Danfoss VLT AutomationDrive FC 360 Application Manual
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Danfoss VLT AutomationDrive FC 360 Application Manual

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MAKING MODERN LIVING POSSIBLE
Application Guide
®
VLT
AutomationDrive FC 360
www.danfoss.com/drives

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Summary of Contents for Danfoss VLT AutomationDrive FC 360

  • Page 1 MAKING MODERN LIVING POSSIBLE Application Guide ® AutomationDrive FC 360 www.danfoss.com/drives...

  • Page 2: Table Of Contents

    3.3 Wiring and Control Process 3.4 Parameters for Center Winder Control 4 Positioning Control 4.1 Introduction 4.2 Programming 4.3 Homing 4.4 Positioning 4.5 PROFIBUS Interface 4.6 Application Example 4.7 Parameters for Positioning Control Index MG06E102 Danfoss A/S © 11/2014 All rights reserved.

  • Page 3: Introduction

    Protective extra low voltage provides information on how to programme and Pulse width modulated includes complete parameter descriptions. Stator resistance Contact the local Danfoss supplier for the printed Regen Regenerative terminals documentation. Revolutions per minute 1.3 Document and Software Version...
  • Page 4 Introduction Application Guide cross reference link parameter name • All dimensions are in mm (inch). • * indicates default setting of a parameter. MG06E102 Danfoss A/S © 11/2014 All rights reserved.

  • Page 5: Safety

    Installation, start-up, and maintenance must be 380–480 0.37–7.5 kW 11–75 kW performed by qualified personnel only. High voltage may be present even when the warning LEDs are off. Table 2.1 Discharge Time Danfoss A/S © 11/2014 All rights reserved. MG06E102...
  • Page 6 For details about the use of the frequency converter on isolated mains, refer to section RFI Switch in the Design Guide. Follow the recommendations regarding the installation on IT-mains. Use relevant monitoring devices for IT- mains to avoid damage. MG06E102 Danfoss A/S © 11/2014 All rights reserved.

  • Page 7: Center Winder Control

    PID will need to make up too much of the difference. The tension PID updates every 16 ms. The calculated diameter is used by both the open-loop reference and as an input to the tension PID. Danfoss A/S © 11/2014 All rights reserved. MG06E102...
  • Page 8 • Until that speed is reached, the diameter value Tension-taper setpoint ramp: The tapered tension will not change. setpoint generator integrates any changes to the tension or taper setpoints over multiple program MG06E102 Danfoss A/S © 11/2014 All rights reserved.

  • Page 9: Application Requirements

    Enable the diameter calculator by setting or 0–10 V DC input, or via PROFIBUS. parameter 37-43 Diameter Calculator Min Speed to • Disable tension loop output by setting parameter 37-51 Tension PID Out Limit to 0. Danfoss A/S © 11/2014 All rights reserved. MG06E102...

  • Page 10: Wiring And Control Process

    37-27 TLD Low Limit and parameter 37-28 TLD High Limit. • Tightening the slack web Refer to chapter 3.2.1 Application Requirements for information about how to tighten a slack web. MG06E102 Danfoss A/S © 11/2014 All rights reserved.
  • Page 11 Based on the application. Parameter 37-55 Winder Jog Diameter Forward Parameter 37-26 Winder Jog Parameter 37-56 New Diameter [0] Core Diameter Speed Select Parameter 37-27 TLD Low Limit 0 Parameter 37-28 TLD High Limit 90 Danfoss A/S © 11/2014 All rights reserved. MG06E102...

  • Page 12: Parameters For Center Winder Control

    Set the winder jog speed percentage. This percentage value is measurement. used for both forward and reverse jogging speed. Option: Function: Range: Function: No Function [0 - 100 %] Input53(0~10 VDC or 0~20 mA ) Input54(0~10 VDC or 0~20 mA ) MG06E102 Danfoss A/S © 11/2014 All rights reserved.
  • Page 13 Sets the amount of changes allowed for the diameter in each 37-48 Tension PID Proportional Gain program scan. Sets the proportional gain for tension loop PID amplifier. Range: Function: Range: Function: 0.001 % [0.001 - 0.05 %] [0 - 10 ] Danfoss A/S © 11/2014 All rights reserved. MG06E102...
  • Page 14 Selects partial roll diameter as the preset starting diameter when the diameter reset is energized, rather than using one of the 2 preset core diameters. Option: Function: Core diameter Partial roll diameter MG06E102 Danfoss A/S © 11/2014 All rights reserved.

  • Page 15: Positioning Control

    There are 2 types of position limits: hardware • Perform an AMA. limits and software limits. Hardware limits are set • Set 37-00 Application Mode to [2] Position Control. by digital inputs. Software limits are set via parameter settings. Danfoss A/S © 11/2014 All rights reserved. MG06E102...

  • Page 16: Homing

    (5-10 to The 3 modes are described in details as follows. 5-16) to [151] Home Ref. Switch. In forced manual and automatic modes, switching on the digital MG06E102 Danfoss A/S © 11/2014 All rights reserved.

  • Page 17: Positioning

    Switch both digital input 19 and 27 off to select position 0. In both cases, ensure that the firmware version is higher than 1.20. Switch digital input 19 on and 27 off to select position 1. Danfoss A/S © 11/2014 All rights reserved. MG06E102...

  • Page 18: Application Example

    Target Position Reached (↑) Error Occurred (↑) Mechanical Brake Output (↑) Positive Hardware Limit (↑) Negative Hardware Limit (↑) Actual Position (MSB) Actual Position (LSB) Position Error Status Table 4.2 PROFIBUS Status Words MG06E102 Danfoss A/S © 11/2014 All rights reserved.
  • Page 19 4.6.3 Settings should be negative Parameter 33-04 Ho [1] *Reverse no Set the parameters as described in the table below. ming Behaviour index Table 4.5 Homing Set-up Perform the homing process as follows: Danfoss A/S © 11/2014 All rights reserved. MG06E102...
  • Page 20 Otherwise, adjust the system or *5000 ms Not used in parameters. this case. Switch off digital input 18 to stop positioning. Wait until the pallet is transferred to the cart. MG06E102 Danfoss A/S © 11/2014 All rights reserved.

  • Page 21: Parameters For Positioning Control

    An alarm activates the output. No Option: Function: warnings. [14] Functions are described in parameter [10] Alarm or warning An alarm or warning activates the group 5-1* Digital Inputs. output. [32] Pulse time based Danfoss A/S © 11/2014 All rights reserved. MG06E102...
  • Page 22 [41] Below reference, low Active when the actual speed is [27] Torque limit & stop Use for performing a coasted stop below the speed reference setting. and frequency converter in torque MG06E102 Danfoss A/S © 11/2014 All rights reserved.
  • Page 23 [175] Running on tension [71] Logic rule 1 See parameter group 13-4* Logic [176] Ready to run Rules. If Logic Rule 1 in SLC is TRUE, [193] Sleep Mode [194] Broken Belt Function Danfoss A/S © 11/2014 All rights reserved. MG06E102...
  • Page 24 [12] Out of current range [47] Bus control, timeout: Off [13] Below current, low [56] Heat sink cleaning warning, [14] Above current, high high [15] Out of frequency range [60] Comparator 0 MG06E102 Danfoss A/S © 11/2014 All rights reserved.
  • Page 25 [0 - 1000 ms] [169] Drive in auto mode 37-10 Pos. Brake Delay [170] Homing Completed Range: Function: [171] Target Position Reached 200 ms [0 - 1000 ms] [172] Position Control Fault Danfoss A/S © 11/2014 All rights reserved. MG06E102...
  • Page 26 4.7.3 32-** Motion Control Basic Settings -500000 [-1073741824 - 1073741824 ] 33-42 Positive Software Limit 32-11 User Unit Denominator Range: Function: Range: Function: 500000 [-1073741824 - 1073741824 ] [1 - 65535 ] MG06E102 Danfoss A/S © 11/2014 All rights reserved.
  • Page 27 [0 - 65535 ] [0 - 65535 ] 34-50 Actual Position 34-07 PCD 7 Write For Application The actual position in user unit. Range: Function: Range: Function: [0 - 65535 ] [-1073741824 - 1073741824 ] Danfoss A/S © 11/2014 All rights reserved. MG06E102...
  • Page 28 Positioning Control Application Guide 34-56 Track Error Range: Function: [-2147483647 - 2147483647 ] MG06E102 Danfoss A/S © 11/2014 All rights reserved.
  • Page 29 Positioning Control ® AutomationDrive FC 360 Danfoss A/S © 11/2014 All rights reserved. MG06E102...

  • Page 30: Index

    Logic input....................8 Over-tension..................... 9 PELV......................5 Qualified personnel................4 Safety......................5 Software version..................2 Taper setpoint..................8 Tension and taper setpoint..............8 Tension feedback................6, 8 Tension setpoint..................8 Unintended start..................4 MG06E102 Danfoss A/S © 11/2014 All rights reserved.
  • Page 31 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

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