Danfoss VLT AutomationDrive FC 360 Operating Manual

Operating Guide
VLT® AutomationDrive FC 360
90–315 kW, Enclosure Sizes J8–J9
1 Introduction
This operating guide provides necessary information for quali ed personnel to install and commission the
AC drive. Read and follow the instructions to use the drive safely and professionally.
Do not dispose of equipment containing electrical components together with domestic waste.
Collect it separately in accordance with local and currently valid legislation.
2 Safety
Pay particular attention to the safety instructions and general warnings to avoid the risk of death, serious
injury, and equipment or property damage.
W A R N I N G
HIGH VOLTAGE
AC drives contain high voltage when connected to AC mains input.
UNINTENDED START
The motor may start from control panel, I/O inputs, or eldbus at any time, when the drive is connected to the AC mains.
DISCHARGE TIME
The drive contains DC-link capacitors, which can remain charged even when the drive is not powered. High voltage can be
present even when the warning indicator lights are o .
- Stop the motor, and disconnect AC mains, permanent magnet type motors.
- Wait for the capacitors to discharge fully and measure it before performing any service or repair work.
- The minimum waiting time is 20 minutes.
LEAKAGE CURRENT
Leakage currents of the drive exceed 3.5 mA. Make sure that the minimum size of the ground conductor complies with the
local safety regulations for high touch current equipment.
3 Installation
3.1 Mechanical Dimensions
C
E G
Front view Side view
Illustration 1: Mechanical Dimensions, Enclosure Sizes J8–J9
Table 1: Power Ratings, Dimensions, and Weights for Enclosure Sizes J8–J9
Power [kW (hp)] Height [mm (in)]
Enclosure size
(IP20)
3x380–480 V A A a
(1)
J8 110–160 (150–250) 889 (35.0) 909 (35.8) 844 (33.2)
J9 200–315 (300–450) 1096 (43.1) 1122 (44.2) 1051 (41.4)
Depth [mm (in)] Mounting hole [mm (in)] Center of gravity [mm (in)]
Enclosure size
(IP20)
C D E
J8 375 (14.8) 11 (0.4) 128 (5.0)
J9 375 (14.8) 11 (0.4) 176 (6.9)
Note: (1) Including decoupling plate.
3.2 Removing the Front Cover
*M0040301*
Procedure:
Step 1: Loosen and remove the 2 screws on the front cover.
130R1294
Step 2: Disconnect the front cover from the hooks.
Screws
3.3 Connecting to Mains, Motor, Control Terminals, and Relays
B
b D
Control
terminals
Relays
D
3.4 Control Terminals
b1
Back view
Width [mm (in)]
50 53 54 42 45 55
B b b1
250 (9.8) 180 (7.1) 200 (7.9)
350 (13.8) 280 (11.0) 271 (10.7)
Maximum
weight
[kg (lb)]
F G
12 18 19 27 29 31 32 33 20
495 (19.5) 148 (5.8) 98 (216)
611 (24.1) 148 (5.8) 164 (362)
Step 2
Step 1
Illustration 2: Removing the Front Cover
Illustration 3: Connecting to Mains, Motor, Control Terminals, and Relays
RS485 termination switch
(ON=RS485 terminated, OFF=Open)
61 68 69
RELAY 1 RELAY 2
01 02 03 04
Illustration 4: Control Terminals
4 Speci cations
Table 2: Electrical Data for Normal Overload, Mains Supply 3x380–480 V AC
Drive
Enclosure size
Normal overload=110% current during 60 s
Typical shaft output at 400 V [kW]
Typical shaft output at 460 V [hp]
Output current (3-phase)
Continuous (at 400 V) [A]
Intermittent (60 s overload) (at 400 V) [A]
Hooks
Continuous (at 460 V) [A]
Intermittent (60 s overload) (at 460 V) [A]
Continuous kVA (at 400 V) [kVA]
Continuous kVA (at 460 V) [kVA]
Maximum input current
Continuous (at 400 V) [A]
Continuous (at 460 V) [A]
Maximum number and size of cables per phase
Mains and motor [mm (AWG)]
Maximum external mains fuses [A]
Estimated power loss at 400 V [W]
Estimated power loss at 460 V [W]
E ciency [%]
Output frequency [Hz]
Heat sink overtemperature trip [°C (°F)]
Control card overtemperature trip [°C (°F)]
Table 3: Electrical Data for High Overload, Mains Supply 3x380–480 V AC
Drive
Enclosure size
High overload=150% current during 60 s
Typical shaft output at 400 V [kW]
Motor
Typical shaft output at 460 V [hp]
Output current (3-phase)
Continuous (at 400 V) [A]
Mains
Intermittent (60 s overload) (at 400 V) [A]
Continuous (at 460 V) [A]
Ground
Intermittent (60 s overload) (at 460 V) [A]
Continuous kVA (at 400 V) [kVA]
Continuous kVA (at 460 V) [kVA]
Maximum input current
Continuous (at 400 V) [A]
Continuous (at 460 V) [A]
Maximum number and size of cables per phase
Mains and motor [mm (AWG)]
Maximum external mains fuses [A]
Estimated power loss at 400 V [W]
Estimated power loss at 460 V [W]
E ciency [%]
Output frequency [Hz]
Heat sink overtemperature trip [°C (°F)]
Control card overtemperature trip [°C (°F)]
5 Ambient Conditions
J8–J9 enclosure size
Vibration test (standard)
Relative humidty
Aggressive environment (IEC 60068-2-43) H
Aggressive gases (IEC 60721-3-3)
05 06
Test method according to IEC 60068-2-43
Danfoss A/S © 2023.06
Q110 Q132 Q160 Q200 Q250 Q315
J8 J8 J8 J9 J9 J9
110 132 160 200 250 315
150 200 250 300 350 450
212 260 315 395 480 588
233 286 347 435 528 647
190 240 302 361 443 535
209 264 332 397 487 589
147 180 218 274 333 407
151 191 241 288 353 426
204 251 304 381 463 567
183 231 291 348 427 516
2x95 (2x3/0) 2x185 (2x350 mcm)
315 350 400 550 630 800
2559 2954 3770 4116 5137 6674
2261 2724 3628 3569 4566 5714
98
0–590
110 (230)
75 (167) 80 (176)
H90K H110 H132 H160 H200 H250
J8 J8 J8 J9 J9 J9
90 110 132 160 200 250
125 150 200 250 300 350
177 212 260 315 395 480
266 318 390 473 593 720
160 190 240 302 361 443
240 285 360 453 542 665
123 147 180 218 274 333
127 151 191 241 288 353
171 204 251 304 381 463
154 183 231 291 348 427
2x95 (2x3/0) 2x185 (2x350 mcm)
315 350 400 550 630 800
2031 2289 2923 3093 4039 5004
1828 2051 2089 2872 3575 4458
98
0–590
110 (230)
75 (167) 80 (176)
IP20/Chassis
0.7 g
5%–95% (IEC 721-3-3; Class 3K3 (non-condensing) during operation)
S test Class Kd
2
Class 3C3
H S (10 days)
2
AQ435824155085en-000101 / 130R1294 | 1