the RECOMMENDED TOOLS: Control PC Board on the left side of the machine and plug the connector into J12 on the Control PC • 3/8” wrench or other suitable tool. Board.
- Page 12 INSTALLATION i400 Power Source Connect Panel Nuts Cover plate Backside of Connect Panel (FIG. 2) Outer End Panel (FIG. 1) Mounting hole Connect Panel for Kit ARCLINK TERMINATION SYNC TANDEM TERMINATION AUX. DIFF I/O (FIG. 3) TERMINATION Plug & Lead Assembly Cable Tie G4800 Series...
- Page 13 TO OBTAIN WARRANTY COVERAGE : You are required to notify Lincoln Electric, your Lincoln Distributor, Lincoln Service Center or Field Service Shop of any defect within the warranty period. Written notification is recommended. WARRANTY REPAIR :...
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Page 14: Power Wave S-Series Or R-Series Synchronized Tandem
INSTALLATION POWER WAVE S-SERIES OR R-SERIES SYNCHRONIZED TANDEM ® INSTALLATION INSTRUCTIONS: OVERVIEW: The following hardware must be installed to convert two Power Wave S-Series or R-Series ® power sources into a Synchronized Tandem welding system. WARNING Disconnect input power before servicing. Do not operate with covers removed. - Page 15 INSTALLATION 6. Remove the top four rubber end caps as well as the RECOMMENDED TOOLS: case top of the Power Source by removing the four- teen screws fastening the end caps and case top to • 7/16” nut driver or other suitable tool. the Power Source using a 5/16”...
- Page 16 A-10 A-10 INSTALLATION FIG.1 S-SERIES POWER WAVE SET-UP INFORMATION ® FIG. 2 DIP SWITCH MACHINE 1 MACHINE 2 SYNC TANDEM TERMINATION (Default) (STT / SYNC TANDEM) TERMINATION (Default) (Default) (ARCLINK) S3 S1 (AC) (Default) (Default) Notes: RJ45 (ETHERNET) For proper operation, the control board dip G4800/G6682 Series switches MUST be configured per the chart.
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Page 17: Synchronized Tandem Connection Diagram
A-11 A-11 INSTALLATION SYNCHRONIZED TANDEM CONNECTION DIAGRAM S-SERIES POWER WAVES ® M20979-1 Sync Note: If connector is not present, Tandem Cable order M21927-1 i400 POWER WAVES ® M20979-1 Sync Tandem Cable ® AutoDrive 19 Tandem... -
Page 18: Operation
OPERATION SAFETy PRECAUTIONS DESIGN FEATURES Read this entire section of operating instructions • Digital communications for accurate and reliable per- before operating the machine. formance. WARNING • PC Boards are potted for environmental protection. • IP23 Environmental Rating for use in outdoor envi- ELECTRIC ShOCK can kill. -
Page 19: Product Description
OPERATION PRODUCT DESCRIPTION GENERAL PhySICAL DESCRIPTION The AutoDrive 19 Tandem is a wire feeder controller ® designed to operate in a Power Wave automated ® system and is responsible for relaying wire feed com- mands to an AutoDrive series wire drive. It is con- ®... -
Page 20: Maintenance
MAINTENANCE SAFETy PRECAUTIONS ROUTINE MAINTENANCE WARNING • Check weld cables and control cables for cuts. ELECTRIC ShOCK can kill. PERIODIC MAINTENANCE • Do not touch electrically live parts such as output terminals or internal wiring. • N/A • When inching, electrode and drive CALIBRATION SPECIFICATION mechanism are “hot”... -
Page 21: Troubleshooting
TO USE TROUBLEShOOTING GUIDE WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual. - Page 22 TROUBLEShOOTING Observe all Safety Guidelines detailed throughout this manual USING ThE STATUS LED TO TROUBLEShOOT SySTEM PROBLEMS The AutoDrive™ 19 Tandem is equipped with a Status Light. If a prob- lem occurs it is important to note the condition of the status lights. Therefore, prior to cycling power to the system, check the power source status light for error sequences as noted below.
- Page 23 TROUBLEShOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SyMPTOMS) CAUSE COURSE OF ACTION ARCLINK SySTEM ERROR CODES Err 81 Motor Overload (long 1. The wire drive motor has over- term) heated. Check that the electrode slides easily through feed system. 2.
- Page 24 TROUBLEShOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SyMPTOMS) CAUSE COURSE OF ACTION ARCLINK SySTEM ERROR CODES Err 84 Shutdown #2 is open. 1.This refers to the ‘green’ I/O con- nector on the bottom of the con- troller.
- Page 25 1. The electrode is rusty or dirty. feeding but drive rolls turning. Use only clean electrode. Use quality electrode, like L-50 or L- 56 from Lincoln Electric. 2. The contact tip is partially melted or has spatter. Replace the con- tact tip.
- Page 26 TROUBLEShOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SyMPTOMS) CAUSE COURSE OF ACTION OUTPUT PROBLEMS Wire feed speed consistently oper- 1. The wire feeder gear setting is ates at the wrong value. not properly set. Verify that the software setting matches the gear mounted.
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Page 27: Diagrams
DIAGRAMS ® AutoDrive 19 Tandem... - Page 28 DIAGRAMS ® AutoDrive 19 Tandem...
- Page 29 WARNING Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. electrode with skin or wet clothing. Insulate yourself from work and AVISO DE ground. Spanish PRECAuCION No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el bajo carga con la piel o ropa moja-...
- Page 30 WARNING Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or Use ventilation or exhaust to guards off. remove fumes from breathing zone. AVISO DE Spanish PRECAuCION Los humos fuera de la zona de res- Desconectar el cable de ali- No operar con panel abierto o piración.
- Page 31 Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice.