Danfoss VLT AutomationDrive FC 360 Quick Manual
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Danfoss VLT AutomationDrive FC 360 Quick Manual

Danfoss VLT AutomationDrive FC 360 Quick Manual

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MAKING MODERN LIVING POSSIBLE
Quick Guide
®
VLT
AutomationDrive FC 360
www.danfoss.com/drives

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Summary of Contents for Danfoss VLT AutomationDrive FC 360

  • Page 1 MAKING MODERN LIVING POSSIBLE Quick Guide ® AutomationDrive FC 360 www.danfoss.com/drives...
  • Page 3 Voltage [V] Minimum waiting time [minutes] 380-480 0.37-7.5 kW 11-75 kW High voltage may be present even when the warning LEDs are off! Discharge Time ® MG06A302 - VLT is a registered Danfoss trademark...
  • Page 4 ® Safety AutomationDrive FC 360 Quick Guide ® MG06A302 - VLT is a registered Danfoss trademark...

  • Page 5: Table Of Contents

    4.1.2 LCP 21 4.1.3 The Right-Key Function 4.2 Quick Menu 4.3 Main Menu 4.4 PM Motor Setup 4.5 Parameter List 4.5.1 Main Menu Structure 5 Wiring Examples 6 Warnings and Alarms ® MG06A302 - VLT is a registered Danfoss trademark...
  • Page 6 8 Specifications 8.1 Power-dependent Specifications 8.1.1 Mains Supply 3 x 380-480 V AC 8.2 General Technical Data 8.3 Fuse Specifications 8.3.1 Fuses 8.3.2 Recommendations 8.3.3 CE Compliance 8.4 Connection Tightening Torques Index ® MG06A302 - VLT is a registered Danfoss trademark...

  • Page 7: Quick Start

    Table 1.1 Legend to Illustration 1.1 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 31 32 Illustration 1.2 Typecode String ® MG06A302 - VLT is a registered Danfoss trademark...

  • Page 8: Hand On/Auto On Mode

    7-20 (Process CL feedback source): [2] Analog input 54 When an application is selected, relevant parameters are automatically set. Customer specific configuration of all Table 1.3 [1] Process Closed Loop parameters based on specific requirements is still possible. ® MG06A302 - VLT is a registered Danfoss trademark...
  • Page 9 [1] Voltage Mode 6-22 (AI 54 Low) 4.0 mA 6-23 (AI 54 High) 20.0 mA 6-29 (AI 54 Mode) [0] Current Mode 6-70 (Term 45 [0] 0-20 mA [0] 0-20 mA Mode) ® MG06A302 - VLT is a registered Danfoss trademark...
  • Page 10 For further examples, refer to 5 Wiring Examples. 6-90 (Term 42 Mode): [0] 0-20 mA 6-91 (AO42): [103] Motor current 7-00 (Speed PID Feedback Source): [1] 24 V encoder Table 1.6 [4] Speed Close Loop ® MG06A302 - VLT is a registered Danfoss trademark...

  • Page 11: Jumper Terminal 12 And

    Set motor cable length in 1-42 Motor Cable Length Go to 1-29 Automatic Motor Adaptation (AMA). Press [OK]. Select [1] Enable complete AMA. Press [OK]. The test will run automatically and indicate when it is complete. ® MG06A302 - VLT is a registered Danfoss trademark...

  • Page 12: Introduction

    Fixed I/O terminals (accessory) Motor terminal (U V W) and brake and load sharing Terminal cover terminal PE ground Option-B (MCB102/103 accessories) 3-Pole relay 1 Table 2.1 Legend to Illustration 2.1 ® MG06A302 - VLT is a registered Danfoss trademark...

  • Page 13: Product Overview

    Contact the local Danfoss supplier or go to efficiency, and offers many more control, monitoring, and www.danfoss.com/Products/Literature/VLT+Technical efficiency functions. Operation and monitoring functions +Documentation.htm for downloads.

  • Page 14: Installation

    Improper mounting can result in over heating and reduced performance • Use the slotted mounting holes on the unit for wall mounting, when provided • See 8.4 Connection Tightening Torques for proper tightening specifications. ® MG06A302 - VLT is a registered Danfoss trademark...

  • Page 15: Electrical Installation

    2) Relay 2 is 2-pole for J1-J3 and 3-pole for J4-J7. Relay 2 of J4-J7 with terminals 4, 5 and 6 same NO/NC logic as Relay 1. 3) Dual DC choke in 30-75 kW 4) Switch S801 (bus terminal) can be used to enable termination on the RS-485 port (terminals 68 and 69). ® MG06A302 - VLT is a registered Danfoss trademark...
  • Page 16 Output contactor (Generally not recommended) Mains, 3-phase and reinforced PE Earth (grounding) rail (PE) Control wiring Cable insulation (stripped) Equalising min. 16 mm (0.025 in) Table 3.2 Legend to Illustration 3.2 ® MG06A302 - VLT is a registered Danfoss trademark...

  • Page 17: General Requirements

    • All wiring must comply with local and national regulations regarding cross-section and ambient temperature requirements. • Danfoss recommends that all power connections be made with a minimum 75 °C rated copper wire. Illustration 3.3 Grounding Principle • See 8 Specifications for recommended wire sizes.

  • Page 18: Mains, Motor And Earth Connections

    IEC 61800-3. • Do not install switch between the frequency Illustration 3.5 Control Wiring Access for J1-J7 Enclosures converter and the motor in IT mains. ® MG06A302 - VLT is a registered Danfoss trademark...

  • Page 19: Control Terminal Types

    0-20 mA or 4-20 mA at a typical operational mode. maximum of 500 Ω. Can 6-71 [0] No operation also be configured as digital outputs ® MG06A302 - VLT is a registered Danfoss trademark...

  • Page 20: Using Screened Control Cables

    Use twisted-pair cables to reduce interference between conductors. The recommended method is in Illustration 3.9: <10 mm Illustration 3.9 Twisted-pair Cables Min. 16 mm Equalizing cable Table 3.5 Legend to Illustration 3.9 ® MG06A302 - VLT is a registered Danfoss trademark...
  • Page 21 RS-485 connection or in parameter group 8-** Communications and Options • Selecting a specific communication protocol changes various default parameter settings to match that protocol’s specifications along with making additional protocol-specific parameters available ® MG06A302 - VLT is a registered Danfoss trademark...

  • Page 22: User Interface And Programming

    The triangle indicates if the LCP is in status, quick menu or software. This software can either be ordered using code main menu. number 130B1000 or downloaded from the Danfoss Web Table 4.1 Legend to Illustration 4.1 site: www.danfoss.com/BusinessAreas/DrivesSolutions/ softwaredownload Setup 12 4.1.2 LCP 21...

  • Page 23: The Right-Key Function

    ] to change the value. Pressing [►] will not change the value of the digits or move the decimal point. Setup 1 Setup 1 Setup 1 Setup 1 Setup 1 Illustration 4.3 Right Key Function ® MG06A302 - VLT is a registered Danfoss trademark...
  • Page 24 User Interface and Programm... ® AutomationDrive FC 360 Quick Guide ® MG06A302 - VLT is a registered Danfoss trademark...

  • Page 25: Main Menu

    See Illustration 4.5 for the principles of changing the value of continuous, enumerated and array parameters. Setup 1 Setup 1 Setup 1 Setup 1 Illustration 4.5 Main Menu Interactions - Continuous Parameters ® MG06A302 - VLT is a registered Danfoss trademark...

  • Page 26: Pm Motor Setup

    Motor Data, 1-3* Adv. Motor Data and 1-4* are active. Table 4.5 Changing Values in Enumerated Parameters The information can be found on the motor nameplate and in the motor data sheet. ® MG06A302 - VLT is a registered Danfoss trademark...

  • Page 27: Parameter List

    1-40 Back EMF at 1000 4.5 Parameter List Test Motor Operation Start the motor at low speed (100 to 200 RPM). If the motor does not turn, check installation, general programming and motor data. ® MG06A302 - VLT is a registered Danfoss trademark...

  • Page 28: Main Menu Structure

    User Interface and Programm... ® AutomationDrive FC 360 Quick Guide ® MG06A302 - VLT is a registered Danfoss trademark...
  • Page 29 User Interface and Programm... ® AutomationDrive FC 360 Quick Guide ® MG06A302 - VLT is a registered Danfoss trademark...
  • Page 30 User Interface and Programm... ® AutomationDrive FC 360 Quick Guide ® MG06A302 - VLT is a registered Danfoss trademark...
  • Page 31 User Interface and Programm... ® AutomationDrive FC 360 Quick Guide ® MG06A302 - VLT is a registered Danfoss trademark...

  • Page 32: Wiring Examples

    Preset ref. 3 100% A OUT 0 ~10 V * = Default Value A OUT Notes/comments: Table 5.2 Analog Speed Reference (Voltage) Table 5.4 Start/Stop with Reversing and 4 Preset Speeds ® MG06A302 - VLT is a registered Danfoss trademark...
  • Page 33 5 s, the frequency converter continues and the warning disappears. But Relay 1 will still be triggered until pressing [Off/Reset]. Table 5.7 Using SLC to Set a Relay ® MG06A302 - VLT is a registered Danfoss trademark...
  • Page 34 S p e e d d o w n ( 3 2 ) Illustration 5.1 Speed Up/Down Illustration for Table 5.8 CAUTION Thermistors must use reinforced or double insulation to meet PELV insulation requirements. ® MG06A302 - VLT is a registered Danfoss trademark...

  • Page 35: Warnings And Alarms

    Very serious faults cause alarms with trip lock which require that input power be cycled before resetting the Illustration 6.3 Status Indicator Lights alarm in any of the 4 ways described above. ® MG06A302 - VLT is a registered Danfoss trademark...

  • Page 36: Warning And Alarm Definitions

    AMA small motor The motor is too small for the AMA to operate. The parameter values of the motor are outside of AMA parameter range the acceptable range. AMA will not run. ® MG06A302 - VLT is a registered Danfoss trademark...
  • Page 37 A wrong password was entered a password-protected parameter. Table 6.1 Warnings and Alarms Code List These faults may be caused by mains distortions. Installing Danfoss Line Filter may rectify this problem. ® MG06A302 - VLT is a registered Danfoss trademark...

  • Page 38: Basic Troubleshooting And Faqs

    Possible incorrect settings in the Check brake parameters. Check Check parameter group 2-0* DC Motor will not brake brake parameters. Possible too ramp time settings. brake and 3-0* Reference limits. short ramp down times. ® MG06A302 - VLT is a registered Danfoss trademark...
  • Page 39 Change switching pattern and acceptable limit. certain frequencies) frequency in parameter group 14-0* Inverter Switching. Increase Resonance Dampening in 1-64 Resonance Dampening. Table 7.1 Troubleshooting ® MG06A302 - VLT is a registered Danfoss trademark...

  • Page 40: Specifications

    Estimated power loss at rated max. 289.53 393.36 402.83 467.52 load [W] Weight enclosure IP20 [kg] 12.3 12.5 97.8 97.8 98.1 97.9 Efficiency [%] Table 8.2 Mains Supply 3x380-480 V AC - Heavy Duty ® MG06A302 - VLT is a registered Danfoss trademark...
  • Page 41 Although measurements are made with state of the art equipment, some measurement inaccuracy must be allowed for ( 4) Measured using 5 m screened motor cables at rated load and rated frequency. ® MG06A302 - VLT is a registered Danfoss trademark...

  • Page 42: General Technical Data

    Voltage level, logic '0' NPN > 19 V DC Voltage level, logic '1' NPN < 14 V DC Maximum voltage on input 28 V DC Pulse frequency range 4 Hz-32 kHz ® MG06A302 - VLT is a registered Danfoss trademark...
  • Page 43 68 (P,TX+, RX+), 69 (N,TX-, RX-) Terminal number 61 Common for terminals 68 and 69 The RS-485 serial communication circuit is functionally seated from other central circuits and galvanically isolated from the supply voltage (PELV). ® MG06A302 - VLT is a registered Danfoss trademark...
  • Page 44 System response time (terminals 18, 19, 27, 29, 32, 33) Speed control range (open loop) 1:100 of synchronous speed 30-4000 RPM: Maximum error of ±8 RPM Speed accuracy (open loop) All control characteristics are based on a 4-pole asynchronous motor ® MG06A302 - VLT is a registered Danfoss trademark...
  • Page 45 Monitoring of the intermediate circuit voltage ensures that the frequency converter trips if the intermediate circuit voltage is too low or too high. • The frequency converter is protected against earth faults on motor terminals U, V, W. ® MG06A302 - VLT is a registered Danfoss trademark...

  • Page 46: Fuse Specifications

    8.3 Fuse Specifications 8.3.1 Fuses Fuses or circuit breakers are mandatory to comply with IEC 60364. Danfoss recommend using a selection of the It is recommended to use fuses and/or circuit breakers on following. the supply side as protection in case of component break- down inside the frequency converter (first fault).

  • Page 47: Connection Tightening Torques

    Use a torque wrench to ensure correct torque. Torque [Nm] Frame Power [kW] Mains Motor Brake Earth Relay size connection 0.37-2.2 3.0 -55 11-15 18.5-22 30-45 Table 8.6 Tightening of Terminals ® MG06A302 - VLT is a registered Danfoss trademark...

  • Page 48: Index

    Floating Delta..................14 Output Current..................40 Fuses......................42 Overload Protection................13 Ground PELV....................30, 40 Connections..................13 Power Loops....................16 Connections..................13 Wire....................13, 14 Factor....................14 Grounded Delta................... 14 Power-dependent................36 ® MG06A302 - VLT is a registered Danfoss trademark...
  • Page 49 Terminal Programming..............15 Thermistor....................30 Tightening Of Terminals..............43 Torque Characteristics..............38 Trip Function..................13 Troubleshooting.................. 34 Voltage Level..................38 Warnings And Alarms..............32, 33 Wire Sizes....................13 Wiring Examples.................. 28 ® MG06A302 - VLT is a registered Danfoss trademark...
  • Page 50 130R0413 MG06A302 Rev. 2013-07-05 *MG06A302*...

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