Danfoss VLT AutomationDrive FC 360 Programming Manual

Danfoss VLT AutomationDrive FC 360 Programming Manual

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ENGINEERING TOMORROW
Programming Guide
®
VLT
AutomationDrive FC 360
vlt-drives.danfoss.com

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Summary of Contents for Danfoss VLT AutomationDrive FC 360

  • Page 1 ENGINEERING TOMORROW Programming Guide ® AutomationDrive FC 360 vlt-drives.danfoss.com...
  • Page 3: Table Of Contents

    4.19 Parameters: 22-** Application Functions 4.20 Parameters: 30-** Special Features 4.21 Parameters: 32-** Motion Control Basic Settings 4.22 Parameters: 33-** Motion Control Adv. Settings 4.23 Parameters: 34-** Motion Control Data Readouts 4.24 Parameters: 37-** Application Settings MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 4 ® Contents AutomationDrive FC 360 5 Parameter Lists 5.1 Introduction 5.2 Parameter Lists 6 Troubleshooting 6.1 Warnings and Alarms 6.1.1 Alarms 6.1.2 Warnings Index Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 5: Introduction

    Motor d-axis inductance Motor q-axis inductance Contact the local Danfoss supplier or go to Local control panel www.danfoss.com/fc360 to download the documentations. Light-emitting diode Motor control processor 1.1.3 Document and Software Version N.A.
  • Page 6: Definitions

    A signal transmitted to the analog inputs 53 or 54 can be Rated motor frequency (nameplate data). voltage or current. Binary reference Motor current (actual). A signal transmitted via the serial communication port. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 7 Electronic thermal relay is a thermal load calculation based The power factor is the relation between I and I on present load and time. Its purpose is to estimate the 3 x U x I  cosϕ1 motor temperature. Power  factor  =   3 x U x I MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 8 The SLC is a sequence of user-defined actions executed 60° AVM when the smart logic controller evaluates the associated ° asynchronous vector Refers to the switching pattern 60 user-defined events as true (parameter group 13-** Smart modulation. Logic Control). Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 9: Electrical Wiring - Control Cables

    2) Relay 2 is 2-pole for J1–J3 and 3-pole for J4–J7. Relay 2 of J4–J7 with terminals 4, 5, and 6 has same NO/NC logic as relay 1. Relays are pluggable in J1–J5 and fixed in J6–J7. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 10 Control cables must be shielded/armored. See the section Using Shielded Control Cables in the design guide for the correct termination of control cables. Illustration 1.3 PNP (Source) Illustration 1.5 Grounding of Shielded/Armored Control Cables Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 11 No operation (Default coast inverse). Stop inverse. 12 18 19 33 20 Start/Stop Speed Latched start Stop inverse Speed Start [18] Illustration 1.6 Start/Stop Latched start (18) Stop inverse (27) Illustration 1.7 Latched Start/Stop Inverse MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 12 D IN D IN D IN D IN Ref. voltage D IN P 6-11 10V kΩ +10 V A IN Illustration 1.9 Potentiometer Reference A IN A OUT Illustration 1.8 Speed Up/Down Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 13: Safety

    • discharged. Before performing any service or repair work, use an appropriate voltage measuring device to make sure that there is no remaining voltage on the drive. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 14 For details about the use of the frequency converter on isolated mains, refer to the section RFI Switch in the design guide. Follow the recommendations regarding the installation on IT mains. Use relevant monitoring devices for IT mains to avoid damage. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 15: Programming

    MCT-10 Set-up Software on PC via RS485 com-port. Parameter number. This software can be ordered using code number Parameter value. 130B1000 or downloaded from the Danfoss website: Motor direction is shown at the bottom left of the display. drives.danfoss.com/downloads/pctools/#/. A small arrow indicates the direction.
  • Page 16 ▲ ▼ Illustration 3.3. Press the [ ] to change the value. once to enter Main Menu. Pressing [►] does not change the value of the digits or move the decimal point. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 17 Programming Programming Guide MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 18 [Hand On] mode: • Parameter 16-09 Custom Readout. • Parameter 16-10 Power [kW]. • Parameter 16-13 Frequency. • Parameter 16-14 Motor current. • Parameter 16-16 Torque [Nm]. • Parameter 16-30 DC Link Voltage. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 19 (return to screen 2). ▲ ▼ ]: Select a parameter within the group. [Back]: Removes the value and shows the parameter group. ▲ ▼ ]: Select a group. Table 3.6 Changing Values in Enumerated Parameters MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 20 LCP 21. 0-21 [1614] Motor Current LCP 102 supports English, Chinese, and Portuguese 0-22 [1610] Power [kW] displays. 0-23 [1613] Frequency [1502] kWh Counter 0-24 Table 3.8 Legend to Illustration 3.9, Display Area Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 21 Parameters which have been reset to default values are not listed. D. Operation keys and reset • Operation keys are at the bottom of the LCP. The message Empty indicates that no parameters have been changed. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 22 Default parameter settings are restored during start-up. change data stored in the LCP memory. This may take slightly longer than normal. Alarm 80, Drive initialized to default value is shown. Press [Reset] to return to operating mode. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 23: Basic Programming

    2 and enter the result. is the most robust control mode. In most situations, it provides optimum performance without further Parameter 1-38 q-axis Inductance (Lq). adjustments. Run a complete AMA for best performance. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 24 If the rotor is not blocked, set parameter 1-70 Start Mode to [1] Parking and try again. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 25 Depending on the power size, the AMA takes 3–10 minutes to complete. NOTICE The AMA function does not cause the motor to run, and it does not harm the motor. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 26: Parameter Descriptions

    [1] On is selected in this parameter. and after pressing [Hand On]. Off This function is not active. Forced stop, Reset the local reference to 0 upon restarting ref=0 the frequency converter. This function is active. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 27 This option is used for remote set-up selections Speed Open Loop Set-up via digital inputs and the serial communication Simple Speed Close Loop port. This set-up uses the settings from Multi Speed parameter 0-12 Link Setups. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 28 PCD 7 Read For Application [1660] Digital Input [3428] PCD 8 Read For Application [1661] Terminal 53 Setting [3429] PCD 9 Read For Application [1662] Analog input 53 [3430] PCD 10 Read For Application Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 29 [1663] Terminal 54 Setting [3450] Actual Position [1664] Analog input 54 [3456] Track Error [1665] Analog output 42 [mA] [1666] Digital Output [1667] Pulse input 29 [Hz] [1668] Pulse input 33 [Hz] MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 30 Display Text 1 [1671] Relay output [38] Display Text 2 [1672] Counter A [39] Display Text 3 [748] PCD Feed Forward [1673] Counter B [1679] Analog output 45 [mA] [953] Profibus Warning Word Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 31 [1502] kWh Counter [1684] Comm. Option STW [1600] Control Word [1685] FC Port CTW 1 [1601] Reference [Unit] [1602] Reference [%] [1686] FC Port REF 1 [1690] Alarm Word [1603] Status Word MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 32 [1686] FC Port REF 1 [1690] Alarm Word [1691] Alarm Word 2 [1692] Warning Word [1693] Warning Word 2 [1694] Ext. Status Word [1695] Ext. Status Word 2 [1697] Alarm Word 3 Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 33 Pressure Quadratic [127] ft³/h Power Cubic [140] ft/s [141] ft/min Table 4.1 Relation between Unit Type and Speed [160] °F [170] psi [171] lb/in2 [172] in WG [173] ft WG [180] HP MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 34 Enabled [Hand On] is enabled. disables the password function. 0-42 [Auto on] Key on LCP Option: Function: Disabled Avoid accidental start of the freqeuncy converter from LCP. Enabled [Hand On] is enabled. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 35: Parameters: 1-** Load And Motor

    Used for parallel-connected motors and/or special Suitable for smooth steady-state operation with motor applications. Set the U/f settings in lowest dynamic response. Adaptive 1 Optimized for smooth steady-state operation, with extra active damping. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 36 Parameter 1-62 Slip Compensation Parameter 1-63 Slip Compensation Time Constant Parameter 1-64 Resonance Dampening Parameter 1-65 Resonance Dampening Time Constant Parameter 1-66 Min. Current at Low Speed Parameter 1-70 PM Start Mode Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 37 Parameter 14-55 Output Filter Parameter 14-64 Dead Time Compensation Zero Current Level Parameter 14-65 Speed Derate Dead Time Compensation Parameter 30-22 Locked Rotor Detection Parameter 30-23 Locked Rotor Detection Time [s] Table 4.2 Active Parameters MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 38 Without this filter, the ripples in the currents can distort the calculated voltage and affect the stability of the system. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 39 (parameter 1-30 Stator Resistance (Rs)) in the system only. If an LC filter is used between the frequency converter and the motor, select this option. (This option is only for asynchronous motors.) MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 40 AMA on a cold motor. Enter the rotor resistance value. Obtain the value from a motor datasheet or by performing an AMA on a cold Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 41 PM (permanent 100 % [ 20 - 200 %] Use this parameter to set the inductance magnet) motors. saturation point. NOTICE When using PM motors, it is recommended to use brake resistors. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 42 1-56 U/f Charac- related 400.0 %] to compensate for tolerance in the teristic - F. value of n . Slip compensation is calculated automatically, that is, based on the nominal motor speed n Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 43 1-75 Start Speed [Hz] and the output current corresponds to the setting of the start current in parameter 1-76 Start Current. This function is typically used in hoisting applications without counterweight MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 44 Otherwise, the frequency converter trips with alarm Dir. direction. 18, Start Failed. Any time set in parameter 1-71 Start Delay for use of a start function must be executed within the time limit. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 45 Set parameter 1-72 Start Function to [0] DC hold. Set the DC-hold current magnitude (parameter 2-00 DC Hold/Motor Preheat Current to be equal to I pre-mag /(1.73 x Xh). Sample rotor time constants= (Xh+X2)/(6.3*Freq_nom*Rr) MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 46 Example: The frequency converter trips when the motor temperature is too high. Parameter set-up: • Set parameter 1-90 Motor Thermal Protection to [2] Thermistor Trip. • Set parameter 1-93 Thermistor Source to [2] Analog Input 54. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 47: Parameters: 2-** Brakes

    2-02 DC Braking Time Range: Function: Digital input 10 s [0 - 60 s] Set the duration of the DC-brake current set in parameter 2-01 DC Brake Current, once Digital input activated. Digital input MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 48 [ 0 - 71 V] Setting this parameter may change the brake dynamic braking with resistor. resistor (parameter 2-11 Brake Resistor (ohm)). AC brake is for VVC mode in both open and closed loop. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 49 • DO NOT enable OVC in hoisting applications. 2-19 Over-voltage Gain Range: Function: 100 % [0 - 200 %] Select overvoltage gain. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 50: Parameters: 3-** Reference/Ramps

    [73] parameter 1-00 Configuration [74] m WG Mode. [80] • The unit selected in [120] parameter 3-00 Reference [121] gal/s Range. [122] gal/min [123] gal/h [124] [125] ft³/s [126] ft³/min [127] ft³/h Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 51 Z. Actual reference (X) is the sum of the inputs selected in parameter 3-15 Reference 1 Source, parameter 3-16 Reference 2 Source, parameter 3-17 Reference 3 Source, and parameter 8-02 Control Source. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 52 [32] Bus PCD Reference P 1-23 Motor frequency P 4-12 Low limit P 3-*2 Time P 3-*1 Ramp (X) Ramp (X)Up Down Time (Acc) Time (Dec) Illustration 4.10 Example of Ramp 1 Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 53 3-41 Ramp 1 Ramp Up Time. Par .  3 − 52  =    ref   Hz   s  x n   Hz Par .  3 − 42  =    ref   Hz MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 54 When jog state is disabled, the normal Select the ramp type, depending on ramping times are valid. requirements for acceleration/deceleration. A linear ramp gives constant acceleration during ramping. An S-ramp gives non-linear acceleration. Linear Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 55 With a delay of 0 ms, Time the reference starts to ramp as soon as P 3-81 Qramp increase/decrease is activated. Qstop Illustration 4.12 Quick Stop Ramp Time MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 56: Parameters: 4-** Limits/Warnings

    The motor speed high limit must exceed the value in parameter 4-12 Motor Speed Low Limit [Hz], and must not exceed the value in parameter 4-19 Max Output Frequency. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 57 [0 - 60 Set the timeout value allowing the speed error set in parameter 4-31 Motor Feedback Speed Error to be exceeded before enabling the function selected in parameter 4-30 Motor Feedback Loss Function. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 58 This value can also be programmed to produce a signal on the digital output or the relay output. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 59: Parameters: 5-** Digital In/Out

    Logic 0⇒ Quick-stop. DC-brake Inverted input for DC braking (NC). Stops the inverse motor by energizing it with a DC current for a MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 60 Reduced by %-value bit 0 of 1 of the 8 preset references according to Table 4.4. Table 4.5 Shut Down/Catch Up [17] Preset ref Same as [16] Preset ref bit 0. bit 1 Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 61 3-9* Position Control. Digital Pot. Meter. [162] Pos. Idx Position index bit 0. This option is only Bit0 effective when parameter 37-00 Application Mode is set to [2] Position Control. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 62 5-1* Digital Inputs. [16] Preset ref bit 0 [32] Pulse input [81] Enocder input A 5-16 Terminal 31 Digital Input Option: Function: [0] No operation Functions are described in parameter group 5-1* Digital Inputs. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 63 Enables control of an external mechanical [15] Out of Output frequency is outside the brake control brake. See parameter group 2-2* frequency frequency range. Mechanical Brake for more details. range [36] Control word bit 11 MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 64 3 is evaluated as TRUE, the [172] Position A fault occurred in the positioning output goes high. Otherwise, it is low. Control Fault process. Refer to parameter 37-18 Pos. Ctrl Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 65 4-40 Warning Freq. Low and parameter 4-41 Warning Freq. High. [16] Below frequency, The output frequency is lower than the setting in parameter 4-40 Warning Freq. Low. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 66 5-90 Digital & Relay Bus the frequency converter. Control. When a bus timeout occurs, [31] Relay 123 Digital output/relay is activated when the output state is set low (off). [0] Control word is selected in Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 67 Logic rule 5 See parameter group 13-4* Logic Rules. [173] Position Mech Selects mechanical control for If logic rule 5 in SLC is TRUE, the Brake positioning. This option is only effective when MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 68 On Delay P 5-41 Illustration 4.15 On Delay, Relay 5-42 Off Delay, Relay Array[2]: Relay1[0], Relay2[1] Range: Function: 0.01 s [0 - 600 s] Enter the delay of the relay cutout time. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 69 See also parameter 5-57 Term. 33 Low Ref./Feedb. Value. Set terminal 29 to digital input (parameter 5-02 Terminal 29 Mode = [0] Input and parameter 5-13 Terminal 29 Digital Input = applicable value). MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 70 5-62 Pulse Output Max Freq 27 Range: Function: 5000 Hz [4 - 32000 Set the maximum frequency for terminal 27, corresponding to the output variable selected in parameter 5-60 Terminal 27 Pulse Output Variable. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 71 Digital Output Terminal 29 Bit 2–3 Reserved Bit 4 Relay 1 output terminal Bit 6–23 Reserved Bit 24 Terminal 42 digital output Bit 26–31 Reserved Illustration 4.20 Encoder Rotation Direction Table 4.7 Bit Functions MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 72 Set the output frequency transferred to the 100 %] output terminal 29 when the terminal is configured as [48] Bus Ctrl Timeout in parameter 5-63 Terminal 29 Pulse Output Variable, and a timeout is detected. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 73: Parameters: 6-** Analog In/Out

    Timeout Function, set the value to >2 mA. 6-13 Terminal 53 High Current Range: Function: 20 mA [0 - 20 Enter the high current value corresponding to the high reference/feedback set in parameter 6-15 Terminal 53 High Ref./Feedb. Value. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 74 Current mode Range: Function: Voltage mode 10 V [0 - 10 V] Enter the voltage (V) that corresponds to the high reference value (set in parameter 6-25 Terminal 54 High Ref./Feedb. Value). Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 75 See chapter 4.6.2 5-3* Digital Outputs for to be the percentage of the full range of the each options and descriptions. variable selected in parameter 6-71 Terminal 45 No operation Analog Output. [198] Drive Bypass MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 76: Parameters: 7-** Controllers

    D-link at low frequencies Analog Input 54 and a constant D-link at higher frequencies. This Frequency input 29 parameter is used with parameter 1-00 Configuration Frequency input 33 Mode [1] Speed closed loop control. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 77 7-08 Speed PID Feed Forward Factor Range: Function: [0 - 500 %] The reference signal bypasses the speed controller by the amount specified. This feature increases the dynamic performance of the speed control loop. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 78 The integral time is the Resource. time needed by the integrator to reach the same gain as the proportional gain. No function Analog Input 53 Analog Input 54 Frequency input Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 79 (parameter 7-43 Process PID Gain Scale at Min. Ref.) and the scale at maximum reference (parameter 7-44 Process PID Gain Scale at Max. Ref.). MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 80 Mode is set to [7] Extended PID speed CL. 7-50 Process PID Extended PID Option: Function: Disabled Disable the extended parts of the process PID controller. Enabled Enable the extended parts of the PID controller. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 81: Parameters: 8-** Communications And Options

    The CTW Valid, active low function that is selected in PID error inverse parameter 8-04 Control Timeout Function is then PID reset I part carried out. PID enable MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 82 0.01 s [ 0.0010 - 0.5 Specify the minimum delay time [18] [311] Jog Speed [Hz] between receiving a request and transmitting a response. This is used for overcoming modem turn-around delays. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 83 Logic OR Activate quick stop command via the fieldbus/ [35] [1694] Ext. Status Word serial communication port or via 1 of the [38] [1622] Torque [%] digital inputs. [41] [1657] Feedback [RPM] MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 84 8-55 Set-up Select Logic OR Select the trigger for the set-up selection. Option: Function: Digital input A digital input triggers the set-up selection. A serial communication port or the fieldbus triggers the set-up selection. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 85 [0 - 4294967295 ] This parameter shows the number of slave timeout errors. 8-88 Reset FC port Diagnostics Option: Function: Do not reset Do not reset all FC port diagnostic counters. Reset counter Reset all FC port diagnostic counters. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 86: Parameters: 9-** Profidrive

    Frequency [%] [595] Pulse Out 29 Bus Control [1616] Torque [Nm] [615] Terminal 53 High Ref./Feedb. [1617] Speed [RPM] Value [1618] Motor Thermal [625] Terminal 54 High Ref./Feedb. [1622] Torque [%] Value Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 87 Term. 33 High Ref./Feedb. Value [3450] Actual Position [590] Digital & Relay Bus Control [3456] Track Error [593] Pulse Out 27 Bus Control [595] Pulse Out 29 Bus Control [615] Terminal 53 High Ref./Feedb. Value MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 88 Pulse input 29 [Hz] [1668] Pulse input 33 [Hz] [1669] Pulse output 27 [Hz] [1670] Pulse output 29 [Hz] [1671] Relay output [1672] Counter A [1673] Counter B [1679] Analog output 45 [mA] Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 89 6000 kbit/s 12000 kbit/s [0 - 1000 ] Indicates the number of fault events that have occurred since last reset or power-up. [10] 31,25 kbit/s [11] 45,45 kbit/s [255] No baudrate found MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 90 2 in the same format as PCD 2. 9-75 DO Identification Range: Function: [0 - 65535 ] Provides information about the DO (drive object). This parameter is for PROFINET only. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 91 [0 - 9999 ] This parameter shows a list of all the frequency converter parameters deviating from default setting. 9-93 Changed Parameters (4) Range: Function: [0 - 9999 ] This parameter shows a list of all the frequency converter parameters deviating from default setting. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 92: Parameters: 12-** Ethernet

    If no link is present, Range: Function: None is shown. [0 - 4294967295 ] Read only. Shows the lease time left for None the current DHCP-assigned IP address. 10 Mbps Mbps Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 93 The cable diagnostics function is only broadcast storm protection also includes multicast telegrams. issued on ports where there is no link (see Option: Function: parameter 12-10 Link Status). Broadcast only Broadcast & Multicast Disabled Enabled MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 94 Range: Function: [0 - 4294967295 ] Read-only. Advanced interface counters from a built- in switch can be used for low-level troubleshooting. The parameter shows a sum of port 1 + port 2. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 95: Parameters: 13-** Smart Logic Control

    It is possible to program 1–20 events and actions. When the last event/action has been executed, the sequence starts over again from the first event/action. Illustration 4.26 shows an example with 3 events/actions: MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 96 Option: Function: [83] Broken Belt Do not reset Retain programmed settings in parameter group 13-** Smart Logic. Reset SLC Reset all parameters in parameter group 13- ** Smart Logic to default settings. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 97 A timer is only false if it is started by an action (for example [29] Start timer 1) and until the given timer value has elapsed. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 98 Evaluate the expression NOT [13-40] AND [20] Alarm (trip) NOT [13-42]. [21] Alarm (trip lock) NOT OR Evaluate the expression NOT [13-40] OR NOT [22] Comparator 0 [13-42]. [23] Comparator 1 [24] Comparator 2 Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 99 [73] SL Time-out 6 Above I high [74] SL Time-out 7 [16] Thermal warning [83] Broken Belt [17] Mains out of range [18] Reversing [19] Warning [20] Alarm (trip) [21] Alarm (trip lock) MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 100 Below I low commands coming from either the digital Above I high inputs, or via a fieldbus. [16] Thermal warning [17] Mains out of range Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 101 [23] Run reverse Issues a start reverse command to the frequency converter. [24] Stop Issues a stop command to the frequency converter. [25] Qstop Issues a quick stop command to the frequency converter. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 102: Parameters: 14-** Special Functions

    2-10 Brake Function is [0] Off or [2] AC brake, the ramp follows the overvoltage ramping. If parameter 2-10 Brake Function is [1] Resistor Brake, the ramp follows the setting in Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 103 B Mains failure Illustration 4.29 Kinetic Back-up C Kinetic back-up D Trip The DC-level during [4] Kinetic back-up is Illustration 4.30 Kinetic Back-up Trip parameter 14-11 Mains Fault Voltage Level x 1.35. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 104 [0 - 500.000 Reference- This parameter specifies be restarted. FeedbackUnit] the kinetic back-up trip recovery level. Manual reset Select [0] Manual reset, to perform a reset via [Reset] or via the digital inputs. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 105 Function: Normal Normal operation with motor selected. [0 - 0x7FFFFFFF ] Only for service technicians use. operation Initialisation Reset parameter values to default settings. The frequency converter resets during the next power-up. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 106 PM motor mode. Constant-off mode On-when-Inverter-is-on-else-off Mode Enter the level of motor magnetization at low Variable-speed mode speed. Selection of a low value reduces energy loss in the motor, but also reduces load capability. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 107 D = Default setting parameter 14-07 Dead Time Compen- x = Possible selection sation Level to a minimum level set in this parameter. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 108: Parameters: 15-** Drive Information

    [0 - 40 ] View the type code string used for reordering the Do not reset frequency converter in its original configuration. Reset counter Press [OK] to reset the running hours counter to 0 (see parameter 15-01 Running Hours). Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 109 Size related [0 - 20 ] View the installed option software version. 15-62 Option Ordering No Range: Function: Size related [0 - 8 ] Shows the ordering number for the installed options. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 110: Parameters: 16-** Data Readouts

    View the custom readout from dampening) as a percentage (scale doutUnit CustomRea- parameter 0-30 Custom 0000-4000 hex) of parameter 4-19 Max doutUnit] Readout Unit to Output Frequency. parameter 0-32 Custom Readout Max Value. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 111 [-200 - 200 ] View the contribution of the digital potenti- ometer to the actual reference. 16-35 Inverter Thermal Range: Function: [0 - 255 %] View the percentage load on the inverter. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 112 Controller Action). 0 mA [0 - 20 View the actual value at output 42. The value shown reflects the selections in parameter 6-90 Terminal 42 Mode and parameter 6-91 Terminal 42 Analog Output. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 113 View the 2-byte control word (CTW) received 65535 ] from the bus master. Interpretation of the control word depends on the fieldbus option installed and the control word profile selected in parameter 8-10 Control Word Profile. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 114: Parameters: 17-** Feedback Options

    [0 - 100 %] Read-only parameter used to display the 17-59 Resolver Interface tapered tension set point. Option: Function: Disabled 18-86 Tension Feedback Enabled Range: Function: [0 - 100 %] Read-only parameter used to display the actual tension feedback. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 115: Parameters: 21-** Ext. Closed Loop

    Function: than the reference. [ -999999.999 - This parameter sets the Option: Function: ExtPID1Unit 999999.999 maximum value that can Normal ExtPID1Unit] be obtained by the sum of Inverse the setpoint and reference. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 116 [1 - 50 ] Set a limit for the differentiator gain (DG). The DG increases if there are fast changes. Limit the DG to obtain a pure differentiator gain at slow changes and a constant differentiator gain where quick changes occur. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 117: Parameters: 22-** Application Functions

    1-82 Min Speed for Function at Stop [Hz]. The frequency converter activates parameter 1-80 Function at Stop. The frequency converter is now in sleep mode. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 118 22-49 Wake-Up Delay Time Range: Function: [0 - 3600 s] Set the delay time that the motor waits before waking up from sleep mode when the condition to wake up is met. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 119: Parameters: 30-** Special Features

    This factor consists of a numerator and 33-03 Homing Velocity denominator. Range: Function: [-1500 - This parameter defines the velocity of 1500 RPM] homing. It must not exceed the parameter 32-80 Maximum Allowed Velocity. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 120: Parameters: 34-** Motion Control Data Readouts

    33-47 Target Position Window Range: Function: [1 - 10000 ] Defines the size of the target window with user unit. A position is only viewed as reached when the actual position is within this window. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 121 Range: Function: [0 - 65535 ] Value sent in PCD9 of fieldbus telegram. 34-30 PCD 10 Read For Application Range: Function: [0 - 65535 ] Value sent in PCD10 of fieldbus telegram. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 122: Parameters: 37-** Application Settings

    It is defined as the time in milliseconds POSITION CTRL FAULT with fault reason 100000 ms] that it takes to ramp from standstill to Brake Wear Limit Exceeded. parameter 32-80 Maximum Allowed Velocity. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 123 Can not find home position Taper is not required in unwinding 37-19 Pos. New Index applications. For unwinding applications, leave this parameter set to 0. Range: Function: [0 - 255 ] The currently latched index number. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 124 [0.001 - 5 s] Set the time within which the tension 37-35 Reading at Full Roll must exceed the high or low tension Range: Function: limit. [0 - 20 V] Set the analog input signal reading at the full roll size used. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 125 This ensures stability during step changes in setpoints. Illustration 4.32 Tension PID Profiler MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 126 Function: No Function Jog reverse 37-55 Winder Jog Forward Jog the winder in forward winding direction at the speed set in parameter 37-26 Winder Jog Speed. Option: Function: No function Jog forward Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 127: Parameter Lists

    ByStr 1/60 Normalized value 2 bytes 1000000 Bit sequence BitSeq 100000 Time difference w/o date TimD 10000 1000 Table 5.1 Data Type 0.01 0.001 0.0001 0.00001 0.000001 0.0000001 Table 5.2 Conversion Table MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 128 Parameter 1-71 Start Delay Parameter 1-72 Start Function Parameter 1-73 Flying Start Parameter 1-75 Start Speed [Hz] Parameter 1-76 Start Current Table 5.4 Active/Inactive Parameters 4) Not used when parameter 1-03 Torque Characteristics = VT. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 129 Parameter 2-16 AC brake Max. Current Parameter 2-17 Over-voltage Control Parameter 2-19 Over-voltage Gain Parameter 2-20 Release Brake Current Parameter 2-22 Activate Brake Speed [Hz] Table 5.5 Active/Inactive Parameters 6) Not AC brake. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 130: Parameter Lists

    LCP Copy [0] No copy 1 set-up FALSE – Uint8 0-51 Set-up Copy [0] No copy 1 set-up FALSE – Uint8 0-6* Password 0-60 Main Menu Password 0 N/A 1 set-up TRUE Uint16 Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 131 TRUE Int16 1-63 Slip Compensation Time Constant 0.1 s All set-ups TRUE Uint16 1-64 Resonance Dampening 100% All set-ups TRUE Uint16 1-65 Resonance Dampening Time Constant 0.005 s All set-ups TRUE Uint16 MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 132 2-2* Mechanical Brake 2-20 Release Brake Current All set-ups TRUE Uint32 2-22 Activate Brake Speed [Hz] 0 Hz All set-ups TRUE Uint16 2-23 Activate Brake Delay 0.0 s All set-ups TRUE Uint8 Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 133 [0] Off All set-ups TRUE – Uint8 3-93 Maximum Limit 100% All set-ups TRUE Int16 3-94 Minimum Limit -100% All set-ups TRUE Int16 3-95 Ramp Delay 1000 ms All set-ups TRUE Uint16 MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 134 [1] On All set-ups FALSE – Uint8 4-6* Speed Bypass 4-61 Bypass Speed From [Hz] 0 Hz All set-ups TRUE Uint16 4-63 Bypass Speed To [Hz] 0 Hz All set-ups TRUE Uint16 Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 135 TRUE Uint16 5-94 Pulse Out 27 Timeout Preset 1 set-up TRUE Uint16 5-95 Pulse Out 29 Bus Control All set-ups TRUE Uint16 5-96 Pulse Out 29 Timeout Preset 1 set-up TRUE Uint16 MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 136 Terminal 42 Output Min Scale All set-ups TRUE Uint16 6-94 Terminal 42 Output Max Scale 100% All set-ups TRUE Uint16 6-96 Terminal 42 Output Bus Control 0 N/A All set-ups TRUE Uint16 Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 137 Process PID Fb. Filter Time 0.001 s All set-ups TRUE Uint16 7-6* Feedback Conversion 7-60 Feedback 1 Conversion [0] Linear All set-ups TRUE – Uint8 7-62 Feedback 2 Conversion [0] Linear All set-ups TRUE – Uint8 MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 138 [0] Do not reset 1 set-up TRUE – Uint8 8-9* Bus Feedback 8-90 Bus Jog 1 Speed 100 RPM All set-ups TRUE Uint16 8-91 Bus Jog 2 Speed 200 RPM All set-ups TRUE Uint16 Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 139 FALSE Uint16 9-93 Changed Parameters (4) 0 N/A All set-ups FALSE Uint16 9-94 Changed Parameters (5) 0 N/A All set-ups FALSE Uint16 9-99 PROFIBUS Revision Counter 0 N/A All set-ups TRUE Uint16 MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 140 1 set-up TRUE – Uint8 12-96 Port Config ExpressionLimit 1 set-up TRUE – Uint8 12-98 Interface Counters 4000 N/A All set-ups TRUE Uint32 12-99 Media Counters 0 N/A All set-ups TRUE Uint32 Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 141 Logic Rule Boolean 3 [0] False 1 set-up TRUE – Uint8 13-5* States 13-51 SL Controller Event [0] False 1 set-up TRUE – Uint8 13-52 SL Controller Action [0] Disabled 1 set-up TRUE – Uint8 MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 142 ExpressionLimit All set-ups FALSE Uint16 14-8* Options [0] Protect Option 14-89 Option Detection Config. 1 set-up TRUE Uint8 14-9* Fault Settings 14-90 Fault Level [3] Trip Lock All set-ups TRUE Uint8 Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 143 0 N/A 1 set-up TRUE Uint16 15-97 Application Type 0 N/A 1 set-up TRUE Uint32 15-98 Drive Identification 0 N/A 1 set-up FALSE VisStr[56] 15-99 Parameter Metadata 0 N/A 1 set-up FALSE Uint16 MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 144 1 set-up TRUE Uint16 16-72 Counter A 0 N/A 1 set-up TRUE Int16 16-73 Counter B 0 N/A 1 set-up TRUE Int16 16-79 Analog Output AO45 0 mA 1 set-up TRUE Uint16 Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 145 [0] Disabled All set-ups FALSE – Uint8 17-6* Monitoring and App. 17-60 Feedback Direction [0] Clockwise All set-ups FALSE – Uint8 17-61 Feedback Signal Monitoring [1] Warning All set-ups TRUE – Uint8 MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 146 21-22 Ext. 1 Integral Time 10000 s All set-ups TRUE Uint32 21-23 Ext. 1 Differentiation Time All set-ups TRUE Uint16 21-24 Ext. 1 Dif. Gain Limit 5 N/A All set-ups TRUE Uint16 Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 147 Max. Tolerated Position Error 2000000 N/A 1 set-up TRUE Uint32 32-80 Maximum Allowed Velocity 1500 RPM 1 set-up FALSE Uint16 32-81 Motion Ctrl Quick Stop Ramp 1000 ms 1 set-up TRUE Uint32 MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 148 PCD 10 Read For Application 0 N/A All set-ups TRUE Uint16 34-5* Process Data 34-50 Actual Position 0 N/A All set-ups TRUE Int32 34-56 Track Error 0 N/A All set-ups TRUE Int32 Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 149 37-40 Center Winder Cmd Src control the functions 1 set-up TRUE – Uint8 37-41 Diameter Change Rate 0.001% 1 set-up TRUE Uint8 37-42 Tapered Tension Change Rate 0.1% 1 set-up TRUE Uint8 MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 150 Uint8 37-57 Tension On/Off [0] Off 1 set-up TRUE – Uint8 37-58 Core Select [0] Core1 diameter 1 set-up FALSE – Uint8 37-59 Diameter Reset [0] Off 1 set-up FALSE – Uint8 Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 151: Troubleshooting

    Line 1 identifies the warning in plain language, and line 2 identifies the warning number. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 152 Check the load connected to terminal 27 or remove Overload T27 – – short-circuit connection. Check the load connected to terminal 29 or remove Overload T29 – – short-circuit connection. Gate drive voltage fault – – Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 153 Table 6.2 Warnings and Alarms Code List 1) These faults may be caused by mains distortions. Installing a Danfoss line filter may rectify this problem. 2) For enclosure size J7, the warning can also be caused by high UDC voltage.
  • Page 154 Reserved Reserved Reference high Reserved 001000 Option 1048576 V phase loss Reserved Reserved Overload T27 Reference low Start delay detection 002000 2097152 W phase loss Option fault Reserved Reserved Reserved Reserved Sleep Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 155 Reserved Table 6.3 Description of Alarm Word, Warning Word, and Extended Status Word The alarm words, warning words and extended status words can be accessed via fieldbus or optional fieldbus for diagnosis. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 156 Parameter 14-25 Trip Delay at Torque Limit can change this • warning from a warning-only condition to a warning Compare the output current shown on the LCP followed by an alarm. with measured motor current. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 157 Parameter 8-03 Control Timeout Time could possibly be • Remove power from the frequency converter and increased. check motor phase U. Troubleshooting • Check connections on the serial communication cable. • Increase parameter 8-03 Control Word Timeout Time. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 158 Danfoss See Table 6.4 for the causes and solutions for different supplier. internal faults. If the fault persists, contact the Danfoss Table 6.4 Internal Fault List supplier or service department for assistance. WARNING 40, Overload of digital output terminal 27...
  • Page 159 Torque is below the torque level set for no load, indicating a broken belt. Parameter 22-60 Broken Belt Function is set for alarm. Troubleshooting • Troubleshoot the system and reset the frequency converter after clearing the fault. MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 160 EMF exceeds 90% x U (overvoltage threshold) and invmax does not drop to normal level within 5 s, this warning is reported. The warning remains until the back EMF returns to a normal level. Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 161: Index

    Default setting................20, 125 LCP copy/save..................32 Digital Input.................... 57 Leakage current..................12 Discharge time..................11 LED......................149 Live zero....................71 Load compensation................33 Electrical wiring..................7 Load sharing................. 11, 102 Electronic thermal relay................ 5 MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 162 Stator resistance..................38 Status menu................... 16 Synchronous motor speed..............4 Password....................32 PELV......................12 Phase loss....................154 Terminal 42 PNP......................57 Terminal 42 mode................73 Port diagnostics..................83 Terminal 45 Terminal 45 mode................73 Danfoss A/S © 06/2017 All rights reserved. MG06C702...
  • Page 163 [%]....................... 109 Trip........................ 6 Trip condition..................149 Trip lock....................149 Unintended start................. 11, 102 Voltage imbalance................154 VVC+......................6 Warning and alarm list..............151 Warning current high................56 Warning current low................56 MG06C702 Danfoss A/S © 06/2017 All rights reserved.
  • Page 164 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

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